Land Rover Defender 90 110 130 Workshop 1997 Rover Manual
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1. 2. 3. 4. 5. 6. 7. Engine compartment 2 1 6 0062 Cooling system reservoir Brake fluid reservoir. Washer reservoir. Engine oil dipstick. Engine oil filler cap. Power steering reservoir. Clutch fluid reservoir. 5------------------~ VB -Right hand steering 89 ~~~~1~~~1!1!~~!~~~j[~~i1~~11i~~j~~ift~1~i1~~~-~11i11~1i~1.~Ji~i!~~i1i!iJ!J!i!J!~i~1iJ~JjJ~Jll Ensure that sparks and naked lights are kept away from the engine compartment.
Engine compartment VB petrol engine Tdi diesel engine 90 4-cylinder petrol engine ENGINE OIL LEVEL-CHECK & TOP-UP Check the oil level at least every 400 km (250 miles) when the engine is HOT and with the vehicle resting on level ground. Switch off the engine and let the vehicle stand for five minutes to allow the oil to drain back into the sump. Withdraw the dipstick and wipe the blade clean and then fully reinsert the dipstick and withdraw again to check the level, which should NEVER be allowed to fall below the lower mark on the dipstick. To top-up, unscrew the oil filler cap and add oil to maintain the level between the UPPER and LOWER marks on the dipstick.
Engine compartment DO NOT OVERFILU As a general guide, if the level on the dipstick: • is nearer to the upper mark than the lower, add no oil. • is nearer to the lower mark than the upper, add half a litre of oil. • is below the lower mark, add one litre of oil and re-check the level after a further five minutes. NOTE: If it is necessary to check the oil level when the engine is cold, DO NOT start the engine. Follow the procedure detailed above, but re-check the oil/eve/ as soon as the engine has reached its normal operating temperature. Oil specifications It is essential to use an oil suitable for the climatic conditions in which the vehicle is to be operated. Precise specifications are shown in General data. If in doubt, contact your Land Rover dealer. 91
Engine compartment COOLING SYSTEM TOP-UP ~~~~1f~l~~1~1~!1~l~~~J~~jl~~~1lll~~lllil~~~~~~-~~~ltll~l~~~~~~11~f~l~1l1l~l~]~~l~ili NEVER remove the filler cap or radiator filler plug when the engine is hot -escaping steam or scalding water could cause serious injury. The coolant/eve/ in the reservoir should be checked at least weekly (more frequently in high mileage or arduous operating conditions). Always check the level WHEN THE SYSTEM IS COLO. Unscrew the filler cap slowly, allowing the pressure to escape before removing completely. Never run the engine without coolant. 92 Top-up with a 50% mixture of anti-freeze and water so that the surface of the coolant is level with the seam on the side of the tank. Ensure the cap is tightened fully after top~up is completed. DO NOT overfill. This may result in damage to the radiator. If the level has fallen appreciably, suspect leakage or overheating and arrange for your dealer to examine your vehicle. VB models On VB models, as well as removing the reservoir cap, carefully unscrew the radiator filler plug (illustrated above), allowing pressure to escape before removing completely. Top the radiator up, if necessary, with a 50% mixture of anti-freeze and water to maintain the level at approximately 12 mm (0.5 in) below the radiator filler neck. Ensure the plug is tightened fully after top-up is completed. DO NOT OVERFILU
Engine compartment Anti-freeze Anti-freeze contains important corrosion inhibitors. Ensure the 50% anti-freeze/water solution is maintained and topped up all year round (not just in cold conditions). Failure to do so may cause corrosion of the radiator and engine components. Use an ethylene glycol based anti-freeze (containing no methanol) with non-phosphate corrosion inhibitors suitable for use in aluminium engines. The specific gravity of a 50% anti-freeze solution at 68° F (20° C) is 1.075 and protects against frost down to -33° F (-36° C). ·11~11!11l11i~llmll11il~11~ll~~~~~l~:~:l~~:il~i~l•ll:j:Jl1::1:&~l~~:lllllllli~~l:::~tlt:tllllllllli1ll~J:~ Anti-freeze is poisonous and can be fatal if swallowed. If accidental consumption of anti-freeze is suspected, seek medical anenlion immediately. Prevent anti-freeze coming in contact with the skin or eyes. If this occurs, rinse immediately with plenty of water. Anti-freeze will damage painted surfaces. NEVER top-up with salt water. Even when travelling in tenitories where the water supply contains salt, always ensure you carry a supply of fresh (rain or distilled) water. 93 WINDSCREEN WASHER TOP-UP The windscreen washer reservoir also supplies the rear screen. Check the reservoir level and top-up with a mixture of water and an approved screen washer solvent to approximately 25 mm (1 in) below the bottom of the filler neck. In cold weather, to prevent freezing, use a screen washer solvent containing isopropanol. Operate the washer switches to check that the noules are clear and properly directed. 1!1~~!iiil:i1~iiii~~1~~i~f:~~i1ii!iii~!i~!~i!il-f:i1i~it~~1~~~~1i~~~~ii~~~~i!i!i~~!1i~1!~1!!~ DO NOT use an anti-freeze solution in the washer reservoir. Anti-freeze will damage painted surfaces.
Engine compartment FUEL SEDIMENTER -diesel engines {if fitted) The sedimenter is located on the chassis side member, near the rear wheel. To drain: Slacken off the drain plug (arrowed in illustration), to allow any water to drain off. Retighten the plug as soon as pure diesel is emitted. NOTE: If your vehicle is fitted with two fuel tanks, it may have two sedimenters -one on each side of the vehicle. 94 FUEL FILTER -diesel engines The filter is located at the front of the engine compartment. To drain: Slacken off the drain plug (1 ), to allow any water to drain off. Retighten the plug as soon as pure diesel is emitted.
Engine compartment CLUTCH FLUID TOP-UP Wipe the filler cap before removing, to prevent dirt from entering the reservoir. Check the fluid level and top up if necessary, maintaining the level approximately 10 mm below the top of the reservoir, using fluid meeting FMVSS 116 DOT 4 specification. Ensure dirt does not enter the reservoir while filling. Use only new fluid from a sealed container (old fluid from opened containers, or fluid previously bled from the system must NOT be used). DO NOT OVERFILL! If significant topping up is required, a leak is indicated-consult your dealer immediately. 95 ~!1!~1~!1!~lililil1~11l~~illl1l!1llil!l~11~lli1l~~~ll1l~ll~!·l~lllllllll~llllllilll!llllll~l~llll~l~*ll11!1ll1llll~llll Clutch fluid will damage painted surfaces; clean up any spillage immediately and rinse with plenty of water. ff clutch fluid should come into contact with the skin or eyes, rinse immediately with plenty of water.
Engine compartment :j~~l1~l~l~~~1llil~~~il~111~~~ll~llllll1l11111l1lll11Mil~111lllll~1111~~~~1llll1~ll~~llli~1l~~ltlttlf~ltllt Contact your dealer immediately if brake travel is unusually long or if there is any appreciable drop in brake fluid. BRAKE FLUID CHECK The fluid level will fall slightly during use as a result of brake pad wear, but should not be allowed to fall below the MIN mark. Any substantial drop in fluid indicates a leak in the system, in which case the vehicle must NOT be driven and you should contact your dealer. With the vehicle on level ground, check the fluid level at least every week (more frequently in high mileage or arduous operating conditions}. Check the level visually through the side of the transparent container without removing the filler cap. 96 Topping-up Wipe the filler cap clean before removing to prevent dirt from entering the reservoir, then top up to the MAX mark using FMVSS 116 DOT 4fluid. Use only new fluid from an airtight container (old fluid from opened containers, or fluid previously bled from the system must NOT be used). DO NOT OVERFILL! JiJJ~jJJ1~~11Jilll~iilJiJJJJJ~~JJ1JJJJJ1~~~JJli~JJJJJJjl-~li~~Jj~~JlJ~JJJ~JJJJ~i~l11~i~~ii~Jl~~Ji!J1JJl DO NOT drive the vehicle with the fluid level below the MIN mark. Brake fluid will damage painted surfaces; clean up any spillage immediately and rinse with plenty of water. If brake fluid should come into contact with the skin or eyes, rinse immediately with plenty of water.
Engine compartment J730 POWER STEERING TOP-UP ONLY check the fluid level with the engine switched off and the system cold, and ensure that the steering wheel is not turned after stopping the engine. Wipe the filler cap to prevent dirt from entering the reservoir. Remove the filler cap and, using a lint-free cloth, wipe the dipstick clean. Refit the cap fully and remove it again to check the fluid level. Ensure the fluid level is between the UPPER mark and the end of the dipstick. If necessary, top up with a fluid meeting Dexron II D specification, ensuring no dirt enters the reservoir. DO NOT fill above the UPPER mark on the dipstick. 97 j~jjjjjjJjj~[jjjJJllllililll~lllilJ~jjjj~jjj~lllili~Jjl~1l~!lll~il~jj~jjjjj~jj~jjjjjjjjjjjjjjjjjjjjj~j~j~j~jjjjjjj~jjj DO NOT start the engine if the fluid level has dropped below the dipstick-severe damage to the steering system could result.
Tyres :~~~1~1!~1~1~1~1~~rr~1~~111~~11~[111~1~1~1~1~1~~~-111~1~1~1~1~11~~~111111~~111~~~1111~~~1U~j111*[1111 Never drive your vehicle if the tyres are badly worn, cut or damaged, or if the pressures are incorrect. Incorrectly inflated tyres wear rapidly and seriously affect the vehicles safety and road handling characteristics. Caring for your tyres Always drive with consideration for the condition of the tyres and frequently inspect the tread and side walls for signs of distortion or damage (in particular, look for lumps, cuts and bulges). lyre pressures Tyre pressures should be checked at least once a week with normal road use, but should be checked DAILY if the vehicle is used off-road. Check the pressures -including the spare - when the tyres are cold (air pressure naturally increases in warm tyres). The recommended pressures are shown in General data. ~j~jjjjjjj~jj~j~jj[~j[jj~j~jjjjj~j~jjjjj~jjjjj~jjj~~illllliii!~jj~~jjjjjjjjjjjjjjj~jjjjjjjj~jjjj~~~jjjj~-~~~j~jj If the vehicle has been parked in strong sunlight or is used in high ambient temperatures, DO NOT reduce tyre pressures; instead, move the vehicle into shade and allow the tyres to cool before checking. 98 Tyrewear Some tyres fitted as original equipment have wear indicators moulded into the tread pattern. When the tread has worn down to 1.6 mm (1/16 in) the indicators start appearing at the surface of the tread pattern, producing the effect of a continuous band of rubber across the width of the tyre. A tyre MUST be replaced as soon as an indicator band becomes visible or the tread depth reaches the minimum permitted by legislation. Tread depth must be checked regularly (at every maintenance service, or more frequently). Always replace a tyre before the tread reaches a remaining depth of 1.6 mm {1/16 in). DO NOT drive with tyres worn to this limit, the safety of the vehicle and its occupants will be adversely affected. NOTE: After off-road use, check to make sure there are no lumps or bulges in the tyres or exposure of the ply or cord structure. Valve caps Keep the valve caps screwed down firmly to prevent dirt from entering the valve. Replacement tyres Wheel rims and tyres are matched to suit the handling characteristics of the vehicle. For safety, ALWAYS check that replacement tyres comply with the manufacturers original specification and that the load rating shown on the side wall is the same as that of the original equipment for a particular territory. Contact your Land Rover dealer for further information or assistance.