Land Rover Defender Workshop 1993 Rover Manual

CHASSIS AND BODY 
DEFENDER 90 
4 REVISED: OCT 1993  

CHASSIS AND BODY 
DEFENDER 
90 
CHASSIS  ALIGNMENT  DIMENSIONS 
A - Front Datum 
B - Chassis  Datum 
C - Front axle centre  line 
D 
- Rear  axle centre  line 
1. 239,00 - 236,50 mm 20.  519,60 - 517,00 mm 
2. 82,00 - 79,50mm  21. 
259,80 - 258,50 mm 
3. 633,00  mm  22. 
1242,60 - 1240,60 mm 
4. 2420,60 - 2418,60  23. 
642,50 - 639,50 mm 
5. 2306,40 - 2305,40 mm 24. 750,90 mm 
6. 981,20 - 978,70 mm 25.  439,50 - 436,50 mm 
7.  182,70  26. 
136,50 
mm 
8. 41,50 - 37,00 mm 27. 299,50 - 295,50 mm 
9. 252,00...

CHASSIS AND BODY 
DOORS DEFENDER 110 
6 
Right-hand rear side  door lock mechanism 
Right-Hand  front door 
lock mechanism 
REVISED: OCT 1993  

CHASSIS AND BODY 
REMOVING THE DOOR  TRIM - DEFENDER 110 
Front and rear doors 
5. Lever off the window  regulator  center finisher 
and remove  the retaining  screw and withdraw 
the handle  and bezel. 
1. Prise off the two finishers  and remove  the two 
screws securing  the door  pull. 
2. Remove  the single  screw  behind  the remote 
control  lever. 
3.  Prise 
off the remote  control lever bezel. 
6. Using  a screwdriver,  carefully ease the trim 
away 
from the door. 
Fitting  door trim 
7. Remove...

CHASSIS AND BODY 
9. Fit the  bezels to the locking  button and  Fitting regulator 
remote  control lever. 
10. Fit the  single  screw  behind  the remote  control 
lever.  channel. 
11. Fit the  door  pull and  secure  with two screws 
and  finishers. 
12. Fit the  window  regulator  handle and retain 
with  the single  screw  and finisher. 
5. Insert  the lifting  arm button into the lifting 
REMOVING WINDOW REGULATORS 
DEFENDER  110 - Rear side door 
Remove 
1. Remove the door  trim. 
2. Remove  the...

CHASSIS AND BODY 
REMOVING EXTERIOR HANDLE 
DEFENDER  110 
- rear side  door 
Remove  Remove  REMOVING DOOR LOCKING  BUTTON 
DEFENDER  110 - Rear side door 
1. Remove  the door  trim, regulator  handle, door 1. Remove  the door  trim,  regulator  handle, door 
pull  and  bezels. 
pull and  bezels. 
2. Peel  back  sufficient of the weather  protection 2. Peel back  sufficient of the weather  protection 
sheet 
to gain  access  to the  handle  sheet to reveal  the mechanism 
mechanism. 
3. Release  the...

CHASSIS AND BODY 
Fitting control  lever 
REMOVING  REMOTE CONTROL LEVER 
DEFENDER  110 
- Rear side door 9. Fit the  plastic  retaining  clips to the rod 
Remove  assembly into position  and secure with the 
two screws. 
1. Remove  the door  trim,  door  pull, regulator  10, Connect  the control  rods to the  latch 
handle  and bezels.  assembly 
and secure  with the clips 
2.  Peel
-back  sufficient of the weather  protection 11. Fit the  plastic  retaining  rod clips to the 
sheet 
to gain  access  to...

CHASSIS AND BODY 
Fitting the latch 7. Remove  the four  screws  retaining the 
mounting  panel to the  door  and remove the 
panel  complete  with rods  and control lever 7. Fit the latch assembly  to the door and  secure 
with  the three  screws,  noting that the 
uppermost  screw is longer. 
8. Connect  the remote  control levers to the  latch 
mechanism  reversing instructions  3, 4 and 
5. 
9. Re-seal  the weather  protection  sheet and fit 
the regulator  handle, door pull, door  trim and 
bezels....

CHASSIS AND BODY 
11. Remove  the four  self-tapping  screws - two Fitting glass 
12. Remove  the inner  and outer  weather  strips 
each 
side 
- securing  the glass  lower channel. 
from  the door  sill 
15. Fit the  lift channel to the  new  glass  if not 
supplied  already fitted. 
16. Insert  the glass  into the lower  channels and 
carefully  push the glass  up to the top of the 
frame. 
17.  Secure  the lower  channels  with the four  self
- 
tapping  screws.  Ensure that the screw  heads 
are...

CHASSIS AND BODY 
REMOVING MOUNTING  PANEL DEFENDER 110 5 Slide  the window  regulator  arm from the 
Front doors mounting panel channel  and remove  the panel 
with  the remote  control lever and rod 
Remove 
1. Remove  the door  trim, window  regulator,  door 
pull,  bezels  and weather  protection  sheet. 
6. Engage the window  regulator  arm in the 
2.  Remove  the four  screws  securing  the window 
regulator  to the  mounting  panel. 
7 Connect the remote  control rod to the latch 
3. Remove  the...