Sega Virtua Striker 2002 Kit Installation Service Manual

							1ST PRINTING  OCTOBER ‘02
MANUAL NO.   999-1540
SEGA ENTERPRISES, INC.  USA
www.seuservice.com
Universal Kit
Kit Installation Instructions 
& Service Manual
Switchable FROM High Resolution 31K 
TO Standard (Low) Resolution 15.75K.
1 - 2 PLAYER GAME 
						

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Triforce is a trademark of Nintendo. 
						

							BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
To maintain the safety:
To ensure the safe usage of the product, be sure to read the following before using the product.  The 
following instructions are intended for the users, operators and the personnel in charge of the opera-
tion of the product.  After carefully reading and sufficiently understanding the warning displays and 
cautions, handle the product appropriately.  Be sure to keep this manual nearby the product or else-
where convenient for referring to it when necessary.
Herein, explanations which require special attention are enclosed with dual lines.  Depending on the 
potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used.  Be sure to under-
stand the contents of the displays before reading the text.
Indicates that mishandling the prod-
uct by disregarding this warning 
will cause a potentially hazardous 
situation which can result in death 
or serious injury.
Indicates that mishandling the product 
by disregarding this caution will cause 
a slight hazardous situation which can 
result in personal injury and or material 
damage.
For the safe usage of the product, the following pictographs are used:
Indicates “HANDLE WITH CARE.”  In order to protect the human body an equipment, 
this display is attached to places where the Owner’s Manual and or Service Manual should 
be referred to.
Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention.  Failing to 
perform work as per the instructions can cause accidents.  In the case where only those who have tech-
nical expertise should perform the work to avoid hazardous situation, the instructions herein state that the 
serviceman should perform such work.
Be sure to turn off power before working on the machine.
To prevent electric shock, be sure to turn off power before starting the work in which the worker touches 
the interior of the product.  If the work is to be performed in the power-on status, the Instruction Manual 
herein always states to that effect.
Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord 
with earth is used).
This product is equipped with the Earth Terminal.  When installing the product, Connect the Earth Ter-
minal to the “accurately grounded indoor earth terminal” by using an earth wire.  Unless the product is 
grounded appropriately, the user can be subject to electric shock.  After performing repair, etc. for the 
Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate the Earth Leakage Breaker.   Using a power supply which is not 
equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.
Be sure to use fuses which meet the specified rating. (only for the machines which use fuses).
Using fuses exceeding the specified rating can cause a fire and electric shock.
WARNING!CAUTION! 
						

							Specification changes (removal of equipment, conversion and addition) not designated by SEGA 
are not allowed.
The parts of the product include warning labels for safety, covers for personal protection, etc.  It is 
very hazardous to operate the product by removing parts and or modifying the circuits.  Should doors, 
lids and protective parts be damaged or lost, refrain from operating the product, and contact where the 
product was purchased from or the office herein stated.  SEGA shall not be held responsible for any 
accidents, compensation for damage to a third party, resulting from the specifications not designated by 
SEGA.
Ensure that the product meets the requirements of appropriate Electrical Specifications.
Before installing the product, check for Electrical Specifications.  SEGA products have a nameplate 
on which Electrical Specifications are described.  Ensure that the product is compatible with the power 
supply voltage and frequency requirements of the location.  Using any Electrical Specifications different 
from the designated Specifications can cause a fire and electric shock.
Install and operate the product in places where appropriate lighting is available, allowing warning 
labels to be clearly read.
To ensure safety for the customers, labels and printed instructions describing potentially hazardous situ-
ation are applied to places where accidents can be caused.  Ensure that where the product is operated 
has sufficient lighting allowing the warnings to be read.  If any label is peeled off, apply it again imme-
diately.  Please place an order with where the product was purchased from or the office herein stated.
When handling the Monitor, be very careful.  (Applies only to the product w/monitor.)
Some of the monitor (TV) parts are subject to high tension voltage.  Even after running of f power, some 
portions are still subject to high tension voltage sometimes.  Monitor repair and replacement should be 
performed only be those technical personnel who have knowledge of electricity and technical expertise.
Be sure to adjust the monitor (projector) properly.  (Applies only to the product w/monitor.)
Do not operate the product leaving on-screen flickering or blurring as it is.  Using the product with the 
monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the cus-
tomers.
When transporting or reselling this product, be sure to attach this manual to the product.
In the case where commercially available monitors and printers are used in this product, only the con-
tents relating to this product are explained herein.  Some commercially available equipment has func-
tions and reactions not stated in this manual.  Read this manual together with the specifi c Instruction 
Manual of such equipment.
Descriptions herein contained may be subject to improvement changes without notice.
The contents described herein are fully prepared with due care.  However, should any question arise or 
errors be found, please contact SEGA.
•
•
INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.
Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after 
transporting to the location.  Nevertheless, an irregular situation may occur during transportation.  Before 
turning on power, check the following points to ensure that the product has been transported in a satis-
factory status.
Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet?
Are Casters and Adjusters, damaged?
Do the power supply voltage and frequency requirements meet with those of the location?
Are all wiring connectors correctly and securely connected?  Unless connected in the correct direction, 
connector connections can not be made accurately.  Do not insert connectors forcibly.
Do power cords have cuts and dents?
Do the fuses used meet specified rating?  Is the Circuit Protector in an energized status?
Are all accessories available?
Can all Doors and Lids be opened with the Accessory keys?  Can Doors and Lids be firmly closed? 
						

							1www.seuservice.com
Virtua Striker 2002
Triforce System
Kit Contains List
Part #
840-0106D-01
610-0651-0002
605-0040-500
400-5397-01
560-5407-UL
600-7009-2500
600-7141-250
838-13616
838-13683-02     
XKT-0833    
999-1541     
999-1543     
999-1542   
999-1544
999-1540
Desc
ASSY CASE TRF 512 DIMM BD 
GD SOFT KIT VS2002 ENG
CABLE SCSI ST-L TYPE2 500MM
SW REGU FOR JVS
TRANSFORMER 120V 17V2A
RGB CABLE
CABLE JVS TYPE A-B 250CM
AUDIO POWER AMP
JAMMA I/O BOARD
GD ROM SYSTEM
MARQUEE ART
INST SHT CONTROLS
DECAL SIDE ART
CONTROL PANEL STND
KIT MANUAL - VS2002
Qty
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Parts not supplied in kit, but required for operation.
6vdc Coin Meter
Test Switch
Service Switch
5k Pot (for Volume Control)
8way JoyStick
SPST Momentary Switch (Start )
SPST Momentary Switch (S Pass)
SPST Momentary Switch (L Pass)
SPST Momentary Switch (Shot)
VGA or NTSC RGB Monitor
1
1
1
1
2
2
2
2
2
1
Suggested Happ #    Desc                       Qty
42-2093-00
50-7608-XX
58-9111-LXPLY
58-91XX-L
58-91XX-L
58-91XX-L 
						

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DESIGNED RELATED PARTS
MARQUEE ART
999-1541
CTRL PNL OVERLAY
999-1544 
						

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SIDE ART
999-1542
INSTR. SHEET (PLAYER)
999-1543 
						

							4www.seuservice.com5www.seuservice.com
SERVICE BULLETIN
SEGA Service Department                http://www.seuservice.com
45133 Industrial Drive             Phone: 415.701.6580
Fremont, Ca. 94538                 Fax: 415.701.6594
If you have any questions please contact the SEGA Service Department at the numbers given above.
120Oct 24, 2002
The SEGA  Naomi/Triforce Game kits are actually ‘JAMMA Dependent’.  What this means exactly is they 
will only install into existing JAMMA Cabinets.  If an operator tries to install these kits into a Non-JAMMA 
cabinet, they will first have to bring the wiring up to JAMMA Standards.
 
°    Step 1  Disconnect the games original DC Power Supply.  You may only use the power supply provided
      with your kit.  Be sure to set the voltages going to your Game BD to 5.1 and 3.3 volts DC to assure proper
      operation ( Measure on Square Connector at Game BD.  Yellow = 5vdc / Brown = 3.3vdc / White = Gnd )
°    Step 2  You MUST USE A COIN METER WITH DIODE  to assure proper Coin acceptance.  A mini-
mum 18 Gauge wire should be used from the Coin Meter 1 output line on your JAMMA Harness.  A 5vdc 
wire MUST BE USED for the supply voltage to the meter.
SPECIAL NOTICE FOR 
ALL SEGA NAOMI/TRIFORCE KITS
PROBLEM:
SOLUTION:
Not following the directions provided herein may cause your game to malfunction.
All electrical work should be performed by the site’s Serviceman or Technician. 
In order to prevent an electric shock and short circuit, be sure to turn power of f before performing work 
or touching the interior parts of the product.
Be careful so as not to damage wirings. Damaged wiring can cause an electric shock or short circuit 
accident.
Do not touch places other than those specified. Touching places not specified can cause an electric 
shock or short circuit accident.
WARNING! 
						

							4www.seuservice.com5www.seuservice.com
INSTALLATION INSTRUCTIONS
1)  Turn off power and unplug machine.  Open all access panels.  Locate the original game 
Power Supply, Game BD, I/O BD, Sound BD etc…  Remove these items from your cabinet.  
Remove all artwork from cabinet.  Clean Cabinet Exterior and repair as necessary to assure 
good appearance. 
2)  Remove all existing harnesses.  Install a new JAMMA Harness (Recommended).  Please 
note that this harness is NOT SUPPLIED with your kit.  DO NOT connect the 5vdc, 12vdc, 
GND or any other power line from the JAMMA Harness to the Power Supply.  Note: If you 
are using a VGA compatible monitor you can run your VGA cable directly to the monitor or 
connect it to your JVS JAMMA interface for RGB conversion to your JAMMA cables.
3)   Install the Components supplied in your kit (Game BD, Power Supply, Amp, Transformer etc.).  
Follow the wiring diagram for proper electrical connection (located at the end of the kit manual).  
Be careful to fasten all components securely.  Route wires in a manner not to allow for pinching 
or binding.  Secure wires once connected.
Vacuum out or clean bottom of cabinet of dirt & miscellaneous parts (e.g. 
screws, loose coins / tokens, etc.).
Remove all exterior decals and repair any cabinet damage.  Repaint 
cabinet if necessary.  Remove the Monitor Plexi or if your game plexi has 
Silk-screened artwork, you will need to strip it off.
4)   Connect your cabinet’s existing Service Switch Bracket Assy to the Kit Harness (Follow Diagram).  
Please note that you MUST USE a COIN METER for the game system to properly accept coins 
(Refer to Diagrams and Service Bulletin included in this manual). 
5)   Remove all Joystick Buttons and Pushbuttons from your Control Panel.  Remove the existing overlay .  
Clean off all glue residues, and fill in or plug existing holes to give you a blank work area for your 
new game.
6)   Install your Control Panel Art supplied with the kit.  Cut holes in the overlay where controls are to 
be installed.  Install and connect your controls.  Please note that Joysticks and Pushbuttons are NOT 
SUPPLIED with your kit.  You will need to supply 2ea 8way Joysticks, 2ea Start Buttons, and 2ea 
Punch, Kick and Defense buttons.
7)  Connect your Coin Switches to the game harness following the diagram in the back of the manual.
8)  Turn on Power to the game and check for proper voltages on either connector entering the Game BD 
Filter BD.  The proper voltages are: 5.1vdc between Yellow and White, 3.30vdc between 
Brown and White.  Adjust where necessary.  Adjustment can be made at the Power Supply by 
using an insulated flat screwdriver.  Turn clockwise to increase.  Turn counter-clockwise to 
decrease. 
						

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INSTALLATION INSTRUCTIONS
9)  Finish installation by installing Side Decals, Marquee and any instruction decals.  Play your machine 
to verify proper operation.  Set up options as desired.
Adjust the SIZE, CONTRAST, BRIGHTNESS, and COLORS on the 
Monitor for optimum appearance.  Adjust VERTICAL/HORIZONTAL 
Hold to get a stable picture, if required.
Enter DIAGNOSTICS and adjust the Volume Level, test all Buttons & 
Joystick for proper operation & wiring.  Adjust Pricing.  Coin-Up and 
test out a game to ensure proper play functions are as they should be.