Mountfield Lawn Mower 2135H Instructions Manual
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2135H 8211-0090-20 INSTRUCTIONS FOR USEMODE D’EMPLOI GEBRUIKSAANWIJZING GEBRAUCHSANWEISUNG ИНСТРУКЦИЯ ПОЛЬЗОВАТЕЛЯ EN .... 5 FR... 17 NL ... 30 DE .. 43 RU .. 56
5 ENGLISHEN Original instructions for use 1 GENERAL This symbol indicates WARNING. Serious personal injury and/or damage to property may result if the instructions are not followed carefully. You must read these instructions for use and the accompanying pamphlet “SAFETY INSTRUCTIONS” carefully, before starting up the machine. 1.1 SYMBOLSThe following symbols appear on the machine. They are there to remind you of the care and attention required during use and maintenance. This is what the symbols mean: Warning! Read the instruction manual and the safety manual before using the machine. Warning! Watch out for discarded objects. Keep onlookers away. Warning! Always wear hear ing protectors. Warning! This machine is not designed to be driven on public roads. Warning! The machine must not be driven in any direction on slopes with a gradient greater than 10º. Warning! Risk of burn injuries. Do not touch the silencer/catalytic converter. 1.2 REFERENCES 1.2.1 Figures The figures in these instructions for use are numbered 1, 2, 3, etc. Components shown in the figures are marked A, B, C, etc. A reference to component C in figure 2 is written as follows: “See fig. 2:C.” or simply “(2:C)” 1.2.2 Headings The headings in these instructions for use are numbered in accordance with the following example: “1.3.1 General safety check” is a subheading to “1.3 Safety checks” and is included under this heading. When referring to headi ngs, only the number of the heading is normally specif ied. E.g. “See 1.3.1”. 2 SAFETY INSTRUCTIONS 2.1 GENERAL• Please read through these instructions carefully. Learn all the controls a nd the correct use of the machine. • Before use, all drivers must apply for and receive practical training in the operation of the machine. Particular empha sis should be placed on the fact that: a. The use of ride-on la wnmowers requires care and concentration. b. On slopes, it is not possible to control a sliding ride-on lawnmower by braking. The main reasons for losing control are insufficient traction, excessively high speed, insufficient braking, the machine not being suited to the task, lack of attention to the surface or incorrect use as a towing vehicle. • Never let children or a nyone who is not familiar with these instructions to use the machine. Local regulations may impose restrictions as regards the age of the driver. • Never use the machine if others, particularly children or animals, are in the vicinity. • Remember that the driver is responsible for accidents that happen to other people or their property. • Do not let children or ot her passengers to ride with you on the machine. They might fall off and be seriously injured, or they might prevent the machine being driven safely. • Do not use the machine if you are under the influence of alcohol, drugs or medication. Neither should you use it when you are tired or feeling unwell. 2.2 PREPARATIONS• Wear strong shoes and l ong trousers when using the machine. Do not operate it barefoot or wearing sandals. • Wear appropriate clothing when using the machine. Do not wear loose, hanging clothes, jewellery, scarves, ti es, etc., which can get caught in rotating parts. Tie up long hair. • Carefully check the area that is to be cut/cleared of snow. Remove all loose stones, sticks, steel wire and other foreign objects which the machine could throw out. • Warning – Petrol is highly inflammable. a. Always store petrol in containers that are made especially for this purpose. b. Only fill or top up with petrol outdoors, and never smoke when filling or topping up.
6 ENGLISHEN Original instructions for use c. Fill with petrol before starting the motor. Never remove the filler cap or fill with petrol while the engine is running or still warm. d. If petrol is spilt, do not try to start the engine but instead move the machine away from the place where the spillage occurred and avoid any possible causes of sparks until the petrol fumes have evaporated. e. Do not forget to screw the cap on the petrol tank and the storage container after filling. • Replace faulty silencers. • Before use, always check that blades and mounting devices are not worn or damaged. Replace worn or damage parts as a set so that the correct balance is maintained. • The battery (on electrically started machines) gives off explosive gases. Keep sparks, flames and cigarettes away. Ensure there is sufficient ventilation during charging. • The battery contains toxic material. Do not damage the battery casing. If the casing is damaged, avoid contact with the content of the battery. • Do not throw out old, defective batteries with the rubbish. Contact the local authorities for correct waste Management. • Do not short circuit the battery. Sparks occur which can result in fire. 2.3 DRIVING• Start the engine according to the instructions in the user guide. Keep your feet away from the blades. • Do not run the engine in confined areas where hazardous carbon monoxide gases can collect. • Only use the machine in daylight or where there is good lighting. • Always use hearing protectors. • Take care when approaching obstacles which obscure your vision. • Always keep children away from the machine’s working area. Get another adult to keep the children under supervision. • Take care when reversing. Look behind you both before and during reversing to check for any obstacles. Look out for small children. • Disengage the blade(s) and the connection before starting the engine. • Never have your hands or feet near or under rotating parts. Watch out for the blades. Do not stand right in front of the discharge opening. • Avoid using the machine on wet lawns. • Be careful when driving on slopes. No sudden starting or stopping when moving up or down a slope. • Release the clutch pedal slowly. Always drive with the gear engaged, and do not disengage when driving down slopes. • Never cut across a slope. Move from the top down, and from the bottom to the top. • Use low acceleration wh en engaging the drive, especially in long grass. Reduce the speed on slopes and when making sharp turns to prevent the machine from tipping over or you losing control of the machine. • Watch out for holes in the ground and other hidden dangers. • Do not drive too near d itches or high edges. The machine can turn over if a wheel drives over the edge or the edge breaks. • Take care when towing and when using heavy equipment. a. Only use an a pproved towing device. b. Limit the load so that it can be controlled safely. c. Do not make any sudden turns. Take care when reversing. d. Use wheel weights or front weight when recommended in the us er instructions. • Look out for traffic at crossings or when driving near roads. • Stop the blade(s) when crossing a surface other than grass during mowing. • When using any of the ac cessories, never direct the discharge at somebody standing beside it, and do not allow anyone to stand near the machine when it is running. • Never operate the machine with insufficient protection or without the safety devices in place. • Existing safety devices may not be disconnected or disengaged. Check that the safety devices work each time before using the machine. • Do not alter the engine’s regulator setting and do not race the engine. The danger of personal injury increases when the engine is run at high revs. • Do not touch engine co mponents which become warm during use. Risk of burn injuries. • Do not leave the driving seat without: a. Disengaging the power take-off and lowering the accessories. b. Putting the gear in ne utral and activating the parking brake. c. Stopping the engine and removing the key. • Only use accessories that are approved by the machine’s Manufacturer.
7 ENGLISHEN Original instructions for use • The machine may not be used without accessories/tools being installed in the machine’s tool mounts. Driving without accessories can have a negative effect on the stability of the machine. • Take care when using grass collectors and other accessories. These can alter the machine’s stability. Particularly on slopes. • Disengage the drive to the accessories, shut off the engine and disconnect the spark plug cable or remove the starter key: a. To remove sticks and rubbish or when the discharge has become clogged. b. To check, clean or service the machine. c. To check whether da mage has occurred and to carry out any repair s before starting and using the machine again after a collision with a foreign object. d. To check the machine if it begins to vibrate excessively. (Check immediately). • Disengage the drive to accessories during transport or when the machine is not in use. • Shut off the engine and disconnect the drive to the accessories: a. Before filling with petrol. b. Before removing the grass collector. c. Before adjusting the height setting, assuming this cannot be done from the driver’s position. • Reduce the acceleration when the engine is to be stopped, and if the engine is equipped with a fuel shut-off valve, this should be switched off when the work is finished. • Take care with multiple blade decks as one rotating blade can cause other blades to rotate. • The machine, equipped with original accessories, must not be driven in any direction on slopes with a gradient greater than 10º. • The cutting deck’s origin al blade(s) may not be replaced with non-original devices intended for e.g. moss scarification. If such devices are used, the guarantee will cease to be valid. There is also a risk of serious injury or damage to people or property. • Take care when unloading and loading the machine onto a trailer or lorry. 2.4 MAINTENANCE AND STORAGE• Tighten all nuts and screws so that the machine is in safe working condition. • At regular intervals check that the cutting deck’s blade screw(s) are properly tightened. • Regularly check the operation of the brakes. It is important to maintain and repair the brakes if necessary. • Never store the machine with petrol in the tank in buildings where the fumes can come into contact with open flames or sparks. • Allow the engine to cool before placing the machine in a store. • To reduce the risk of fire, keep the engine, silencer, battery and petr ol tank free from grass, leaves and surplus oil. • Check frequently whethe r there is any wear or damage to the grass collector. • For the sake of safety, replace worn or damaged parts. • Always use genuine spare parts. Non-genuine spare parts can entail a risk of injury, even if they fit the machine. • Replace damaged warn ing and instruction stickers. • If there is no mechanical lock for the transport position, the cutting deck must be lowered when parked, stored or when the machine is left unsupervised. • If the petrol tank is to be emptied, this must take place outdoors. • Store the machine so that children cannot get to it. 2.5 STORAGEEmpty the petrol tank. Start the engine and let it run until it stops. Replace the oil while the engine is still warm. Unscrew the spark plug and pour a tablespoonful of oil into the cylinder. Rotate the engine a few turns to that the oil is distributed in the cylinder. Install the spark plug. Clean the entire machine. It is particularly important to clean under the cutting deck. Touch up paint damage to prevent rust. Store the machine indoors in a dry place. Machines with an electric starter: Remove the battery. Store it well charged in a cool place (between 0°C and +15°C). At the correct storage temperature, the battery should be maintenance-charged every four months. The battery acid is extremely corrosive and can cause injuries and damage to skin and clothing. Always use rubber gloves and glasses (goggles) to protect your eyes. Avoid inhaling any acid vapour. Do not incline the battery too much so that the battery acid can run out onto hands or clothing. If this should happen, rinse with plenty of water.
8 ENGLISHEN Original instructions for use 3 ASSEMBLY To avoid injury and damage to people and property, do not use the machine until all the measures under “ASSEMBLY” have been carried out. 3.1 ASSEMBLY COMPONENTSComponents that are to be used at assembly are included in the delivery. See fig. 1. Supplied in bag: Pos No. Designation Dimension A 1 Towing plate B 2 Screw with flange 8 x 20 C 2 Screw for battery D 2 Nut for battery E 4 Washer 8.4 x 24 x 2.0 F 2 Shoulder washer G 4 Screw 8 x 20 H 2 Screw knob I 2 Ignition key J 1 Tension pin 6 x 36 K 1 Shim washer 16 x 38 x 0.5 L 1 Shim washer 16 x 38 x 1.0 P 2 Screw M10 x 35 Q2 Nut M10 Supplied installed on the front axles: Pos No. Designation M2 Circlip N 2 Washer with internal lug Secured to the implement lifter: Pos No. Designation O 2 Deck mount 3.2 ENGINE CASINGTo fill with fuel and to inspect and maintain the engine and battery, ope n the engine casing. The engine must not be running when the casing is opened. 3.2.1 Opening 1. Ensure that the control arms are in their forward positions. 2. Raise the seat lock (2:S) and fold the seat forwards. 3. Grasp the front edge of the engine casing and fold up the casing (fig. 3). 3.2.2 Closing Grasp the front edge of th e engine casing and fold down the casing (fig. 3). The machine may not be operated unless the engine casing is folded down. Risk of burns and crushing injuries. 3.3 BATTERYSee “7.7 Battery”. 3.4 SEATNOTE! To facilitate inst allation of the seat, apply a drop of oil to the four screws before screwing them into the seat. Release the catch (2:S) and fold up the seat bracket. Install the mounting in the rear (upper) holes as follows: 1. Install the shoulder wash ers (2:F) on the screws (2:G). 2. Insert the screws through the slots in the bracket. Place a washer (2:I) between the seat and the bracket. 3. Tighten the screws in the seat. Tightening torque: 9±1.7 Nm. If the screws are tightened more than 9±1.7 Nm, the seat will be damaged. 4. Check that the seat moves easily in the slots in the bracket. Install the mounting in the front (lower) holes as follows: 1. Install the screw knobs (2:H) on the screws (2:G). 2. Install a washer (2:I) on each screw. 3. Insert the screws through the slots in the bracket and tighten by hand in the seat. 4. Fold the seat down and place it in the desired position. 5. Tighten the screw knobs (2:H) by hand. The screw knobs (2:H) and the seat will be damaged if tools are used. The seat can be folded. If the machine is parked outside when it is raining, fold the seat forward to protect the seat cushion from getting wet. The seat is locked. To fold the seat up or down, release the catch (2:S). 3.5 STEERING WHEELIn order to minimise the axial play in the steering column, the shim washers (4:K) and/or (4:L) must be installed on the steering column between the steering column jacket and the bracket as follows. 1. Install the steering column jacket on the steering column and secure by knocking in the cotter pin (4:K) approximately 1/3 of its length. 2. Pull the steering column jacket and the steering column up.
9 ENGLISHEN Original instructions for use 3. From the outside, check whether no washers, the 0.5 mm washer, the 1.0 mm washer or both washers can be inserted into the gap. The washer/washers must not be forced in, as there must be a little axial play. 4. Pull out the cotter pin and disMantle the steering wheel jacket. 5. Install the washer/washers in accordance with point 3 above. 6. Install the steering column jacket on the steering column and secure by knocking in the cotter pin fully. Use a counterhold. 3.6 TOWING HITCHScrew the towing hitch (5:A) into the two holes on the underside of the rear axle using screws 5:B). Tighten the screws properly. Tightening torque: 22 Nm. 3.7 DECK MOUNTThis only describes installation on the right-hand axle. The same procedure must be carried out on the left-hand axle. 1. Remove the circlip (15:M) and the outer washer (15:N). 2. Install the deck mount (15:O). The washer (15:N) with an inner lug must always be placed against the circlip. Otherwise there is a risk of the circlip coming loose. 3. Install the outer washer (15:N) and the circlip (15:M). 4. Lubricate the deck mount’s lubricating cup using a grease gun until grease penetrates along side the axle. The screws (1:P) and the nuts (1:Q) must be used to install the work tool in the deck arms (15:O). 3.8 TYRE PRESSURECheck the air pressure in the tyres. Correct air pressure: Front: 0.4 bar (6 psi) Rear: 1.2 bar (17 psi) 3.9 ACCESSORIESFor the installation of accessories, see separate installation guide supplied with each accessory. Note: The cutting deck is regarded as an accessory here. 4 DESCRIPTION 4.1 DRIVEThe machine has front-wheel drive. Front-mounted implements are powered via drive belts. 4.2 STEERINGThe machine has rear-wheel steering. The rear- wheel steering means that the machine can easily turn around trees and othe r obstacles. Steering is controlled via a wi re or wire-chain. 4.3 SAFETY SYSTEMThe machine is equipped with an electrical safety system. The safety syst em interrupts certain activities that can entail a danger of incorrect manoeuvres. For example, the engine can only be started if the clutch-parking brake pedal is depressed. The operation of the safety system must always be checked every time before use. 4.4 CONTROLS 4.4.1 Implement lifter (6:P) To switch between working position and transport position: 1. Depress the pedal fully. 2. Release the pedal slowly. 4.4.2 Clutch-parking brake (6:M) Never press the pedal while driving. There is a risk of overheating in the power transmission. The pedal (6:M) has the following three positions: 1. Pedal released – The clutch is not activated. The parking brake is not activated. 2. Pedal depressed halfway – forward drive disengaged. The parking brake is not activated. 3. Pedal fully depressed – forward drive disengaged. The parking brake is fully activated but not locked. This position is also used as emergency brake. 4.4.3 Inhibitor, parking brake (6:N) The inhibitor locks the (6:M) pedal in the depressed position. This function is used to lock the machine on slopes, during transport, etc. The parking brake must always be released during operation. Locking: 1. Depress the pedal (6:M) fully. 2. Move the inhibitor (6:N) up. 3. Release the pedal (6:M). 4. Release the inhibitor (6:N). Unlocking: Press and release the “clu tch-brake” (6:M) pedal.
10 ENGLISHEN Original instructions for use 4.4.4 Driving-service brake (7:O)If the machine does not brake as expected when the pedal is released, the left pedal (6:M) shou ld be used as an emergency brake. The pedal determines the gearing ratio between the engine and the drive wheels (= the speed). When the pedal is released, the service brake is activated. 1. Press the pedal forward – the machine moves forward. 2. No load on the pedal – the machine is stationary. 3. Press the pedal backward – the machine reverses. 4. Reduce the pressure on the peda l – the machine brakes. 4.4.5 Throttle/choke control (7:T) A control for setting the engine speed and to choke the engine when starting from cold. If the engine runs unevenly there is a risk that the control is too far forward so that the choke is activated. This damages the engine, increases fuel consumption and is harmful to the environment. 1. Choke – for starting a cold engine. The choke is located in the top of the groove. Avoid operating the machine in this position, taking care to move the control to full throttle (see below) when the engine is warm. Do not operate in this position when the engine is warm. 2. Full throttle – when the machine is in operation, full throttle should always be used. 3. Idling. 4.4.6 Ignition lock (7:U) Ignition lock used for starting/stopping the engine. Do not leave the machine with the key in position 2 or 3. There is a fire risk, fuel can run into the engine through the carburettor, and there is a risk of the battery being discharged and damaged. Four positions: 1. Stop position – the engine is short- circuited. The key can be removed. 2/3. Operating position. 4. Start position – the electric start motor is activated when the key is turned to the spring-loaded start position. Once the engine has started, le t the key return to operating position 2/3. 4.4.7 Gear lever (7:R) A lever for selecting one of the five forward gears in the gearbox (1-2-3-4-5), neutral (N) or reverse (R). The clutch pedal must be kept pressed in when changing gear. NOTE! You must make sure the machine is quite stationary before changing from reverse to forward gear or vice versa. If a gear does not engage immediately, release the clutch pedal and then press it in once again. En gage the gear once again. Never force a gear in. 4.4.8 Power take-off (7:Q) The power take-off must never be engaged when the front-mounted implement is in transport position. This will destroy the be lt transmission. A lever for engaging and disengaging the power take-off for operating the cutting deck. Two positions: 1.Forward position – power take-off disengaged. 2. Backward position – power take-off engaged.