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Kyocera FS 2000D User Manual

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    							2F8/2F9/2GA-1
    2-1-1
    2-1 Mechanical Construction2-1-1  Paper feed section
    Paper feed section consists of the paper feed unit that feeds paper from the paper cassette and the MP tray paper feed 
    unit that feeds paper from the MP tray, and the paper feed conveying section that conveys the fed paper to the transfer/ 
    separation section.
    (1) Paper cassette paper feed section
    Paper cassette is the universal type that is applicable to various paper sizes by adjusting the side guides and paper stop-
    per and approximate 500 pages can be put in. Mechanism in the paper cassette consists of the bottom plate that lifts the 
    paper in order to let it touch the pickup roller and the retard roller that prevents papers from multiple feeding. Paper that is 
    drawn out by the rotation of pickup roller of the paper cassette paper feed section is then sent in between the feed roller 
    and the retard roller. Function of the built-in torque limiter in the retard roller gives weak resistance force against the rota-
    tion. Normally, when only a page is drawn out by the rotation of pickup roller, the paper is conveyed to the printer by the 
    rotation of feed roller on its own. If the pickup roller drew out two lapped pages someway, the upper paper is conveyed by 
    the feed roller and the lower paper stays due to the rotation resistant force of the retard roller because the friction force 
    between papers is smaller than the rotation resistance force of the retard roller and then the multiple paper feed can be 
    prevented.
    Figure 2-1-1 Paper cassette paper feed section
    Figure 2-1-2 Paper cassette paper feed section block diagram
    
     
     
    
    
    (1) Pickup roller
    (2) Paper feed roller
    (3) Feed holder
    (4) Retard roller(5) Retard holder
    (6) Bottom plate
    (7) Retard guide
    (8) Cassette base
    3
    4
    5 YC10-3
    YC10-4
    YC10-5
    YC8-8
    YC8-1 YC7-2 Engine PWBConnect-R
     PWBMain
    motor
    Feed
    clutch
    Lift motor*
    *: 35/37 and 45/47 ppm printer (EUR/USA model) only Lift
    sensor*MMOTONN
    MMOTRDYN
    MMOTCLK
    FEEDDRN
    LIFTSEN
    LMOTON
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    2-1-2 (2) MP tray paper feed section
    The MP tray can contain about 100 pages. Feeding is performed by the rotation of the MP tray feed roller from the MP tray. 
    Function of the MP tray friction pad prevents papers from multiple feeding.
    Figure 2-1-3 MP tray paper feed section
    Figure 2-1-4MP tray paper feed section block diagram
     
    
    
    (1) MP tray paper feed roller
    (2) Bottom plate
    (3) MP tray frame
    (4) MPF base
    (5) MP tray cover
    3
    4
    5 YC10-3
    YC10-4
    YC10-5YC8-8 YC9-6 Engine PWBConnect-R
     PWB
    Main
    motorFeed
    clutch MP feed
    solenoidMMOTONN
    MMOTRDYN
    MMOTCLK FEEDDRNMPFDRN
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    2-1-3 (3) Paper feed conveying section
    The conveying section consists of the parts shown in the following illustration and conveys papers from the paper cassette 
    or the MP tray to the transfer/separation section when papers are fed. Paper by feeding or refeeding is conveyed by the 
    middle feed roller to the position where the registration sensor is turned on, and then sent to the transfer/separation sec-
    tion by the upper registration roller and lower registration roller.
    Figure 2-1-5Paper feed conveying section
    Figure 2-1-6Paper feed conveying section block diagram
    
    
    
    
    
    
    (1) Middle feed roller
    (2) Feed DU pulley
    (3) Feed frame
    (4) Registration upper guide
    (5) Registration sensor (actuator)
    (6) Registration lower roller
    (7) Registration upper roller
    3
    4
    5 YC10-3
    YC10-4
    YC10-5
    YC8-7
    Engine PWBConnect-R
     PWBMain
    motor
    Regist-
    ration
    clutchMMOTONN
    MMOTRDYN
    MMOTCLK
    FREGDRN
    Regist-
    ration
    sensor
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    2-1-4
    2-1-2  Drum section
    (1) Drum section
    The drum unit includes a photoconductive drum, eraser lamp, cleaning blade and, a main charger unit. The drum unit is 
    removable with the main charger unit.
    .
    Figure 2-1-7 Drum section
    Figure 2-1-8Drum section block diagram
    
    
    
    (1) Drum
    (2) Main charger case
    (3) Charger roller cleaning roller
    (4) Main charger roller
    TB2Main high voltage output (DC + AC)
    Engine PWB
    Connect-L
     PWB
    3
    4
    5 YC11-3
    YC11-4
    YC11-5
    YC4-4
    YC4-5Drum
    motorDMOTONN
    DMOTRDYN
    DMOTCLK
    EECLK
    EEDIODrum
    PWB
    Drum
    Ground Main
    charger
    roller
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    							2F8/2F9/2GA-1
    2-1-5
    2-1-3  Expose section
    (1) Laser scanner unit
    The charged surface of the drum is then scanned by the laser beam from the laser scanner unit. The laser beam is dis-
    persed as the polygon motor revolves to reflect the laser beam over the drum. Various lenses and mirror are housed in the 
    laser scanner unit, adjust the diameter of the laser beam, and focalize it at the drum surface.
    Figure 2-1-9Laser scanner unit
    30/31 ppm printer
    (EUR/USA model)
    35/37 and 45/47 ppm printer
    (EUR/USA model)
    
    
    
    
    
    
    
    (1) Polygon motor (polygon mirror)
    (2)  f-θ sub lens
    (3)  f-θ main lens
    (4) Direction change mirror
    (5) Protective glass
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    							2F8/2F9/2GA-1
    2-1-6Figure 2-1-10Laser scanner unit block diagram
    Engine PWB
    Main PWB
    APC
    PWB 1
    Polygon
    motor
    PD PWB Pin-photo
    sensor
    YC12-1YC10-1
    YC12-2
    YC14-2
    YC14-4
    YC14-5
    YC14-7
    YC14-8 YC12-2
    YC12-3POLRDYN
    POLONN
    OUTPEN YC12-4
    PDMASKN
    POLCLK
    SAMPLEN1
    VDATAP1
    VDATAN1
    BEAMSEN1A
    BEAMSEN1B
    YC16-2
    YC16-4
    YC16-5
    YC16-7
    YC16-8
    SAMPLEN2
    VDATAP2
    VDATAN2
    BEAMSEN2A
    BEAMSEN2B PDN
    *: 45/47 ppm printer (EUR/USA model) only.
    APC
    PWB 2* Laser
    diode Laser
    diodeLaser
    beam
    Laser scanner unit
    Drum
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    2-1-7
    2-1-4  Developing section
    (1) Developing section
    The developing section consists of the developer unit and the toner container. The developer unit consists of the develop-
    ing roller where a magnetic brush is formed, the doctor blade and the agitator A and B that agitate the toner. Also, the 
    toner sensor checks whether or not toner remains in the developer unit.
    Figure 2-1-11Developing section
    Figure 2-1-12Developing section block diagram
    	
    
    
    
    
    (1) Developing blade
    (2) Blade magnet
    (3) Developing roller
    (4) Developer case
    (5) Agitator A(6) Agitator B
    (7) Toner container
    (8) Sleeve cover
    (9) Developer lid
    TB1 Engine PWB
    Connect-R
     PWB
    3
    4
    5 YC11-3
    YC11-4
    YC11-5
    YC3-12 YC3-13YC8-3Drum
    motor
    Toner
    sensorToner
    motor
    Developing
    rollerDMOTONN
    DMOTRDYN
    DMOTCLK
    TNMOT TNLEVEL DLPDRN
    Developing bias
    Developer
    solenoid
    Connect-L
     PWB
    Developer
    PWBDeveloper unit
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    2-1-8
    2-1-5  Transfer/separation section
    (1) Transfer/separation section
    The image developed by toner on the drum is transferred onto the paper because of the electrical attraction between the 
    toner itself and the transfer roller. The transfer roller is negatively biased so that the positively charged toner is attracted 
    onto the paper while it is pinched by the drum and the transfer roller.
    Figure 2-1-13Transfer/separation section
    Figure 2-1-14Transfer /separation section block diagram
     
    (1) Transfer roller
    (2) Paper chute guide
    (3) Separation brush
    Engine PWB
    Transfer
    roller Separation
    brush
    Transfer bias Separation bias
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    							2F8/2F9/2GA
    2-1-9
    2-1-6  Cleaning section
    After the transferring process, the drum needs to be physically cleaned of toner which is residual after the development 
    process. The cleaning blade is constantly pressed against the drum and scrapes the residual toner off to the cleaning 
    roller. The waste toner is collected at the output end of the drum screw and sent to the waste toner box.
    After the drum is physically cleaned, it then must be cleaned to the electrically neutral state. This is necessary to erase any
    residual positive charge, ready to accept the uniform charge for the next print process. The residual charge is canceled by
    exposing the drum to the light emitted from the eraser lamp (PWB). This lowers the electrical conductivity of the drum sur-
    face making the residual charge on the drum surface escape to the ground.
    Figure 2-1-15Cleaning section
    Figure 2-1-16Cleaning section block diagram
    
    
    
    
    (1) Cleaning blade
    (2) Cleaning roller
    (3) Drum screw
    (4) Drum frame
    (5) Eraser lamp (PWB)
    Engine PWBDrum
    PWBEraser lamp (PWB)
    Drum
    Drum unit
    Connect-L
    PWB
    YC4-6ERASER
    Ground
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    							2F8/2F9/2GA-1
    2-1-10
    2-1-7  Fuser section
    (1) Fuser unit
    The fuser section consists of the following parts and fixes the toner that is transferred to the paper at the transfer/separa-
    tion section. The paper sent from the transfer/separation section is interleaved between the heat roller and the press roller. 
    The heat roller is heated by the fuser heater lamp installed inside, and the toner is fused by heat and pressure and fixed 
    onto the paper because the press roller is pressed by the fuser press spring. The fuser thermistor detects the temperature 
    of the surface on the heat roller heated by the fuser heater lamp and this temperature is controlled by the engine PWB. If 
    the fuse section shows extremely high temperature, the power line will be shut off and the fuser heater lamp is forced to 
    turn off. When fusing of toner is complete, the paper is separated from he heat roller by the separator and ejected to the 
    paper eject section/rear unit.
    Figure 2-1-17Fuser unit
    
     
    
    
    
    	
    
     
     
    
    
    
    
    
    	
    
    
    30/31 ppm printer
    (EUR/USA model)
    35/37 and 45/47
    ppm printer
    (EUR/USA model)
    
    (1) Fuser heater lamp
    (2) Heat roller
    (3) Press roller
    (4) Fuser upper frame
    (5) Fuser lower frame
    (6) Separator(7) Paper exit sensor (actuator)
    (8) Paper exit pulley
    (9) Paper exit roller
    (10) Feed guide
    (11) Fuser thermal cutout
    (12) Fuser thermistor M
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