Land Rover Defender 90 110 130 Workshop 1997 Rover Manual

							Bulb replacement 
0087 
Side, tail, stop and direction  indicator bulbs 
Remove the retaining screws and withdraw 
the unit. 
Twist the lens anti-clockwise to release the 
bulb unit. 
Push and twist the bulb to remove. 
118 
Side repeater light 
Push the lens firmly to the right, lift the left 
edge and withdraw the light unit from the 
wing. 
Twist the bulb holder to release and pull out 
bulb.  
						

							Bulb replacement 
0088 
Number plate I ights 
Remove the securing screw, remove the cover 
and pull out bulb. 
Reverse and rear fog guard lights 
Remove the retaining screws and withdraw 
the lens, then push and twist to release the 
bulb. 
119 
0224 -~'"'+ 
High mounted stop light 
Remove the screws from the cover, withdraw 
the cover and twist to remove the bulb holder. 
Push and twist to release the bulb. 
0090 
Interior  I ight 
Prise the lens from the unit. Spread the bulb 
holders to release the bulb.  
						

							Bulb replacement 
0091 
Warning lights 
Disconnect the battery (see Battery removal 
and replacement). 
Remove the screws (2) and withdraw the 
warning light module from the instrument 
panel. 
Disconnect the appropriate multi-plug (3), 
twist and pull out the bulb holder and pull out 
bulb. 
NOTE: Remember to reconnect the battery 
after replacing a bulb. 
120 
0092 
Instrument illumination lights 
Disconnect the battery (see Battery removal 
and replacement). 
Remove the four screws (2) and ease the 
instrument panel out. 
If necessary, the speedometer drive cable can 
be disconnected to improve access. 
Twist and pull out the bulb holder (3) and pull 
out bulb. 
NOTE: Remember to reconnect the battery 
after replacing a bulb.  
						

							Cleaning & vehicle care 
WASHING YOUR VEHICLE 
Wash your vehicle frequently using a clean, 
grit free sponge and generous quantities of 
cold or lukewarm water containing a car 
shampoo. Rinse and dry off with a chamois 
leather. 
• Do not use hot water! 
• Do not use detergent soap products or 
washing-up liquid! 
During winter months when salt has been 
used on the roads, use a hose to wash the 
underside of the vehicle. Pay particular 
attention to wheelarches and panel seams, 
and to removing accumulations of mud. 
Similarly, after off-road driving or wading in 
muddy or salt water conditions, use a hose to 
wash underbody components and other 
exposed parts of the vehicle. 
When using a hose, do not direct the jet into 
the Turbo air intake (if fitted), heater air intake 
ducts, or through the wheel trim apertures 
onto the brake components, or at the door, 
window or sunroof seals. where water 
pressure could penetrate the seals. 
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Some high pressure cleaning systems are 
sufficiently powerful to penetrate door or 
window seals and damage rubbing strips 
and locking mechanisms. Never aim the 
water jet directly at components that might 
easily be damaged. 
121 
Steam cleaning 
Before steam cleaning the engine 
compartment, cover the brake reservoir and 
power steering reservoir (if fitted) to prevent 
contamination. After steam cleaning, ensure 
that metallic components are carefully 
rewaxed, especially the steering column, 
engine water pipes, hose clips and the ignition 
coil clamp to prevent corrosion. 
Getting rid of tar spots 
Use white spirit to remove tar spots and 
stubborn grease stains from paintwork. Then 
wash immediately to remove all traces of 
spirit. 
Body protection 
After washing, inspect the paintwork for 
damage. Treat paint chips and scratches with 
touch-up paint to prevent corrosion, and 
occasionally protect the paint surface with an 
application of car polish. 
Glass & mirrors 
Clean the rear window with a soft cloth to 
avoid damaging the heating elements. DO 
NOT scrape the glass or use an abrasive 
cleaning fluid. 
Mirror glass is particularly susceptible to 
damage -DO NOT use abrasive cleaning 
compounds or metal scrapers.  
						

							Cleaning & vehicle care 
LOOKING AFTER THE INTERIOR 
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DO NOT use water to clean the dashboard, 
damage to the fuses and switches could 
occur. Instead, clean sparingly with a damp 
cloth and approved upholstery cleaner. 
• Clean plastic-faced or cloth covered 
surfaces with diluted upholstery cleaner. 
• Steering wheel and trim features should 
be cleaned with a damp cloth moistened 
with undiluted upholstery cleaner. Leave 
for five minutes, and then repeat the 
operation using a clean cloth and water -
but avoid flooding the area! Dry and polish 
the trim with a dry, lint-free cloth. DO NOT 
use petrol. detergents, furniture creams or 
polishes! 
• Sweep carpets with a brush or vacuum 
cleaner and clean with diluted nylon 
upholstery cleaner. 
122 
Clock and radio 
• Clean with a dry cloth only! DO NOT use 
cleaning fluids or sprays. 
Seat belts 
• Extend belts, then use warm water and a 
non-detergent soap to clean. Allow to dry 
naturally, and do not retract until 
completely dry. 
• DO NOT bleach or dye the webbing. 
RECOMMENDED CARE PRODUCTS 
(Available in the UK) 
Deicer STC 717 
Alloy wheel cleaner STC 718 
Glass cleaner STC 719 
Shampoo STC 722 
Wax polish STC 723 
Screen wash STC 8249  
						

							123 
SECTIONS 
Workshop maintenance 
Section Contents Page 
Workshop maintenance .. .. ... ... .. ........ ... ... . 125 
Engine undertray .. .. . . . ... .. ... ... .. ... . .. .. . . . ... .. . 129 
Engine oil renewal.................................... 132 
Engine oil filter renewal............................ 133 
Fuel filter renewal .................................... 134 
Fuel sedimenter cleaning .. ..... ........ .......... 136 
Air cleaner element renewal ..................... 137 
Spark plug check/renewal........................ 140 
Ignition wiring & HT lead check ............... 140 
Distributor .. .. .. .... .. ... ........ ... .. ...... .. .... .. .. ... 141 
Drive belts .. .. . .. ... .. ... .. . .. ...... .. ... ... .. ... .. . .. ... 142 
Main gearbox oil renewal......................... 150 
Transfer gearbox oil renewal .................... 151 
Axle oil renewal........................................ 152 
Steering swivel housing oil renewal .. .. .... . 153 
Brake pad/disc check ............................... 154 
Handbrake check/adjustment................... 155 
Propeller shaft lubrication .. .. ...... ... .. ..... .... 155  
						

							Workshop maintenance 
WORKSHOP MAINTENANCE 
This section covers workshop maintenance 
for the VB and Tdi engines only. Maintenance 
of 4-cylinder petrol models should be referred 
to a Land Rover dealer. 
It is recommended that the maintenance 
procedures covered in this section of the 
handbook, should only be carried out by 
qualified personnel in a fully equipped 
workshop; preferably an authorised Land 
Rover dealer. However, if the vehicle is being 
operated in a remote area, where full 
workshop facilities are not available, some 
maintenance can be carried out provided that 
it is completed in safe conditions by 
experienced personnel. 
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DO NOT carry out any maintenance in dusty, 
damp or dirty conditions. 
NOTE: Some of the servicing procedures 
require specialised knowledge and equipment, 
and therefore MUST be carried out by a 
qualified person, familiar with the 
maintenance and safety procedures practised 
by Land Rover dealers. These NECESSARY 
procedures are NOT covered in this handbook 
and should be referred to a Land Rover dealer. 
125 
Servicing schedules 
In normal operating conditions, servicing 
should be carried out at intervals of 10,000 
km (6,000 miles) or every six months, 
whichever is sooner. 
IMPORTANT INFORMATION 
Special operating conditions 
When a vehicle is operated in extremely 
arduous conditions, or on dusty, wet or 
muddy terrain, more frequent attention 
must be paid to servicing requirements. 
For example; if your vehicle experiences 
deep wading conditions, even DAILY 
servicing could be necessary to ensure 
the continued safe and reliable operation 
of the vehicle. 
Contact a Land Rover dealer for advice.  
						

							Workshop maintenance 
Emission control 
Your vehicle is fitted with various items of 
emission control equipment, designed to meet 
specific territorial requirements. 
You should be aware that unauthorised 
replacement, modification or tampering with 
this equipment by an owner or motor vehicle 
repairer, may be unlawful and subject to legal 
penalties. 
In addition, engine settings must NOT be 
tampered with. These have been established 
to ensure that your vehicle complies with 
stringent exhaust emission regulations. 
Incorrect engine settings may adversely affect 
exhaust emissions, engine performance and 
fuel consumption, as well as causing high 
temperatures, which will result in damage to 
the catalytic converter (if fitted) and the 
vehicle. 
Replacement parts 
It is essential that only Land Rover parts are 
used, safety features embodied in the vehicle 
may be impaired if other, non-approved parts 
are used. In certain territories, legislation 
prohibits the fitting of parts not to the 
manufacturers specification. 
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The fitting of parts of inferior quality, or the 
carrying out of non-approved alterations or 
conversions, may be dangerous and could 
affect the safety of the vehicle and 
occupants. It could also invalidate the terms 
and conditions of the vehicle warranty. 
126 
Road testing on dynamometers 
(rolling roads) 
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Because your vehicle is equipped with 
permanent four-wheel drive, it is essential 
that any dynamometer testing is carried out 
ONLY by a qualified person, familiar with 
the dynamometer testing and safety 
procedures practised by Land Rover 
dealers. Contact your Land Rover dealer  for 
further 
information.  
						

							Workshop maintenance 
SAFETY IN THE GARAGE 
Whenever you carry out maintenance on 
your vehicle, the following safety 
precautions should be observed at all times. 
• ALWAYS keep hands, tools and items of 
clothing clear of all drive belts and pulleys 
whilst they are in operation. 
• DO NOT touch exhaust or cooling system 
components until they are cool. 
• DO NOT touch electrical leads or 
components with the starter switch turned 
on. 
• NEVER leave the engine running in an 
unventilated area; exhaust gases are 
poisonous and contain carbon monoxide, 
which can cause unconsciousness and 
can be fatal. 
• DO NOT work beneath the vehicle with the 
lifting jack as the only means of support. 
• Ensure sparks and naked lights are kept 
away from the engine and battery 
compartments. 
• DO NOT use any lubricants, solvents or 
sealants etc, without first reading any 
warnings and instructions supplied with 
these substances; they could be harmful if 
improperly used. 
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Remember, cooling fans and air 
conditioning 
system condenser fans (if 
fitted), may continue to operate after the 
engine is switched off. Always wait  until the 
fans have completely stopped moving before 
working in the engine compartment. 
127 
Fuel system safety 
Fuel vapour is highly flammable and in 
confined spaces, is also very explosive and 
toxic. When fuel evaporates, it produces 150 
times its own volume in vapour and when 
mixed with air, becomes an easily ignitable 
mixture; consequently even a small spillage is 
very dangerous. 
It is recommended that you always have a 
FOAM, C02 GAS, or POWDER type fire 
extinguisher close at hand when working with 
fuel or the fuel system. 
ALWAYS disconnect the battery negative lead 
BEFORE carrying out work on the fuel system. 
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It is imperative that the battery is 
disconnected BEFORE and not during any 
work on the fuel system, as arcing at the 
battery  terminal could ignite fuel vapour in 
the atmosphere. 
Whenever fuel is being handled, transfen-ed 
or stored, or when carrying out work on the 
fuel system, all forms of ignition MUST be 
extinguished or removed, any lighting  being 
used MUST be flameproof and kept clear of 
the fuel.  
						

							Workshop maintenance 
Poisonous liquids 
Most liquids and lubricants used in motor 
vehicles are poisonous and should not be 
consumed or brought into contact with open 
wounds. These include; battery acid, 
anti-freeze, brake, clutch and power steering 
fluid, as well as petrol, diesel, engine oil and 
windscreen washer additives. 
For your own safety, ALWAYS read and obey 
all instructions printed on labels and 
containers. 
Used engine oil 
Prolonged contact with engine oil can cause 
serious skin disorders, including dermatitis 
and skin cancer. ALWAYS wash thoroughly 
after contact. 
It is illegal to pollute drains, water courses or 
soil with toxic chemicals such as used engine 
oil. ALWAYS dispose of vehicle liquids and 
lubricants at authorised waste disposal sites, 
or at garages which provide facilities for the 
receipt of discharged batteries, used engine 
oil and toxic chemicals. If in doubt, contact 
your Local Authority for advice. 
PROTECT THE ENVIRONMENT! 
128