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Lexmark C736 Service Manual

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    							Repair information4-79
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    Duplex reference edge guide assembly removal
    1.Remove the paper tray.
    2.Disconnect the transfer module cable (A). 
    3.Press the two tabs (B) to release the front access door cover assembly.
    4.Press the two tabs (C) on either side of the transfer module, and lift out the transfer module.
    Note:  Leave the photoconductor units on the transport belt when removing. 
    Warning:  To avoid damaging the photoconductor drum, hold the photoconductor units by their handle and 
    place the photoconductor units on a clean surface. Never expose the photoconductor units to light for a 
    prolonged period of time. See “Handing the photoconductor unit” on page 4-2 for additional 
    information.
    AC
    B 
    						
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    5.Looking down at the keyed end of the restraint (D), twist the end clockwise, slide the restraint upward 
    through the slit (E), and slip the end of the restraint through the keyed hole (F). Repeat for the other side.
    6.Close the front access door assembly.
    DF E 
    						
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    7.Remove the two screws (G).
    8.Remove the duplex reference edge guide assembly.
    G 
    						
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    Electrophotographic (EP) drive assembly removal
    See “EP drive assembly” on page 7-7 for the part number.
    1.Remove the paper tray.
    2.Remove the transport belt module and the developer units. See “Transfer module removal” on 
    page 4-168.
    3.Remove the cartridges.
    4.Remove the low-voltage power supply (LVPS). See “Low-voltage power supply (LVPS) removal” on 
    page 4-112.
    5.Disconnect the cartridge 1/fuser motor cable (two connectors) (A), and remove the cables from the cable 
    retainers (B). 
    						
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    6.Disconnect the camshaft/transport cable connector (C), and remove the cable from the cable clamps (D).
    7.Unwind the camshaft/transport cable and the cartridge 1/fuser cables (E).
    Note:  Be sure to rewind the camshaft/transport cable around the other cables with about four twists to 
    keep them from interfering with or being damaged by the motors. 
    						
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    8.Disconnect the cartridge 2/cartridge 3 motor cable (two connectors) (F), and remove the cable from the 
    cable clamps (G).
    9.Disconnect the motor drive cable connector (H), and remove the cable from the cable clamps (J).
    10.Remove the two screws (K) to remove the motor driver card assembly.
    11.Remove the two screws (L) on the inside
    K
    J
    JH 
    						
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    12.Remove the three screws (M) on the front.
    LM 
    						
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    13.Remove the seven screws (N) securing the EP drive.
    N
    N (First)
    N
    N 
    						
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    14.Remove the 5 V interlock switch cable from the restraint (N) on the backside of the EP drive.
    15.Remove the EP drive.
    Installation notes:
    1.Push the actuator rack all the way to the right (A).
    2.Pull the link all the way up (B).
    A
    B 
    						
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    3.Fasten the 5 V interlock cable into the cable retainer (C) on the bottom of the EP drive.
    4.Align the gear so the first gear tooth (D) of the top cover camshaft meshes with the first two gear teeth (E) 
    after the flat area in the EP drive actuator rack, and then seat the right side of the top cover camshaft into 
    the boss (F) on the EP drive.
    E
    D
    Flat area
    (gap)
    F 
    						
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