Namco World Kicks Operators Manual

							Page 61
Security screw
(M6x20)
Security screw
(M6x20)
Socket button
head screw
(M6x20)
Socket button
head screw
(M6x20)Hex head screw
(M10x30)
Kicker assy
Front protector
(left)
Front protector
(centre)
Front protector
(right)
4. Remove 2off security screw (M6x20), 2off socket button head screw (M6x20) and
remove the Front Protector left or right. If No2 or No3 player Kicker Assy needs
replacing, remove 1off security screw (M6x20) and 1off socket button head screw
(M6x20) and remove the centre Front Protector.
5. Disconnect the connector from the Kicker Assy to be removed.
6. Remove 2off hex head screw (M10x30) from the front of the Kicker Assy.
7. Withdraw the Kicker Assy from the front of the cabinet.
8. Reassemble in reverse order. 
						

							

NOTE
Gre\b fa\fe
of sensor must fa\fe outwards
Conne\ftor (Bla\fk)
Pozi head s\frew(M3x16)
Sensors
Conne\ftor
(White)
Earth tag
Pozi head s\frew (M4x8)
Pozi head s\frew (M3x16) Sensor bra\fket
KICKER ASSY

 \b	
\f


	
\b	 
\f
    	     
	 
\f
\f  \f!#$%&\f
\f(# \f	
)	 *\f\f\f \f\f\f	 
%	 
\f
\b\f  \f!#$)&\b\f
\f	 
+	 

\f	 

 \b	
\f\f
\b	\b\f
			
				\f\b\f
	\f	

\f
	
		\f	
	\b		\b\b
\f	
				

	\f\b\f
 
						

							Page 63
\fex head screw(M8x85)
Guide
kicker assy
\fex head screw (M8x20)
Kicker arm
Kicker mechanism cover
Pozi head screw
(M4x8) Mechanical stop bracket
8-4 Replacing the Kicker Guides
1.  Remove the Kicker  Assembl y.  (see 8-2  page 60)
2. Remove 2off pozi head screws (M4x8) and remove the Kicker Mechanism Cover. 
3. Remove 2off hex head screws (M8x20), with flat and spring washers, 4off hex head screws (M8x85), with flat and spring washers, and remove the Mech\
anical 
Stop Bracket and upper Guide.
4. Remove the Kicker Arm while pushing the spring in the direction of the arrow. 
						

							Page 64
Kicker arm
Guides Silicone grease
Silicone grease
Indent
Locating tab
5. When replacing the Guides ensure that the Kicker Arm and inner faces of the
Guides are greased with silicone grease.
6. Reassemble in reverse order.
Note: When refitting the guides ensure that the locating tab of the lower guide aligns
with the indent of the upper guide. Refitting incorrectly may damage the
Guides. 
						

							Page 65
Spring endsSpring shaft
Whizz nut
(M6)
End stop bumper
Spring
8-5 Replacing the Kicker Spring and/or Stop Bumpers 1.  Remove the Kicker  Arm.  (see 8-4 steps 1-4  page 63)
2. Remove the Spring and the two Spring Ends. 
3. Remove 1off Whizz nut (M6) and remove the Spring Shaft. 
4. Remove the Whizz nut (M8) and remove the End Stop Bumper. 
5. Replace the End Stop Bumper. 
Note: When refitting the End Stop Bumper ensure that the cutaway section of the End Stop Bumper aligns with the plate inside the Kicker Assy.
Whizz nut
(M8)
Kicker Assy
End stop
bumper
Cutaway section Align cutaway 
with internal plate. 
						

							Page 66
Spring stop bumper
Whizz nut (M8)Mechanical stop bracket
6. Remove the Whizz nut (M8) and remove the Spring Stop Bumper from the
Mechanical Stop Bracket.
7. Replace the Spring Stop Bumper.
8. Reassemble in reverse order.
•When replacing the End Stop Bumper, Spring Stop Bumper, or Spring Shaft,
apply Loctite 242 to the screw threads when refitting the nuts.
•Apply a film of silicone grease to the face of the End Stop and Spring Stop
Bumpers. 
						

							Page 67 8-6 Replacing the Joystick Assembly
Note: The Joystick Assembly connecting cable is very short. Take care not to strain
the cable when removeing the Joystick Assembly.
1. Remove 4off security screw (M5x25), lift the Joystick assembly slightly and tilt the
assembly backwards.
Security screw
(M5x25)
Joystick cover
Horizontal direction
potentiometer Security screw
(M5x25)Tilt backwards Lift up slightly 
						

							Page 68
Joystick cover
Connectors
Connector
Connectors
 Start switch
\forizontal direction
potentiometer
Joystick assy
Vertical direction
potentiometer
2. Disconnect the connectors from the Start switches. 
3. Disconnect the Joystick assembly connector, and remove the Joystick assembly. 
4. Reassemble in reverse order. 
Note: When refitting the Joystick assembly ensure that the horizontal direction potentiometer is at the front and the vertical direction potentiometer i\
s on the 
left-hand side.
A fter replacing, always check the operation and settings.  (see 6-2-3 (d)  page 51) 
						

							Page 69
8-7 Replacing the Joystick Potentiometers
1.  Remove the Joystick  Assembl y.  (see 8-6 page 67)
2. Remove 4off pozi head self tapping screws and remove the potentiometer bracket complete with potentiometer.
3. Remove the set screw using the hex wrench (diagonal 
1/16 inch) supplied, and
remove the group follower. (The diagram below shows the horizontal direction 
potentiometer, but the vertical direction potentiometer can be removed in the
same way).
4. Remove the potentiometer nut, washer, spacer and bracket. 
5. Replace the potentiometer and reassemble in reverse order.
•When replacing the Group Follower or Group Rider, ensure that the set screw 
engages on the flat of the potentiometer shaft.
•When refitting the horizontal direction potentiometer, align the universal joint with
the grooves in the group follower and joystick.
A fter replacing, always check the operation and settings.  (see 6-2-3 (d)  page 51)
\fex pozi head
self tapping screw
Vertical direction potentiometer \forizontal direction
potentiometer
\fex pozi head
self tapping screw Potentiometer bracket
Universal joint
Group rider Group follower
Potentiometer
Potentiometer bracket
Spacer
Washer
Potentiometer nut
Set screw
Group follower 
						

							Page 70
Start button assyMicroswitch
Adapter washer Retaining nut
Joystick cover
8-8 Replacing the Start Switch 1.  Remove the Joystick  Ass y. (see 8-6  page 67)
2. Disconnect the connectors from the microswitch. 
3. Pull the long retaining arm away from the microswitch to disengage the lug and tilt the microswitch backwards.
3. To remove the Button assy from the Joystick Cover remove the retaining nut and adaptor washer and lift the Button assy out from the top.
4. Reassemble in reverse order.
Microswitch
Lug
Long retaining arm