Land Rover Defender Workshop 1993 Rover Manual

CHASSIS AND BODY 
Fitting  locking button  Fitting regulator 
5. Secure  the locking  button assembly to the 6. Insert the regulator  operating  arms into the 
door with the two screws.  channels. 
6 Connect 
the operating  rod to the  latch 7 Fit and  tighten  the mounting  panel lower 
mechanism  and secure  with the spring  clip 
screws and tighten  the upper  screws. 
7. Re-seal the weather  protection  sheet and fit 8. Position  the holes  in the  regulator to line-up 
the door  trim, door  pull....

CHASSIS AND BODY 
5. Remove 
the two screws securing  the remote 3. Disconnect  the operating rod from the handle 
control  lever to the  mounting  panel and  mechanism. 
withdraw  the lever  and control  rod. 
4 Disconnect  the rod from the locking  barrel 
lever. 
Fitting remote control  lever 5. Remove  the two screws and withdraw  the 
handle  assembly. 
6. Feed the control  rod into  position  and loosely 
secure  the lever  to the  mounting  panel 
with 
the two screws. 
7. Connect  the control rod...

CHASSIS AND BODY 
REMOVING THE DOOR LATCH ASSEMBLY 
DEFENDER 110 - Front  doors 
Remove 
7.  Remove  the three  screws  securing  the latch 
8. Whilst  taking care not to damage  the runner, 
ease 
it away  from the latch  and manoeuvre 
the latch  assembly  from the door 
assembly  to the  door. 
1 Carry  out the instructions  to remove  the 
mounting  panel and support  the glass  with 
timber. 
2.  Disconnect  the control  rod from  the handle 
operating  lever. 
3.  Disconnect  the control 
rod from...

CHASSIS AND BODY 
REMOVING  GLASS DEFENDER 110 
- Front doors 
Remove 
1 Carry-out the  instructions to remove  the 
mounting  panel. 
2. Remove the window  regulator. 
3. Push the glass  up to the top of its travel  and 
support  with a suitable  length 
of timber. 
4. Remove  the two self tapping  screws securing 
the  window  glass runner 
on the latch  side of 
the door  and the single  screw from the hinge 
side. 
7. Ease  the runner  from the glass 
at the hinge 
side 
of the  door, lift the glass...

CHASSIS AND BODY 
6. Withdraw the lock barrel from the exterior 
door  handle  complete  with the locking  sleeve 
11. Locate  the packing  strip and secure  the 
opposite  runner with the 
two screws.  Ensure 
that  all three  screw  heads  are well  below  the 
bottom of the runners to prevent  damage to 
the glass. 
12. Locate  the regulator in the window lift 
channels. 
13. Carry-out the instructions  to fit the mounting 
panel. 
14. Fit  the  door  trim,  window  regulator,  door pull 
and  bezels....

CHASSIS AND BODY 
Refit the lock  barrel 
NOTE: 
If a new  barrel  is being  fitted,  check that 
the  number 
on the  barrel  coincides  with the Remove 
number on the accompanying  key. 
REMOVING REAR SIDE WINDOW  TRIM 
DEFENDER 
110 
1. To gain  access  to the  trim  lower  fixings 
8. Push the plastic  retaining  sleeve over the  remove the rear  seat  and squab frame 
complete. 
2. Remove  the plastic  cover and the seat belt 
anchorage  bolt from  the 
C post. 
barrel 
until the spring  loaded  peg...

CHASSIS AND BODY 
8. The top edge of the trim  is held to the inner 
5.  Using  a screwdriver,  carefully lever the trim 
retaining  button from the 
C post.  The button  cant rail by three  spring clips. Strike upwards 
is held  by a fir-tree  type peg.  with the hand,  as illustrated, to release the 
trim. 
6. Remove  the trim  lower  three  fixings.  The 9. Feed the seat  belt through  the aperture  and 
7.  The  rear  and center  fixings 
are a screw, To refit 
remove  the trim  from  the vehicle....

CHASSIS AND BODY 
11. Secure  the lower  edge of the trim  with  the 
three  screws  by reversing  the removal 
process.  Secure the rear  and centre  screws 
first  and  note  that the nut is to  the  rear,  the 
plate  towards  the trim. 
12. Fit the  plastic  retaining  button.  upper anchorage. 
13.  Fit the  seat  belt lower  anchorage  and secure 
with  the special  bolt, spacer  and washers,  as 3. Carefully  lever
-out the plastic  button and 
illustrated.  tighten the bolt  to 20,3  Nm. 
14....

CHASSIS AND BODY 
REMOVING REAR QUARTER LIGHT TRIM 
DEFENDER 110 
Remove 
1. Pull the trim  panel  away from the quarter  light 
with  fingers  thereby  releasing  the retaining 
spring  clips from  the vertical  rail and  withdraw 
the  panel. 
REMOVING  GRAB HANDLES  DEFENDER  110 
Remove 
1. Lift the  plastic  finishers to expose  the securing 
screws. 
2. Remove  the four  screws to release  the grab 
handle. 
NOTE: In  order  to remove  the trim above the 
door  between  the B and 
C post on 110...

CHASSIS AND BODY 
DOOR LOCK, REAR DOOR  DEFENDER 110 
FRONT  AND REAR DOORS  DEFENDER 90 
Removal,  Defender 110 
Refitting 
15. Apply sealant  to the  lock  retainer  plates 
16.  Fit the  lock  to the  door  with a new  gasket  and 
complete  with the lock  trim 
1. Remove  the grab  handle  from the rear  door 17 Secure  with the retainer  plates screws. 
2 Remove  the rear  wiper  motor  cover.  washers and nuts. 
3. Remove  the harness  cover from the rear  door  Close the door  and check  for...