Honda Bmw 5 Service Manual

Steering and Wheel Alignment 
4 Release lock (A) and pull up on harness connector (6) to dis- 
connect ignition switch  harness. 
. Remove wire harness  bracket fastener (C). 
4 Remove shear bolts (arrows) using a chisel  or punch. 
NOTE- 
The  shear  bolts can be drilled  and then  removed using  an 
easy-out. 
- Remove  steering column  lock housing. 
- Installation  is reverse  of removal. 
Tighten  new shear bolts until  bolt heads shear  off. 
ignition interlock cable, removing  and 
installing...

320-1 4 
Steering and Wheel Alignment 
Remove cable  mounting fastener (arrow).  Disconnect cable 
from  shift 
linkage. 
Remove old cable  and replace with new cable. 
Reinstall trim. 
Interlock cable, adjusting 
(models with automatic transmission) 
- Remove  center console trim  panel. 
- Place gear shift selector lever  in PARK. 
4 Loosen cable mounting  fastener (A). 
- Remove ignition key. 
- Press down on interlock lever (B) and  tighten cable  mounting 
fastener  (A). 
Steering column, removing...

320-1 5 
Steering and Wheel ~li~nmentl 
Remove steering shaft coupler clamping bolt (arrow) at base 
of  column. 
Slide  lower  steering shaft forward to gain access to column 
mounting  shear bolts. 
< Drill steering  column mounting  shear bolts (arrow) and use 
easy-out to  remove. 
Remove upper steering column mounting bolts 
(arrows). 
Remove upper  steering column. 
Disconnect electrical  harnesses from  steering column 
switches. 
4 Release lock (A) and  pull up on  harness connector 
connect...

I Steering and Wheel  Alignment 
- Installation is  reverse of removal,  noting the  following: 
Replace shear bolts  at steering column mounting bracket. 
Tighten until bolt heads  shear off. 
Make  sure 
interlock cable snaps into  place. 
When installing column  top trim panel, replace expansion 
nut  for trim retaining  screw. 
NOTE- 
The steering  angle sensor  must be coded  using a BMW scan 
tool  if it  has  been  replaced. 
A steering  angle offset check 
must  then be carried  out using  the...

Steering and Wheel  Alignment 
Power assist  is provided  by a belt-driven  pump at the  lower 
left  front  of the  engine.  The power steering fluid  reservoir is lo- 
cated at the left side  of the  engine compartment. 
Power  steering pump, removing  and 
installing 
When  working with  power steering  components,  absolute 
cleanliness  is needed  to ensure  proper operation  of the  hy- 
- Empty power steering fluid reservoir  using clean  syringe. Do 
not  reuse fluid. 
- Raise  front of car....

- 
-steering and wheel -. Alignment I 
< Hand tighten rear suppoll nut (arrow) against mounting 
bracket. 
Install  rear mounting  nut and  tighten. 
Do  not  over-torque  banjo bolts. 
* Fill and  bleed power steering  system as described  later. 
Tightening torques 
Hydraulic lines to steering  pump (banjo bolts) 
a MlO 12 Nm (9 ft-lb) 
. M14 35 Nm (26 ft-lb) 
MI6 40 Nm (30 ft-lb) 
. MI8 45 Nm (33 ft-lb) 
Pump 
brackets to engine block 25 Nm (18 ft-lb) 
Rear pump  support stud to  pump  housing 
22 Nm...

i Steering and Wheel  Alignment 
RACK AND PINION STEERING 
(6-CYLINDER MODELS) 
Refer to the steering components illustration  when perform- 
ing the procedures  below. 
Rack and pinion  steering 
components 
(6-cylinder  models) 
1. Power  steering  fluid reservoir 
2. Fluid  supply  line 
3. Power steering pump 
4. Copper  sealing ring 
5. Banjo bolt MI4 
6. Banjo bolt MI6 
7. Power  steering  rack 
8. Fluid return  line 
9. Pressurized  fluid line 
10. Steering  fluid cooler 
11. Rack  boot...

/steering and Wheel Alignment 
Raise engine approximately 40 mm (1.6  in). See 110 Engine 
Removal  and installation. 
Remove right  and left engine  mounts  and remove mount 
brackets  from subframe. 
Empty power  steering fluid reservoir using a clean syringe. 
Do  not  reuse power  steering fluid. 
Remove right  tie rod fastener  (arrow) from  right  steering 
Itnuckle. Repeat  for left. 
4 Press right  tie rod out of right  steering  knucltle using BMW 
special tool  31 
2 240. Repeat for left. 
/...

Steering and Wheel ~lignmentl 
Remove lower steering column  flexible joint pinch bolt (ar- 
row). Pull flexible joint  off  steering rack shaft. 
Remove steering  rack mounting  bolts. Remove steering 
raclc 
from subframe by pulling it  to left. 
Installation is  reverse of removal,  noting the  following: 
Make  sure all thread bores,  bolts, nuts, splines  and mating 
surfaces  are clean. 
Use  new steering  rack mounting  bolts. Tighten  in two stag- 
es.  Note tightening instructions  in torque...

--. -- 
Steering and Wheel Alignment 
Steering rack boot, replacing 
- Remove outer tie rod  end.  See Tie rod  (outer),  replacing 
- Cut rack  boot band clamps and  remove boot. 
- Cut rack  boot band clamp  and slide bellows  back. Inspect 
boot  for  any  sign of damage.  Replace 
if necessary. 
NOTE- 
New rack boot  lit comes  with new  band  clamp. 
- Grease tie rod taper so that small end  of rack  boot  slides  on 
tie  rod when tie  rod is tightened, preventing  raclc boot from 
twisting. 
-...