Land Rover Defender 90 110 130 Workshop 1997 Rover Manual
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Starting & driving IMPORTANT DRIVING INFORMATION Instruments & warning lights Before driving, it is important to fully understand the function of the instruments and warning lights described in section 2. NOTE: Red warning lights are of particular importance, illumination indicates that a fault exists. If a red light illuminates, always stop the vehicle and seek qualified assistance before continuing. Vehicle stability Your vehicle has a higher ground clearance and, therefore, a higher centre of gravity than ordinary passenger cars. This will result in different handling characteristics. Inexperienced drivers should take additional care, particularly in off-road driving situations and when performing abrupt manoeuvres at inappropriate speeds or on unstable surfaces. Vehicle height The overall height of your vehicle exceeds that of ordinary passenger cars. Always be aware of the height of your vehicle and check the available headroom before driving through low entrances. This is particularly important if the vehicle is fitted with a roof rack or if the sunroof is open. 58 Power assisted steering Power assistance is progressively applied the more the steering wheel is turned. For example; where manual steering effort would normally be greatest (at slow speeds on maximum lock), power assistance is greatest. Similarly, where only minimal steering effort would normally be required (at high speed with the wheels straight ahead), then power assistance is also minimal, thus enabling the driver to benefit from apparently consistent steering effort at all times. ~~i~~JjJj~~~~l~ll~~l~]lljlililif:~~~~~~~~--~~i~~~~il~lili1~l~~~~l~~l~!!~ili Under no circumstances must the steering wheel be held on full lock for more than thirty seconds in one minute, otherwise the steering assembly may be damaged. NOTE: Power assistance is dependent on the engine running. If the engine is not running, greater effort will be required to steer the vehicle.
Starting & driving Tdiengines If a radiator blind is fitted, it must not obscure the intercooler section otherwise engine performance would be adversely affected. If in doubt, contact a Land Rover dealer. Auxiliary equipment 1~~~i!~iilii~ii!i!i~i!i!i!i!!~i~Ji~~!i!iii~i!i~~!ill~l!ll!ii!i!~i!i!~il!i~!!ii~!~i!ii~ililil!J~lii!i~ii!i!l!l~li DO NOT use auxiliary equipment, such as roller generators, that are driven by one wheel of the vehicle, as they could cause failure of the gearbox differential. If the gearbox differentia/Jock is engaged in an attempt to avoid damage, the vehicle will drive itself forward. 59
Catalytic converter ) ~ ID 0050 CATALYTIC CONVERTER -(if fitted) The exhaust system on some models of the Defender, incorporates a catalytic converter, which converts poisonous exhaust emissions from the engine into environmentally less harmful gases, thereby reducing atmospheric pollution. :~~~llil~~llll~l~lil~ilf~llil~~~~l~~lli~l~i~lilllllil!ll~li~llil~illlf~~l~llli~l~*lillllli~lllllllll~ll~li~ The catalytic converter can be easily damaged through improper use, particularly if the wrong fuel is used, or if an engine misfire occurs. For this reason it is VERY IMPORTANT that you heed lhe precautions which follow: 60 Fuel • Use ONLY fuel recommended for your vehicle. Starting the engine • DO NOT continue operating the starter if the engine fails to start after a few attempts (unburnt fuel may be drawn into the exhaust system, thereby poisoning the catalyst)-seek qualifred assistance. • When starting a COLD engine, DO NOT drive if a misfire is suspected -seek qualified assistance.
Catalytic converter Driving • Provided the engine has reached its nonnal operating temperature, if a misfire is suspected or the vehicle lacks power while driving, it may be driven SLOWLY (at risk of damaging the catalyst) to a Land Rover dealer for assistance. • NEVER allow the vehicle to run out of fuel (the resultant misfire could destroy the catalyst). • Engines burning excessive oil {blue smoke from the exhaust) will progressively reduce catalyst efficiency. • On rough terrain, DO NOT allow the underside of the vehicle to be subjected to heavy impacts which could damage the catalytic converter. • DO NOT overload or excessively rev the engine. t~l\~l\l~\\l\~l~l\l~1l~\~l~~~~~l~~~l1~\~11~1·11111~1l~~llj11l11~1lll~ll1l~l~1~ll~t1~~\ll~~\\llll Exhaust system temperatures can be extremely high -DO NOT park on ground where combustible materials such as dry grass or leaves could come into contact with the exhaust system (in dry weather a fire could result). 61 Switching off • DO NOT switch off the engine while a forward or reverse gear is selected or whilst the vehicle is in motion. Vehicle maintenance • Any engine misfire, loss of engine performance or engine run-on, could seriously damage the catalytic converter. For this reason, it is vital that unqualified persons do not tamper with the engine, and that regular systematic maintenance is carried out by a Land Rover dealer.
Fuel PETROL ENGINES USE ONLY RECOMMENDED FUEL 4 cylinder engines: Use 90 RON minimum leaded or unleaded fuel wherever possible. VB engines: Use 91 -93 leaded or unleaded fuel wherever possible. NOTE: For petrol engined vehicles fitted with a catalytic converter, 95 RON minimum unleaded fuel MUST be used -leaded fuel will seriously damage the catalyst. The RON value (octane rating) of petroleum commonly available at garage forecourts will vary in different countries. The RON value quoted is the MINIMUM requirement and whilst this can be safely exceeded, no advantage in performance or fuel economy will be gained by using a higher octane fuel. If heavy engine knock is detected when using the recommended octane rated fuel, or if steady engine knocking is present while maintaining a steady speed on level roads, contact your dealer for advice. NOTE: An occasional, light, engine knock while accelerating or climbing hills is acceptable. 62 DIESEL ENGINES The quality of diesel fuel (Derv) can vary in different countries and only clean, good quality fuel should be used. It is important that the sulphur content of diesel fuel does not exceed 1 %; in Europe all supplies should be within this limit, but in other parts of the world, you should check with your supplier. Ensure the fuel filter element is changed and the fuel sedimenter drained, at the recommended service intervals. If good quality diesel fuel is unavailable and it is necessary to use poor quality fuel, it may be necessary to drain the fuel sedimenter regularly. NOTE: The use of paraffin (kerosene) as a diesel fuel additive is illegal in the UK. ~jjj~jj~~~jjjj~~jjjjjjjjjjjjjjjj~):~jjj~jjjjjjj~~jjjjj]l-l1]~jj~~jjjjjjjjjjjj~jjjjj~~jjj~j~jjj~~~~j~j~j~j On both petrol and diesel engine vehicles, if the fuel tank is accidentally filled with the wrong fuel, it is ESSENTIAL that you contact your dealer BEFORE attempting to start the engine!
Fuel Fuel filling ~l!\!j!jjj!j!jjj!j!~!\ljlj~ljl~~~~jj~~~~~~~~l!ll~!l!jl~\!l!l!ll!~ll~~l~~~l~!jl!l!ll~!l!ll!!!*!!l~l~!~l!~!l~\ill~lllll!\l~ To avoid any sudden discharge of fuel caused by excessive air pressure, the cap is designed to allow the fuel tank to vent during the first half tum. DO NOT fully remove the cap until pressure has been released. Filling station pumps are equipped with automatic cut-off sensing to avoid fuel spillage -only fill the tank until the filler noule automatically shuts off. DO NOT attempt to fill the tank beyond this point or spillage could result due to expansion of the fuel. DO NOT fully fl/1 the tank if the vehicle is to be parked on a slope in direct sunlight or high ambient temperature -expansion of the fuel could cause spillage. 63 Empty fuel tank DO NOT RUN THE FUEL TANK DRYr In the case of vehicles equipped with a catalytic converter, running the fuel tank dry could create an engine misfire capable of damaging the catalytic converter. In the case of diesel models, qualified assistance may be required to prime the fuel system before the engine can be restarted. SAFETY ON THE FORECOURT Petroleum gases are highly inflammable and in confined spaces are also explosive. Always take sensible precautions when refuelling: • Switch off the engine. • Do not smoke or use a naked flame or light. • Take care not to spill fuel. • Do not overfill the tank.
Gearbox & transmission MAIN GEARBOX Your vehicle features a five speed main gearbox and a two speed transfer box. In addition, a centre differential in the transfer box distributes the drive to the front and rear axles, providing permanent four wheel drive. By using the main gearbox in cof!junction with the transfer gears, ten forward and two reverse speeds are available. The gear positions for the main gearbox are shown on the gear lever knob. Note that when the gearbox is in neutral, the gear lever is spring-loaded to automatically align between third and fourth gear positions. 64 Clutch Take care NOT to use the clutch pedal as a foot rest. To prevent unnecessary wear, always keep the left foot well clear of the clutch pedal, except when changing gear. ~~~1~1~!~1~1l11j~j~1l1~111~1~1ljlil11~ilijj~~~~11i1~1ljllll1l~j~j~j~j~jl1:111l~l1l1~~~1~l1l11~1~l~j:jlilj~l1ljl~l1l: Do NOT select reverse gear unless the vehicle is stationary.
Gearbox & transmission D~FF ~ LOCK H 0053 TRANSFER GEARBOX The second gear lever is used to select either the high or low range of gears in the transfer gearbox and, in addition, also controls the centre differential {known as the DIFF LOCK). High range (H) Use high range for all normal road driving and also for off-road driving across dry, level terrain. Low range (L) Use low range gears when moving off from rest when towing a heavy load, or in any situation where low speed manoeuvring is necessary, such as reversing a trailer or negotiating a boulder strewn river bed; also use for more extreme off-road conditions where progress in high range cannot be maintained. 65 Neutral (N) With the transfer lever in neutral, drive cannot be transmitted to the road wheels, regardless of the position of the main gear lever. Use transfer neutral when being towed or when using winching or power take off facilities. Diff lock centre differential Use the ·unlocked position for all normal driving, and use the DIFF-LOCK position to improve traction in extreme conditions where wheel grip could be lost, such as: wet grass, mud, sand, ice or snow. Return to the unlocked position as soon as dry, firm, ground is reached. DO NOT use the diff lock unnecessarily!
Gearbox & transmission USING THE TRANSFER GEARBOX With the vehicle stationary and the engine running, depress the clutch and then move the lever fully forward (or backwards) in TWO distinct but positive moves-high to neutral .... neutral to low (or vice versa). If there is resistance to the gear engaging, do not force the lever. Instead, with the main lever in gear, release the clutch momentarily and then try again. Changing from low to high on the move: Changing from L {low) to H (high) can be achieved without stopping the vehicle, as follows: 1. Apply slight backward pressure to the transfer gear lever in preparation for changing. 2. Then, in three simultaneous moves, depress the clutch, release the accelerator and pull the transfer lever into neutral. 3. Release the clutch pedal for approximately 3 seconds before depressing it again and moving the transfer lever firmly into the high position. 4. Finally, select a suitable main gear, release the clutch and continue driving in the normal way. NOTE: After a little practice, this operation can be carried out smoothly and quickly by using firm, positive moves. 66
Gearbox & transmission D0 54 A THE DIFFERENTIAL LOCK Unlike many four wheel drive vehicles, all Land Rover vehicles have permanent four wheel drive. This is achieved by the inclusion of a lockable differential between the front and rear drive shafts. With the differential locked, the drive shafts to front and rear axles are (in effect) joined together, causing both to rotate at the same speed. This is a normal feature with all four wheel drive vehicles and enhances traction on difficult off-road surfaces. However, with the differential unlocked the different running requirements of the two axles can be accommodated, thereby enabling Land Rover vehicles to operate permanently in four wheel drive for both road AND off-road use. 67 Selecting diff lock The diff lock can be engaged or disengaged either with the vehicle stationary, or when driving at any road speed. However, with the vehicle in motion it is ESSENTIAL to be travelling on firm ground, in a straight line, and without wheel slip. ~l~l~~ll~~l~~~!!1~!1!~!1!j!!~!1!!!~1~1!1~~~j~~~l~~~~-~~~J~!!1!~1:iJJ11!~!1l~!~1!~1~~~l~~lllll!1!1l!~ DO NOT engage the diff lock if one or more wheels are slipping -this could damage the transmission. If wheels are slipping, ease off the accelerator before engaging the diff lock. DO NOT engage the diff lock from the transfer neutral position. To lock the differential: Briefly ease the throttle and move the transfer gear lever to the left-from either H (high) or L {low) position (the warning light on the instrument panel will illuminate). To unlock the differential: Move the transfer gear lever to the right -to either H (high) or L {low) position as required; when the diff lock disengages the warning light will extinguish.