Motorola Gm328 Gm338 Gm398 Detailed 6804112j18 E Manual
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VHF (136-174 MHz) Transmitter Power Amplifier (PA) 25 W 2-3 2.4 Low Intermediate Frequency (IF) and Receiver Back End The 44.85 MHz high-IF signal from the second IF amplifier feeds the IF IC (U3101) at pin 1. Within the IF IC, the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to produce the low-IF signal at 455 kHz. The 2nd LO frequency is determined by crystal Y3101. The low IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters FL3112, FL3114 for 20/25 kHz channel spacing or FL3111, FL3113/F3115 for 12.5 kHz channel spacing. These pairs are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter input pin of the IF IC (pin 14). The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide audio detection. Internal amplification provides an audio output level of 120 mVrms (at 60% deviation) from U3101 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of the Controller circuitry). A Received Signal Strength Indicator (RSSI) signal is available at U3101 pin 5, having a dynamic range of 70 dB. The RSSI signal is interpreted by the microprocessor (U0101 pin 63) and in addition is available at accessory connector J0501-15. 3.0 VHF (136-174 MHz) Transmitter Power Amplifier (PA) 25 W The radio’s 25 W PA is a three stage amplifier used to amplify the output from the VCOBIC to the radio transmit level. All three stages utilize LDMOS technology. The gain of the first stage (U3401) and the second stage (Q3421) is adjustable, controlled by pin 4 of PCIC (U3501) via U3402-1 and U3402-2. It is followed by an LDMOS final stage (Q3441). Figure 2-2 VHF Transmitter Block Diagram Devices U3401, Q3421 and Q3441 are surface mounted. A pressure pad between board and the radios cover provides good thermal contact between the devices and the chassis.PCIC Pin Diode Antenna Switch RF JackAntenna Harmonic Filter PowerSensePA - F i n a lStag e From VCO ControlledStage ControlvoltageBias 2 To Microprocessor Temperature Sense SPI BUS ASFIC_CMP PA PWR SET To Microprocessor PA Driver
2-4 VHF (136-174 MHz) Transmitter Power Amplifier (PA) 25 W 3.1 First Power Controlled Stage The first stage (U3401) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U3401 is controlled by a DC voltage applied to pin 1 from the op-amp U3402-1, pin 1. The control voltage simultaneously varies the bias of two FET stages within U3401. This biasing point determines the overall gain of U3401 and therefore its output drive level to Q3421, which in turn controls the output power of the PA. Op-amp U3402-1 monitors the drain current of U3401 via resistor R3444 and adjusts the bias voltage of U3401 so that the current remains constant. The PCIC (U3501) provides a DC output voltage at pin 4 (INT) which sets the reference voltage of the current control loop. A raising power output causes the DC voltage from the PCIC to fall, and U3402-1 adjusts the bias voltage for a lower drain current to lower the gain of the stage. In receive mode the DC voltage from PCIC pin 23 (RX) turns on Q3442, which in turn switches off the biasing voltage to U3401. Switch S3440 is a pressure pad with a conductive strip which connects two conductive areas on the board when the radios cover is properly screwed to the chassis. When the cover is removed, S3440 opens and the resulting high voltage level at the inverting inputs of the current control op-amps U3402-1 & 2 switches off the biasing of U3401 and Q3421. This prevents transmitter key up while the devices do not have proper thermal contact to the chassis. 3.2 Power Controlled Driver Stage The next stage is an LDMOS device (Q3421) providing a gain of 12dB. This device requires a positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit mode by the drain current control op-amp U3402-2, and fed to the gate of Q3421 via the resistive network R3429, R3418, R3415 and R3416. Op-amp U3402-2 monitors the drain current of U3421 via resistors R3424-27 and adjusts the bias voltage of Q3421 so that the current remains constant. The PCIC (U3501) provides a DC output voltage at pin 4 (INT) which sets the reference voltage of the current control loop. A raising power output causes the DC voltage from the PCIC to fall, and U3402-2 adjusts the bias voltage for a lower drain current to lower the gain of the stage. In receive mode the DC voltage from PCIC pin 23 (RX) turns on Q3422, which in turn switches off the biasing voltage to Q3421. 3.3 Final Stage The final stage is an LDMOS device (Q3441) providing a gain of 12dB. This device also requires a positive gate bias and a quiescent current flow for proper operation. The voltage of the line MOSBIAS_2 is set in transmit mode by the ASFIC and fed to the gate of Q3441 via the resistive network R3404, R3406, and R3431-5. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Customer Programming Software (CPS). Care must be taken not to damage the device by exceeding the maximum allowed bias voltage. In receive mode U3402-2 pulls the bias voltage to low via D3401. The device’s drain current is drawn directly from the radio’s DC supply voltage input, PASUPVLTG, via L3436 and L3437. A matching network consisting of C3441-49, L3443, and two striplines, transforms the impedance to 50 ohms and feeds the directional coupler.
VHF (136-174 MHz) Transmitter Power Amplifier (PA) 25 W 2-5 3.4 Directional Coupler The directional coupler is a microstrip printed circuit, which couples a small amount of the forward power delivered by Q3441. The coupled signal is rectified by D3451. The DC voltage is proportional to the RF output power and feeds the RFIN port of the PCIC (U3501 pin 1). The PCIC controls the gain of stage U3401 and Q3421 as necessary to hold this voltage constant, thus ensuring the forward power out of the radio to be held to a constant value. 3.5 Antenna Switch The antenna switch consists of two PIN diodes, D3471 and D3472. In the receive mode, both diodes are off. Signals applied at the antenna jack J3401 are routed, via the harmonic filter, through network L3472, C3474 and C3475, to the receiver input. In the transmit mode, K9V1 turns on Q3471 which enables current sink Q3472, set to 96 mA by R3473 and VR3471. This completes a DC path from PASUPVLTG, through L3437, D3471, L3472, D3472, L3471, R3474 and the current sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the directional coupler is routed via D3471 to the harmonic filter and antenna jack. D3472 also conducts, shunting RF power and preventing it from reaching the receiver port (RXIN). L3472 is selected to appear as a lambda / 4 wave transmission line, making the short circuit presented by D3472 appear as an open circuit at the junction of D3472 and the receiver path. 3.6 Harmonic Filter Components L3491-L3493 and L3472, C3491-C3499 form a Chebychev low-pass filter to attenuate harmonic energy of the transmitter to specifications level. R3491 is used to drain electrostatic charge that might otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the receiver passband from reaching the receiver circuits, improving spurious response rejection. 3.7 Power Control The transmitter uses the Power Control IC (PCIC, U3501) to control the power output of the radio. A portion of the forward RF power from the transmitter is sampled by the directional coupler and rectified, to provide a DC voltage to the RFIN port of the PCIC (pin 1) which is proportional to the sampled RF power. The ASFIC (U0221) has internal digital to analog converters (DACs) which provide a reference voltage of the control loop to the PCIC via R3505. The reference voltage level is programmable through the SPI line of the PCIC. This reference voltage is proportional to the desired power setting of the transmitter, and is factory programmed at several points across the frequency range of the transmitter to offset frequency response variations of the transmitter’s power detector circuit. The PCIC provides a DC output voltage at pin 4 (INT) which sets the drain current of the first (U3401) and second (Q3421) transmitter stage via current control op-amps U3402-1 and U3402-2. This adjusts the transmitter power output to the intended value. Variations in forward transmitter power cause the DC voltage at pin 1 to change, and the PCIC adjusts the control voltage above or below its nominal value to raise or lower output power. Capacitors C3502-4, in conjunction with resistors and integrators within the PCIC, control the transmitter power-rise (key-up) and power- decay (de-key) characteristic to minimize splatter into adjacent channels. U3502 is a temperature- sensing device, which monitors the circuit board temperature in the vicinity of the transmitter driver and final devices, and provides a DC voltage to the PCIC (TEMP, pin 30) proportional to temperature. If the DC voltage produced exceeds the set threshold in the PCIC, the transmitter output power will be reduced so as to reduce the transmitter temperature.
2-6VHF (136-174 MHz) Frequency Synthesis 4.0 VHF (136-174 MHz) Frequency Synthesis The frequency synthesizer subsystem consists of the reference oscillator (Y3261 or Y3263), the Low Voltage Fractional-N synthesizer (LVFRAC-N, U3201), and the voltage-controlled oscillators and buffer amplifiers (U3301, Q3301-2 and associated circuitry). 4.1 Reference Oscillator The reference oscillator (Y3263) contains a temperature compensated crystal oscillator with a frequency of 16.8 MHz. An analog to digital (A/D) converter internal to U3201 (LVFRAC-N) and controlled by the microprocessor via serial interface (SRL) sets the voltage at the warp output of U3201 (pin 25) to set the frequency of the oscillator. The output of the oscillator (U3263 pin 3) is applied to pin 23 (XTAL1) of U3201 via R3263 and C3235. In applications were less frequency stability is required, the oscillator inside U3201 is used along with an external crystal Y3261, varactor diode D3261, C3261, C3262 and R3262. In this case, Y3263, R3263, C3235 and C3251 are not used. When Y3263 is used, Y3261, D3261, C3261, C3262 and R3262 are not used, and C3263 is increased to 0.1 uF. 4.2 Fractional-N Synthesizer The LVFRAC-N synthesizer IC (U3201) consists of a pre-scaler, a programmable loop divider, control divider logic, a phase detector, a charge pump, an A/D converter for low frequency digital modulation, a balance attenuator to balance the high frequency analog modulation and low frequency digital modulation, a 13V positive voltage multiplier, a serial interface for control, and finally a super filter for the regulated 5 volts. Figure 2-3 VHF Synthesizer Block Diagram DATA CLK CEX MODIN VCC, DC5V XTAL1 XTAL2 WARP PREIN VCP REFERENCE OSCILLATOR VOLTAGE MULTIPLIER DATA (U0101 PIN 100) CLOCK (U0101 PIN 1) CSX (U0101 PIN 2) MOD IN (U0221 PIN 40) +5V (U3211 PIN 1)7 8 9 10 13, 30 23 24 25 32 47 VMULT2 VMULT1BIAS1 SFOUTAUX3 AUX4 IADAPTIOUTGND FREFOUTLOCK4 19 6, 22, 33, 44 43 45 3 2 28 14 1540FILTERED 5VSTEERING LOCK (U0101 PIN 56) PRESCALER INFREF (U0221 PIN 34) 39 BIAS2 41 48 5, 20, 34, 36 +5V (U3211 PIN 1) AUX1 VDD, DC5VMODOUT U3201 LOW VOLTAGEFRACTIONAL-N SYNTHESIZER AUX2 BW SELECTTX RF INJECTION (1ST STAGE OF PA)LO RF INJECTION VOLTAGE CONTROLLED OSCILLATORLINE 2-POLE LOOP FILTER 1 TRB TO IF SECTION
VHF (136-174 MHz) Frequency Synthesis2-7 A voltage of 5V applied to the super filter input (U3201 pin 30) supplies an output voltage of 4.5 VDC (VSF) at pin 28. It supplies the VCO, VCO modulation bias circuit (via R3363) and the synthesizer charge pump resistor network (R3251, R3252). The synthesizer supply voltage is provided by the 5V regulator U3211. In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin 47 VCP (U3201-47), a voltage of 13 VDC is being generated by the positive voltage multiplier circuitry (D3201, C3202, C3203). This voltage multiplier is basically a diode capacitor network driven by two (1.05MHz) 180 degrees out of phase signals (U3201-14 and -15). Output LOCK (U3201-4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop. IC U3201 provides the 16.8 MHz reference frequency at pin 19. The serial interface (SRL) is connected to the microprocessor via the data line DATA (U3201-7), clock line CLK (U3201-8), and chip enable line CSX (U3201-9). 4.3 Voltage Controlled Oscillator (VCO) The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U3301), the TX and RX tank circuits, the external RX buffer stages, and the modulation circuitry. Figure 2-4 VHF VCO Block Diagram Presc RX TXMatching NetworkLow Pass Filter Attenuator Pin8 Pin14 Pin10(U3211 Pin1) VCC Buffers TX RF Injection U3201 Pin 32 AUX3 (U3201 Pin2) Prescaler Out Pin 12 Pin 19 Pin 20 TX/RX/BS Switching Network U3301 VCOBIC Rx Active Bias Tx Active Bias Pin2 Rx-I adjustPin1 Tx-I adjustPins 9,11,17 Pin18Vsens Circuit Pin15 Pin16 RX VCO Circuit TX VCO Circuit RX Tank TX TankPin7 Vcc-Superfilter Collector/RF in Pin4 Pin5 Pin6RX TX (U3201 Pin28)Rx-SW Tx-SW Vcc-Logic (U3211 Pin1) Steer Line Voltage (VCTRL)Pin13 Pin3TRB IN LO RF INJECTION Q3304 Q3301
2-8VHF (136-174 MHz) Frequency Synthesis The VCOBIC together with the Fractional-N synthesizer (U3201) generates the required frequencies in both the transmit and receive modes. The TRB line (U3301 pin 19) determines which tank circuits and internal buffers are to be enabled. A high level on TRB enables the TX tank and TX output (pin 10), and a low enables the RX tank and RX output (pin 8). A sample of the signal from the enabled RF output is routed from U3301 pin 12 (PRESC_OUT), via a low pass filter, to pin 32 of U3201 (PREIN). A steering line voltage (VCTRL) between 2.5V and 11V at varactor diode D3361 will tune the full TX frequency range (TXINJ) from 136 MHz to 174 MHz, and at varactor diode D3341 will tune the full RX frequency range (RXINJ) from 181 MHz to 219 MHz. The RX tank circuit uses a Hartley configuration for wider bandwidth. For the RX tank circuit, an external transistor Q3304 is used for better side-band noise. The external RX buffers (Q3301 and Q3302) are enabled by a high at U3301 pin 7 (RX_SWITCH) via transistor switch Q3303. In the TX mode, the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U3201 pin 41) is applied to varactor diode D3362, which modulates the TX VCO frequency via capacitor C3362. Varactor D3362 is biased for linearity from VSF. 4.4 Synthesizer Operation The complete synthesizer subsystem consists of the low voltage FRAC-N (LVFRACN), the reference oscillator (a crystal oscillator with temperature compensation), charge pump circuitry, loop filter circuitry and a DC supply. The output signal PRESC from the VCOBIC (U3301 pin 12) is fed to U3201 pin 32 (PREIN) via a low pass filter (C3318, L3318 and C3226) which attenuates harmonics and provides the correct level to close the synthesizer loop. The pre-scaler in the synthesizer (U3201) is a dual modulus type with selectable divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the SRL. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider´s output signal with the reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y3261 or Y3263). The output signal of the phase detector is a pulsed DC signal which is routed to the charge pump. The charge pump outputs a current at U3201 pin 43 (IOUT). The loop filter (which consists of R3221- R3223 and C3221-C3224) transforms this current into a voltage that is applied to the varactor diodes (D3361 for transmit, D3341 for receive) to alter the output frequency of the appropriate VCO. The current can be set to a value fixed within the LVFRAC-N IC, or to a value determined by the currents flowing into BIAS 1 (U3201-40) or BIAS 2 (U3201-39). The currents are set by the value of R3251 and R3252 respectively. The selection of the three different bias sources is done by software programming. To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer, the magnitude of the loop current is increased by enabling the IADAPT pin (U3201-45) for a certain software programmable time (adapt mode). The adapt mode timer is started by a low to high transient of the CSX line. When the synthesizer is within the lock range, the current is determined only by the resistors connected to BIAS 1 and BIAS 2, or by the internal current source. A settled synthesizer loop is indicated by a high level signal at U3201-4 (LOCK). The LOCK signal is routed to one of the µP´s ADC inputs (U0101-56). From the measured voltage, the µP determines whether LOCK is active.
VHF (136-174 MHz) Frequency Synthesis2-9 In order to modulate the PLL, the two spot modulation method is utilized. Via U3201 pin 10 (MODIN), the audio signal is applied to both the A/D converter (low frequency path) as well as the balance attenuator (high frequency path). The A/D converter changes the low frequency analog modulating signal into a digital code that is applied to the loop divider, thereby causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency modulating signals. The output of the balance attenuator is present at the MODOUT port (U3201-41) and connected to the VCO modulation diode D3362 via R3364.
2-10VHF (136-174 MHz) Frequency Synthesis THIS PAGE INTENTIONALLY LEFT BLANK
3-1 Section 3 TROUBLESHOOTING CHARTS 1.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) Bad SINAD Bad 20dB Quieting No Recovered AudioSTART Audio at pin 8 of U3101 ?Check Controller (in the case of no audio) OR ELSE go to “B” Ye s No Spray or inject 44.85MHz into XTAL Filter FL3101 Audio heard ?BYe s No Check 2nd LO (44.395MHz) at C3135 LO present ?BYe s Check voltages on U3101Biasing OK ? No No A Ye s Check Q3102 bias for faults Replace Q3102 Go to B Ye s No Check circuitry around U3101. Replace U3101 if defect Check circuitry around Y3101. Replace Y3101 if defectVoltages OK?
3-2Troubleshooting Flow Chart for Receiver 1.1Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) IF Signal at C3035? No RF Signal at T3001? RF Signal at C3012? No RF Signal at C3008? No RF Signal at C3474? No or Check Harmonic Filter J3401 and Antenna Switch D3471,D3472,L3472 Check filter between C3474 & C3008. Check tuning voltage at R3019 Inject RF into J3401 Is tuning voltage OK? No Ye s Check RF amp (Q3001) Stage Check filter between C3012 & T3001 Ye s Check T3001, T3002, D3031, R3030-R3034, L3032, C3034 and C3035 Ye s1st LO level OK? Locked? Ye s Check FGU Ye s Trace IF signal from C3035 to Q3101. Check for bad XTAL filter No Ye s IF signal at Q3102 collector? Before replacing U3101, check U3101 voltages Ye s Check for 5VDC Is 9V3 present? Check Supply Voltage circuitry. Check Q0681, U3211 and U0641 No No No Check U3501 Check varactor filter NoYe s Ye s Ye s A A B weak RF