Land Rover Defender 90 110 130 Workshop 1997 Rover Manual
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Tyres 11111111~111111~11~111111~i1~11~i~1~111ili1i~l~~!ii1~1811iiif.~1iifJ~~~~11i111i1i11illil11~i~1~1li1111li~illi1111 ALWAYS use the same make and type of radial-ply tyres front and rear. DO NOT use cross-ply tyres, or interchange tyres from front to rear. • If the wheel is marked TUBED an inner tube MUST be fined, even with a tubeless tyre. • If the wheel is marked TUBELESS, an inner tube must NOT be fined. NOTE: Tyre sizes and pressures are shown in General data·. :1i111111111~1l~11i11111~~1~1i~llilli~llil~llillll~1~1i·~~~Ji!il~~jl1l~1l1l1~~~1!1lil~~1lilli~1lll1l~ll1ll Do not replace wheels with any type other than genuine L.and Rover parts. Wheels and tyres are designed for both off-road and on-road use and have a very imponant influence upon the coect operation of the suspension system and vehicle handling. Alternative wheels which do not meet original equipment specifications should not be fined. 99 Snow chains Land Rover approved snow chains are designed for on-road use in extreme snow conditions only, and are not recommended for off-road use. Always observe the following recommendations: • ONLY Land Rover approved chains may be fitted to the front wheels, or fitted to all four wheels. Non-approved chains can be fitted to the rear wheels ONLY. • Ensure the gearbox differential is locked. • Always adhere to the snow chain fitting and retensioning instructions and the speed limit recommendations for varying road conditions. Never exceed 30 mph (50 km/h). • Avoid tyre damage by removing snow chains as soon as the road is free of snow. NOTE: Snow chains are not available for 265175 R76 tyres. For more information or assistance, consult your Land Rover dealer. !jJi1~l~~Jl~l~j~j~!\~j~jj~i11i~~~jj~~~j1~1~1~1111Jji\ll•1r~il~~ijJ~j~!1i~i1i1i~1i~~li1~il1~1l~~~~~~ DO NOT fit unapproved snow chains to the front wheels -this could damage brake components.
Washer jets & wiper blades WASHER JETS To adjust a washer jet, insert a needle into the jet orifice (see inset) and lever gently to position the jet. 100 0096 WIPER BLADE REPlACEMENT To renew a windscreen or rear screen wiper blade, lift the wiper arm away from the windscreen, press the retaining clip (arrowed in illustration), push the blade away from the arm and then unhook the wiper blade. locate the new blade assembly on the arm, hook it to the swivel bracket and push into engagement until the blade is retained by the clip. Always fit wiper blades that are identical to the original specification.
Battery The battery is located underneath the left-hand front seat. Pull up the front of the seat base to release it from its retaining clips and pull it forward. Release the buckle on the front of the battery compartment and slide off the lid. When refitting the seat base, insert the rear of the base first and then push down firmly to re-engage the retaining clips -ENSURE the seat base is secure before driving. 101 i~il~l~lill~l~lllil~llll~~~l~~~~i~ilil~Jli~li~li~~jjjjj)lfB~t~ij~jjj~jl~jljJj~j~~~jjjj~~~~j)jlliJlJljlJlll~llll! Batteries contain sulphuric acid. If the acid comes in contact with the eyes or skin, wash immediately with cold water and seek medical advice. During normal operation batteries emit explosive hydrogen gas -ensure sparks and naked lights are kept away from the battery compartment. To reduce the risk of a short circuit, remove all metal wrist bands and jewellery before working in the battery compartment and NEVER allow the battery terminals or vehicle leads to make contact with tools or metal parts oflhe vehicle.
Battery Battery maintenance The battery fitted to your vehicle requires minimal attention as follows: • In temperate climates check the electrolyte level once every 3 years. In hot climates check the level annually. • Occasionally wipe the battery casing to remove dirt and grease. • Keep the battery terminals clean and free from corrosion by occasionally smearing them with petroleum jelly. Checking the electrolyte level Gently prise off the vent covers (or unscrew if vent plugs are fitted) and inspect the electrolyte level of the centre cell. This should be no lower than 1 mm (0.04 in) above the top of the plates. If necessary, top up with distilled water to a maximum of 3 mm (0.12 in) above the plates. 102 Battery removal and replacement Your vehicle may be fitted with a battery backed-up sounder, which operates as an anti-theft siren if the main battery is disconnected. If it is necessary to remove the main vehicle battery, it is ESSENTIAL to adopt the following procedure before disconnecting the terminals in order to prevent the siren from sounding: 1. Tum the starter switch on and then off. Then remove the key. 2. Disconnect the vehicle battery WITHIN 15 SECONDS (if it is not disconnected within 15 seconds, the back-up siren will sound immediately the battery terminals are disconnected). ALWAYS disconnect the negative(-) terminal first. When replacing, connect the positive ( + ) terminal first. If the siren sounds when the battery is reconnected, it CANNOT be turned off in the normal way (ie. by operating the handset buttons). To deactivate the siren. disarm the alarm system with the handset and turn the starter switch to position II.
Battery ·~~~~jj~~~~~~~jj~~j~j~~~jj[j~~~~~~jj~~~~~~~j~~~~~~-~j~~1jj~j\j[j~j\~~[\[~~!~[j\[j~jjj~j~j[j:j[[!~~~~!!~[j~~jj~ To avoid damaging the vehicles electrical system, ensure co«ect polarity when refitting the battery. ONLY fit a replacement battery of the same type and specification as the original. Other batteries may vary in size and have different terminal positions, capable of creating a potential fire hazard if the tenninals or leads were to come into contact with the battery clamp assembly. DO NOT use a high speed battery charger as a starting aid. DO NOT let the engine run without the battery connected. 103 Battery charging Batteries generate explosive gases, contain corrosive acid and supply levels of electric current high enough to cause serious bums. Before charging, ensure the battery is properly topped up, and ALWAYS observe the following precautions while charging the battery: • Always remove the battery from the vehicle. • Make sure the battery charger is disconnected from its power supply before connecting the leads to the battery terminals. • Make sure the charging leads are securely clamped before switching on the charger, and DO NOT move the clamps while the charger is switched on. Shield your eyes or avoid leaning over the battery. • Keep the area around the top of the battery well ventilated. • Keep naked lights clear of the battery (batteries emit inflammable hydrogen during and after charging). • When charging is complete, switch off the charger before disconnecting the charging leads, and then leave the battery for an hour BEFORE reconnection to the vehicle.
Wheel changing IMPORTANT INFORMATION Before jacking the vehicle always observe the following precautions! • Park your vehicle away from the thoroughfare, and make your passengers wait in a safe area AWAY from the vehicle. • Switch on the hazard warning lights to alert other road users. • ALWAYS engage the differential lock before jacking (warning light on fascia illuminates). • Apply the handbrake and engage 1st gear in the main gear box and select L in the transfer box. Tum off the starter switch and remove the key. • NEVER jack the vehicle with passengers inside, or with a caravan or trailer connected! • NEVER work beneath the vehicle with the jack as the only means of support. The jack is designed for wheel changing only! Using the Wheel Chock :~~1~l[~l~lll~l1~~1~\~j~~llll~l~1~lill~jl\l[~l[l[1\liBI\~\\lll*l~\llll~~~[l\l~ll\lllll~llljll:~~ll\[llllll~l@\ Before raising the vehicle, it is ESSENTIAL to chock one of the road wheels; the handbrake acts on the transmission, not on the rear wheels, and therefore may not hold the vehicle when raised. 104 0074 ml1~~~~1~~~~~~1!1~1l~1~!1l~\~t~~~~~~1l1~l11i•~~~\l\\illl\~l~1li\l~\l\~l\l\l1l\l\lll\l1~~~1l~\~!j\l Always chock the wheel diagonally opposite the one to be removed-chocking the front of a front wheel or the back of a rear wheel, using the chock provided. NOTE: The wheel chock is stowed in a compartment under the left-hand front seat (see Battery for details of access).
Wheel changing Removing the spare wheel 1. Remove the nuts securing the wheel cover using the wheel brace supplied in the tool kit. 2. Remove the nuts securing the spare wheel to the carrier and lift off the wheel. :~~~~J~~~~~~~~~~~~~~~~~~~~j~~~~~~~-~i~lti~!~ii~~~~~!~!~~!~~ DO NOT use the spare wheel securing nuts in place of the road wheel nuts. The wheels are extremely heavy. Take care when lifting and patticularly when removing the spare wheel from its mounting position on the bonnet, bulkhead or rear door. 105
Wheel changing 0114 VEHICLE JACKING One of two types of jack will have been supplied with your vehicle -either a bottle jack or pillar jack. The operation of each type differs greatly and it is important to read the appropriate operating instructions that follow. The bottle jack (if fitted) is stowed in a compartment under the left-hand front seat (see Battery for details of access). The jack handle and tools (or pillar jack-if fitted) are stowed in a bag behind the front seat in Pick-up and Hard-top models and under the bench seat in Soft-top and Station Wagon models. Operating the bottle jack Slot the jack lever together, ensuring that the spring clip protrudes from the engagement slot where the two parts join (see inset). Close the jack release valve by turning it fully clockwise and insert the lever into the socket where shown. Pump the lever up and down to raise the jack. To lower the jack, withdraw the lever and slot the notched end over the the pegs on the release valve. Slowly tum the release valve anti-clockwise allowing the weight of the vehicle to lower the jack. 106 ll~~l[j[~~l~l~~~j~j~~l~~l1~1~j1~~~jjjjj~jj1j1~i~111111jjjjl-~~jjjlj~jj~!11~1lJ.~~jjjjj~j1~jjjjjjjj~i111~~jjjjjjj~jj[ Ensure the jack is positioned on firm, level ground. DO NOT use the jack to raise the vehicle until you have carefully read and understood Positioning the jack later in this section. If in doubt, consult your dealer. Care must be taken to avoid accidental contact with any underbody parts, especially the hot exhaust system components, likely to cause personal injury during raising or lowering of the vehicle. Ensure that the space under and around the vehicle is free from obstruction as it is lowered.
Wheel changing Positioning the bottle jack Always position the jack from the front or rear of the vehicle directly in line with the jacking points. :\1~\1~1~\1\~11\111\jjj1111\1\~\1\11~l~l!\!!!l1!~1!1\!~llt.\11~1\!11l1~1l1~11l1~11~l111~l1l111~1111~1\l1~l1\\l1\~j NEVER use the jack from the side of the vehicle. Always use the complete, two piece, jack lever throughout to minimise any accidental contact with a hot exhaust system. ONLY jack the vehicle using the jack location points described or damage to the vehicle could occur. ) Frontjacking point: Position the jack so that, when raised, it engages with the front axle casing immediately below the coil spring. The jack cradle must locate between the flange at the end of the axle casing and the large bracket to which the front suspension members are mounted. 107 Rear jacking point: Push the mud flap up over the tyre to allow clear access (return it to its correct position when the wheel change is complete). Position the jack so that, when raised, it engages with the rear axle casing immediately below the coil spring and as close as possible to the shock absorber mounting bracket. Care of the jack Occasionally, clean and grease the moving parts (particularly the ram/pillar) to prevent rust. The bottle jack oil level should be checked at normal servicing intervals and if necessary topped up with an hydraulic oil with a viscosity to BS 4231 grade 32 and ISO proof 32. To avoid contamination, the bottle jack should always be returned to its fully closed position and must always be stowed upright.
Wheel changing Operating the pillar jack (if supplied) For any wheel: 1. Remove the rubber plug (1) from the jacking tube corresponding to the wheel to be changed. 2. Insert the jack pillar into the base (2). 3. Fit the handle (3) to the pillar and adjust the height so the jacking peg { 4) can be inserted into the jacking tube. NOTE: The jack handle operates as a ratchet - one side raises the jack, then tum the handle over to lower the jack. 108 0080 ~~~;~~~!~~~~~~~~~~~~~~~~!~~~~~-l~~~~~~J~~!1l~~i!1~~l~~~~~~~~ ENSURE that you are familiar with operating the jack BEFORE using it to raise a vehicle. ONLY jack the vehicle using the jack location points described or personal injury or damage to the vehicle could occur. DO NOT use the jack without the base fitted the vehicle would not be properly supported and could cause personal injury. ENSURE that the peg is FULLY engaged in the jacking tube. ENSURE that the pillar is vertical NOT at an angle.