Land Rover Defender Workshop 1993 Rover Manual

3. Clean all intermediate  gear components  and Intermediate  gear reassembly 
7. Check  for damage  to the  intermediate  shaft 
4. Fit new  circlips  into the intermediate  gear  thread and if necessary  clean up with  a fine 
5. Using  tools LST550 - 4 and  MS550  fit bearing 8. Lubricate  the taper  roller bearing  and 
intermediate  gear shaft. 
9. Insert  new bearing  spacer to gear  assembly, 
followed  by the  taper  roller bearings. 
lock plate.  Check  for damage  or wear  and 
replace  as...

LT230T TRANSFER GEARBOX 
13. Turn  the intermediate  shaft to allow  fitting of 20. Peen  the stake  nut by carefully  forming the 
retaining  plate.  collar of the  nut into  the intermediate  shaft 
14.  Fit 
retaining  plate and secure  with retaining  recess, as illustrated. 
bolt  and  washer. 
15. Fit the  intermediate  gear shaft  retaining  stake CAUTION:  A round  nose tool must  be used 
nut. for  this  operation  to avoid  splitting  the 
collar  of the  nut. 
Power  take - 
off cover  -...

LT230T TRANSFER GEARBOX 
Differential lock switch  adjustment  Transmission 
brake drum - re-assemble. 
1. Select  differential  locked position  by moving 1. Clean  brake backplate  and oil catcher  and 
the  lock  taper  towards  the right  side 
of the  apply sealant to the catcher  joint face. 
transfer  box casing. 
2. Locate  brake backplate  on the  rear  output 
2. Apply  sealant to the differential lock warning  housing with the brake  operating  lever on the 
light  switch  and fit 
to the top...

LT230T TRANSFER GEARBOX 
13. Turn the intermediate  shaft to allow fitting of 20. Peen  the  stake nut  by  carefully  forming the 
retaining  plate.  collar 
of the 
nut into  the intermediate  shaft 
14. Fit retaining  plate and secure  with  retaining  recess,  as illustrated. 
bolt  and  washer. 
15. Fit the intermediate  gear  shaft retaining stake CAUTION:  A round nose tool must be used 
nut. for  this  operation to avoid  splitting  the 
collar 
of the  nut. 
Power  take 
- off cover - reassemble...

LT230T TRANSFER GEARBOX 
Differential lock switch  adjustment  Transmission 
brake drum - re-assemble. 
1. Select  differential  locked  position  by moving 1. Clean  brake backplate  and oil catcher  and 
the  lock  taper  towards 
the right  side of the  apply  sealant to the  catcher joint  face. 
transfer  box casing. 
2. Locate  brake  backplate  on the  rear  output 
2. Apply  sealant to the differential  lock warning  housing with the  brake  operating  lever  on the 
light  switch  and 
fit to...

PROPELLER SHAFTS 
OVERHAUL PROPELLER  SHAFTS 6. Remove paint, rust, etc. from  the  vicinity of 
Dismantle 
the universal joint  bearing  cups and circlips. 
NOTE: Before  dismantling  the  propeller shaft 
1. Remove the propeller  shaft from  the  vehicle. joint,  mark the position of the  spider  pin 
2. If a gaiter  encloses  the sliding  member lubricator  relative  to the  journal  yoke ears to 
release  the two  securing  clips. Slide the gaiter ensure  that the  grease  nipple  boss is 
along the...

PROPELLER SHAFTS 
Assemble 
12. Remove  the bearing  cups  from  the  new 
spider. 
13.  Check  that all needle  rollers are present  and 
are properly positioned  in the bearing  cups. 
14.  Ensure  bearing  cups  are  one third  full of fresh 
lubricant.  See 
RECOMMENDED 
LUBRICANTS
 . 
15. Enter  the new  spider  complete  with seals  into 
the  yokes 
of the  sliding  member flange. 
Ensure that  the  grease  nipple hole faces away 
from  the flange. 
16.  Partially  insert  one bearing  cup into a...

REAR AXLE AND FINAL  DRIVE 
REAR  HUBS 
REMOVE  AND OVERHAUL 
17. Clean  the hub  oil seal  housing  and ensure 
that  the seal  locating  surface 
is smooth and 
Special  tools: the chamfer  on the  leading  edge is also 
smooth  and free  from  burrs. 
Oil seal  replacer  L.R.T.-550-5 
Drift  for seal  replacer  M.S. 550 or 18G134 
18.  Examine  the new  seal  and ensure  that it is 
L.R.T.-99-003 clean,  undamaged  and that  the garter  spring 
Hub nut spanner  RO 606435A  L.R.T.54-002 is properly...

REAR AXLE AND FINAL  DRIVE 
NOTE: Instruction 28 is applicable  to hubs  that 
have  been 
fitted with new components 
throughout.  If original  components  are being 
refitted  instruction  29 must 
be fallowed  using the 
adjustment 
nut to  achieve  the required  end-float. 
28. Fit the  hub  inner  nut and  using  wrench RO 
606435  tighten the adjusting  nut while  slowly 
revolving 
the hub  to  seat the bearings  and to 
remove  all end-float,  back-off the  nut 
approximately  half a 
turn and...

REAR AXLE AND FINAL DRIVE 
KEY TO REAR HUB COMPONENTS 
1.  Hubcap.  14. Locknut 
3.  Spring  washer.  hub driving  member  bolt.  15. Locknut. 
4.  Hub  driving  member.  16. 
Axle shaft 
5.  Hub  driving  member  bolts.  17. 
Locknut. 
6.  Brake  drum retaining  screws.  18. 
Lock washer. 
7.  Outer  bearing  cone.  19. 
Joint washer. 
9.  Inner  bearing  cup.  21. 
Hub casting. 
10.  Inner  bearing  cone. 
11.  End
-float adjusting  nut.  23. Outer  oil seal. 
12.  Inner  oil seal.  24. Road  wheel...