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Kyocera FS 2000D User Manual

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    							CONTENTS
1-1 Specifications
1-1-1 Specifications .......................................................................................................................................... 1-1-1
1-1-2 Parts names ............................................................................................................................................1-1-3
(1) Overall ...............................................................................................................................................1-1-3
(2) Operation panel .................................................................................................................................1-1-4
1-1-3 Machine cross section ............................................................................................................................1-1-5
1-2 Installation
1-2-1 Installation environment ..........................................................................................................................1-2-1
1-2-2 Unpacking and installation ......................................................................................................................1-2-2
(1) Installation procedure ........................................................................................................................1-2-2
1-2-3 Installing the expanding memory (optional) ..........................................................................................1-2-12
1-2-4 Installing the memory card or hard disk (optional) ................................................................................1-2-13
1-2-5 Installing the network interface card (optional) .....................................................................................1-2-14
1-2-6 Installing the network interface card (optional for 30/31 ppm printer [EUR/USA model] only)..............1-2-15
1-3 Maintenance Mode
1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Executing a maintenance item ..........................................................................................................1-3-1
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection....................................................................................................................1-4-1
1-4-2 Self-diagnostic function ...........................................................................................................................1-4-2
(1) Self-diagnostic function .....................................................................................................................1-4-2
(2) Self diagnostic codes ........................................................................................................................1-4-2
1-4-3 Image formation problems ......................................................................................................................1-4-8
(1) Completely blank printout. .................................................................................................................1-4-8
(2) All-black printout. ...............................................................................................................................1-4-9
(3) Dropouts. .........................................................................................................................................1-4-10
(4) Black dots. .......................................................................................................................................1-4-10
(5) Black horizontal streaks. .................................................................................................................1-4-12
(6) Black vertical streaks.......................................................................................................................1-4-12
(7) Unsharpness. ..................................................................................................................................1-4-12
(8) Gray background. ............................................................................................................................1-4-13
(9) Dirt on the top edge or back of the paper. .......................................................................................1-4-13
(10) Undulated printing at the left edge (scanning start position). ..........................................................1-4-13
1-4-4 Electric problems ..................................................................................................................................1-4-14
1-4-5 Mechanical problems ............................................................................................................................1-4-16
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly ............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner container .................................................................................................................................1-5-1
1-5-2 Outer covers ...........................................................................................................................................1-5-2
(1) Detaching and refitting the top cover................................................................................................. 1-5-2
(2) Detaching and refitting the right cover and left cover ........................................................................ 1-5-3
1-5-3 Paper feed section ..................................................................................................................................1-5-4
(1) Detaching and refitting the paper feed assembly (paper feed roller and pickup roller) .....................1-5-4
(2) Detaching and refitting the retard roller .............................................................................................1-5-5
(3)  Detaching and refitting the registration upper and lower roller .........................................................1-5-6
(4) Detaching and refitting the MP tray paper feed roller ........................................................................1-5-8
1-5-4 Developer section ...................................................................................................................................1-5-9
(1) Detaching and refitting the developer unit .........................................................................................1-5-9
1-5-5 Drum section .........................................................................................................................................1-5-10
(1) Detaching and refitting the drum unit ..............................................................................................1-5-10
(2) Detaching and refitting the main charger unit..................................................................................1-5-11
1-5-6 Transfer/separation section..................................................................................................................1-5-12
(1) Detaching and refitting the transfer roller and separation charger brush unit .................................1-5-12
1-5-7 Fuser section ........................................................................................................................................1-5-14
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    							(1) Detaching and refitting the fuser unit...............................................................................................1-5-14
(2) Detaching and refitting the fuser heater lamp .................................................................................1-5-15
(3) Detaching and refitting the heat roller .............................................................................................1-5-17
(4) Detaching and refitting the press roller............................................................................................1-5-18
(5) Detaching and refitting the fuser thermistor M, fuser thermistor S, and thermal cutout ..................1-5-19
1-5-8 PWBs ....................................................................................................................................................1-5-22
(1) Detaching and refitting the engine PWB .........................................................................................1-5-22
(2) Detaching and refitting the main PWB ............................................................................................1-5-26
(3) Detaching and refitting the power source unit .................................................................................1-5-28
1-5-9 Others ...................................................................................................................................................1-5-30
(1) Detaching and refitting the paper feed drive unit.............................................................................1-5-30
(2) Detaching and refitting the main drive unit ......................................................................................1-5-31
(3) Detaching and refitting the laser scanner unit .................................................................................1-5-32
1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Downloading the firmware from the parallel interface .......................................................................1-6-2
(2) Downloading the firmware from the memory card.............................................................................1-6-3
(3) Downloading the firmware from the USB memory ............................................................................1-6-5
2-1 Mechanical Construction
2-1-1 Paper feed section ..................................................................................................................................2-1-1
(1) Paper cassette paper feed section ....................................................................................................2-1-1
(2) MP tray paper feed section ............................................................................................................... 2-1-2
(3) Paper feed conveying section ...........................................................................................................2-1-3
2-1-2 Drum section ...........................................................................................................................................2-1-4
(1) Drum section .....................................................................................................................................2-1-4
2-1-3 Expose section........................................................................................................................................2-1-5
(1) Laser scanner unit ............................................................................................................................. 2-1-5
2-1-4 Developing section..................................................................................................................................2-1-7
(1) Developing section ............................................................................................................................2-1-7
2-1-5 Transfer/separation section....................................................................................................................2-1-8
(1) Transfer/separation section ............................................................................................................... 2-1-8
2-1-6 Cleaning section .....................................................................................................................................2-1-9
2-1-7 Fuser section ........................................................................................................................................2-1-10
(1) Fuser unit ........................................................................................................................................2-1-10
2-1-8 Paper exit section/rear unit ...................................................................................................................2-1-12
(1) Paper exit section/rear unit..............................................................................................................2-1-12
2-1-9 Duplex conveying section .....................................................................................................................2-1-14
(1) Duplex conveying section................................................................................................................2-1-14
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout ..............................................................................................................................2-2-1
(1) Electrical parts layout ........................................................................................................................2-2-1
2-3 Operation of the PWBs
2-3-1 Power source unit ...................................................................................................................................2-3-1
2-3-2 Engine PWB............................................................................................................................................2-3-3
2-3-3 Main PWB ...............................................................................................................................................2-3-9
2-4 Appendixes
(1) Wiring diagram (30/31 ppm printer [EUR/USA model]) ..................................................................... 2-4-1
(2) Wiring diagram (35/37 ppm printer [EUR/USA model]) ..................................................................... 2-4-2
(3) Wiring diagram (45/47 ppm printer [EUR/USA model]) ..................................................................... 2-4-3
(4) Repetitive defects gauge ...................................................................................................................2-4-4
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1-1-1
1-1 Specifications1-1-1  Specifications
Printing method............................... Semiconductor laser and electrophotography
Printing speeds ............................... Simplex:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
A5: 19 ppm A6: 21 ppm A6: 23 ppm
A4: 30 ppm A5: 21 ppm A5: 23 ppm
Letter: 31 ppm A4: 35 ppm A4: 45 ppm
Legal: 26 ppm Letter: 37 ppm Letter: 47 ppm
Legal: 28 ppm Legal: 38 ppm
Duplex:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
A4: 15.5 ppm A4: 25 ppm A4: 33.5 ppm
Letter: 15.5 ppm Letter: 26 ppm Letter: 34.5 ppm
Paper sizes ..................................... Paper cassette:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
A4, A5, B5, letter, legal, A4, A5, B5, A6, letter, A4, A5, B5, A6, letter,
folio, officio II,  legal, folio, officio II, legal, folio, officio II,
custom (148 × 210 to custom (148 × 210 to custom (148 × 210 to
216 × 356 mm/ 216 × 356 mm) 216 × 356 mm/
5
13/16 × 81/4 to 513/16 × 81/4 to 513/16 × 81/4 to
8
1/2 × 14) 81/2 × 14) 81/2 × 14)
MP tray:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
A4, A5, B5, A6, letter, A4, A5, B5, A6, letter, A4, A5, B5, A6, letter,
legal, folio, officio II, legal, folio, officio II, legal, folio, officio II,
custom (70 × 148 to custom (70 × 148 to custom (70 × 148 to
216 × 356 mm/ 216 × 356 mm) 216 × 356 mm)
2
3/4 × 513/16 to 23/4 × 513/16 to 23/4 × 513/16 to
8
1/2 × 14) 81/2 × 14) 81/2 × 14)
Paper types..................................... Paper cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, thick, high quality, and custom
Paper feed source capacity ............ Paper cassette: 500 sheets (80 g/m
2)
MP tray: 100 sheets (80 g/m2)
Output tray capacity ........................ Top tray:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
250 sheets (80/m
2) 500 sheets (80/m2) 500 sheets (80/m2)
Face up tray (optional):
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
Not available PT-310: PT-310:
250 sheets (80/m
2) 250 sheets (80/m2)
Photo conductor.............................. a-Si (diameter: 30mm/1
3/16)
Charging system ............................. Contact charger roller method (positive charging)
Developing system ......................... Single component developer
Transfer system .............................. Transfer roller
Separation system .......................... Separation brush (DC bias)
Fixing system .................................. Heat fusing with a heat roller and a press roller
Charge erasing system................... Light emitted by LED
Cleaning system ............................. Counter blade cleaning
Warm-up time 
(22 °C/71.6 °F, 60%RH)Power on:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
13 seconds or less 15 seconds or less 17 seconds or less
Sleep:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
10 seconds or less 15 seconds or less 15 seconds or less
NOTE: 30/31 ppm printer (EUR/USA model), 35/37 ppm printer (EUR/USA model), 45/47 ppm printer (EUR/USA model)
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1-1-2 First print out (A4)........................... 30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
19 seconds or less 25.5 seconds or less 24 seconds or less
Resolution ....................................... Fine 1200, Fast 1200, 600 dpi, 300 dpi
Monthly duty ................................... Average:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
4,000 pages 8,000 pages 12,000 pages
Maximum:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
150,000 pages 200,000 pages 250,000 pages
Operating systems .......................... Microsoft Windows 95/98/Me/2000/XP, Microsoft Windows NT4.0,
Microsoft Windows Server 2003, Apple Macintosh OS 9, Apple Macintosh OS X
Controller........................................ 30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
PowerPC 440 PowerPC 750CXr PowerPC 750CXr
400 MHz 400 MHz 500 MHz
Memory ........................................... Standard:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
64 MB 64 MB 128 MB
Maximum:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
576 MB 576 MB 640 MB
Interface .......................................... Standard:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
USB: Hi-Speed USB, USB: Hi-Speed USB, USB: Hi-Speed USB,
Full-Speed USB Full-Speed USB Full-Speed USB
(USB memory slot) (USB memory slot) (USB memory slot)
Parallel: IEEE1284 Parallel: IEEE1284 Parallel: IEEE1284
KUIO-LV slot Network: Network:
10BASE-T/100BASE-TX 10BASE-T/100BASE-TX
KUIO-LV slot KUIO-LV slot
Optional:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
IB-11: Serial, IB-11: Serial, IB-11: Serial,
IB-21E/IB-30: IB-21E: IB-21E:
10BASE-T/100BASE-TX 10BASE-T/100BASE-TX 10BASE-T/100BASE-TX
Operation environment ................... Temperature: 10 to 32.5
°C/50 to 90.5°F
Relative humidity: 15 to 80 %
Altitude: 2,500 m/8,202 ft maximum
Illumination: 1,500 lux maximum
Dimensions (W × D × H)................. 30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
382 × 394 × 285 mm 382 × 394 × 320 mm 382 × 394 × 320 mm
15
1/16 × 151/2 × 111/4151/16 × 151/2 × 125/8151/16 × 151/2 × 125/8
Weight (without toner container)..... 30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
15.8 kg 16.7 kg 16.7 kg
34.83 lbs 36.82 lbs 36.82 lbs
Operating noise ..............................  During printing
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
LpA = 50 dB (A) LpA = 52 dB (A) LpA = 56 dB (A)
During standby:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
LpA = 40 dB (A) LpA = 40 dB (A) LpA = 40 dB (A)
During sleep mode:
30/31 ppm printer 35/37 ppm printer 45/47 ppm printer
Immeasurably low Immeasurably low Immeasurably low
(In accordance with EN ISO7779 [Bystander position, sound pressure level at the 
front])
NOTE: 30/31 ppm printer (EUR/USA model), 35/37 ppm printer (EUR/USA model), 45/47 ppm printer (EUR/USA model)
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1-1-3
1-1-2  Parts names
(1) Overall
Figure 1-1-1









	




 

 


30/31 ppm printer
(EUR/USA model)35/37 and 45/47 ppm printer
(EUR/USA model)
1. Top cover
2. Paper stopper
3. Top tray
4. Operation panel
5. Paper cassette
6. MP (Multi-Purpose) tray
7. Left side cover
8. Toner container
9. Power switch
10. Waste toner box11. USB memory slot
12. USB interface connector
13. Network indicators
14. Network interface connector
15. Parallel interface connector
16. AC inlet
17. Rear unit
18. Option interface slot (Network/
Serial/Memory card/Hard disk)
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1-1-4 (2) Operation panel
Figure 1-1-2
Ready
PAR A4 PLAIN
Ready
PAR A4 PLAIN

 

 

 


30/31 ppm printer
(EUR/USA model)35/37 and 45/47 ppm printer
(EUR/USA model)
1. Message display
2. Indicators 
3. Menu key
4. OK key 
5. Cursor keys
6. GO key
7. Cancel key
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1-1-5
1-1-3  Machine cross section
Figure 1-1-3 Machine cross section (30/31 ppm printer [EUR/USA model])
Paper path
Paper path (optional)
30/31 ppm printer
(EUR/USA model)
  	 
  



1. MP (Multi-Purpose) tray
2. MP tray paper feed unit
3. Toner container
4. Developer unit
5. Main charger unit
6. Drum unit
7. Laser scanner unit
8. Paper exit section9. Rear unit
10. Fuser unit
11. Transfer/separation section
12. Duplex paper conveying section
13. Paper cassette
14. Paper conveying section
15. Paper cassette paper feed section
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1-1-6Figure 1-1-4 Machine cross section (35/37 and 45/47 ppm printer [EUR/USA model])
Paper path
Paper path (optional)







	



35/37 and 45/47
ppm printer
(EUR/USA model)
1. MP (Multi-Purpose) tray
2. MP tray paper feed unit
3. Toner container
4. Developer unit
5. Main charger unit
6. Drum unit
7. Laser scanner unit
8. Paper exit section9. Rear unit
10. Fuser unit
11. Transfer/separation section
12. Duplex paper conveying section
13. Paper cassette
14. Paper conveying section
15. Paper cassette paper feed section
16. Face-up tray (optional)
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1-2-1
1-2 Installation1-2-1  Installation environment
1.  Temperature: 10 to 32.5°C/50 to 90.5°F
2.  Humidity: 15 to 80%RH
3.  Power supply: 120 V AC, 9.0 A 
220 - 240 V AC, 5.0 A (Average)
4. Power source frequency: 50 Hz 
±0.3%/60 Hz ±0.3%
5.  Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or 
other strong light when removing paper jams.
Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed 
onto the machine.
Avoid dust and vibration.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1
°).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mer-
cury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a room with good ventilation.
6.  Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 600 mm/23
5/8
Machine rear: 200 mm/7
7/8
Machine right: 100 mm/3
15/16
Machine left: 300 mm/11
13/16
Machine top: 750 mm/29
1/2
Figure 1-2-1
Left: 300 mm
        11 13/16Right: 100 mm
           3 15/16Rear: 200 mm
          7 7/8Front: 600 mm
          23 5/8 Top: 750 mm
        29
 1/2
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1-2-2
1-2-2  Unpacking and installation
(1) Installation procedure
Unpacking.
Installing the toner container and waste toner box.
Attaching the label.
Adding paper to the cassette.
Connecting the printer cables.Installing the cassette lid.
Printing a status page for test.
Connecting the power cord and toner installing.Start
Completion of the machine installation.Installing the software.
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