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Epson R2000 Service Manual

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    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 51
    Confidential
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    At power-on At power-on, the CR Motor does 
    not operate at all.CR Motor 1. Check that the CR Motor connector cable is connected to the 
    Relay connector.1. Connect the CR Motor connector to the Relay 
    connector.
    2. Check the CR Motor connector cable for damages. 2. Replace the CR Motor with a new one.
    3. Check if the CR Motor operates normally.3. Replace the CR Motor with a new one.
    Relay connector 
    cables
    (for the CR 
    Motor)1. Check that the Relay connector cable is connected to the Main 
    Board connector CN15.1. Connect the Relay connector cable to the Main 
    Board connector CN15.
    2. Check the Relay connector cable for damages. 2.Replace the Relay connector cable with a new 
    one.
    CR MotorRelay connector
    CN15 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 52
    ConfidentialAt power-on The power-on sequence is 
    executed but Fatal error is 
    displayed.CR drive 
    mechanism1. Check that the Carriage Shaft is lubricated with grease. 1. Wipe the surface of the Carriage Shaft with a 
    dry, soft cloth, and lubricate the Carriage Shaft 
    with grease G-71. 
    Refer to Chapter 6  Maintenance .
    At power-on, the PF Motor does 
    not operate at all.PF Motor 1. Check that the connector cable of the PF Motor is connected to 
    the Main Board connector CN116.1. Connect the PF Motor connector cable to the 
    Main Board connector CN116.
    2. Check the PF Motor connector cable for damages. 2. Replace the PF Motor with a new one.
    3. Check if the PF Motor operates normally.3. Replace the PF Motor with a new one.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    Carriage Shaft
    CN116 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 53
    ConfidentialAt power-on At power-on, the APG Motor 
    does not operate at all.APG Motor 1. Check that the connector cable of the APG Motor is connected to 
    the Main Board connector CN118.1. Connect the APG Motor connector cable to the 
    Main Board connector CN118.
    2. Check the APG Motor connector cable for damage. 2. Replace the APG Motor with a new one.
    3. Check if the APG Motor operates normally.3. Replace the APG Motor with a new one.
    At power-on, the Pump Motor 
    does not operate at all.Pump Motor 1. Check that the Pump Motor connector cable is connected to the 
    Relay connector.1. Connect the Pump Motor connector cable to 
    the Relay connector.
    2. Using a tester, check the resistance value of the Pump Motor.
    Value of resistance: 10.3 ±10%2. If the resistance value is abnormal, replace the 
    Ink System Unit with a new one.
    3. Check the Pump Motor connector cable for damages. 3. Replace the Ink System Unit with a new one.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    CN118
    Relay connector 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 54
    ConfidentialAt power-on At power-on, the Pump Motor 
    does not operate at all.Relay connector 
    cables (for Pump 
    Motor)1. Check that the Relay connector cable is connected to the Main 
    Board connector CN117.1. Connect the Relay connector cable to the Main 
    Board connector CN117.
    2. Check the Relay connector cable for damages. 2.Replace the Relay connector cable with a new 
    one.
    While the power-on sequence is 
    being executed, Fatal error is 
    displayed.APG Sensor 1. Check that the APG Sensor connector cables are connected to 
    the APG Sensors and Relay Board connector CN4 and CN5.1. Connect the APG Sensor connector cables to 
    the APG Sensors and Relay Board connector 
    CN4 and CN5.
    2. Check the APG Sensors for damages. 2. Replace the APG Sensors with new ones.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    CN117
    CN4CN5
    APG Sensors 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 55
    ConfidentialAt power-on While the power-on sequence is 
    being executed, Fatal error is 
    displayed.ASF Motor 1. Check that the connector cable of the ASF Motor is connected to 
    the Relay connector.1. Connect the connector cable of the ASF Motor 
    to the Relay connector.
    2. Using a tester, check the resistance value of the ASF Motor.
    Value of resistance: 7.0 ±10%2. If the resistance value is abnormal, replace the 
    ASF Motor with a new one.
    3. Check the ASF Motor connector cable for damages. 3. Replace the ASF Motor with a new one.
    Relay connector 
    cable
    (for the ASF 
    Motor)1. Check that the Relay connector cable is connected to the Main 
    Board connector CN119.1. Connect the Relay connector cable to the Main 
    Board connector CN119.
    2. Check the Relay connector cable for damages. 2.Replace the Relay connector cable with a new 
    one.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    Relay connector
    ASF Motor
    CN119 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 56
    ConfidentialAt power-on While the power-on sequence is 
    being executed, Fatal error is 
    displayed.Relay FFC 1. Check that the Relay FFC is connected to the Relay Board 
    connector CN1 and Main Board connector CN15.1. Connect the Relay FFC to the Relay Board 
    connector CN1 and Main Board connector 
    CN15.
    2. Check the Relay FFC for damages. 2. Replace the Relay FFC cable with a new one.
    At power-on, the Carriage Unit 
    moves away from the home 
    position and bumps against the 
    right of the Frame, then hits the 
    left of the Frame.CR Scale 1. Check that the CR Scale is inserted in the slit of the CR Encoder 
    Sensor.1. Insert the CR Scale into the slit of the CR 
    Encoder Sensor.
    2. Check the CR Scale for damages and dirt. 2. Wipe off the dirt completely or replace the CR 
    Scale with a new one.
    CR Encoder 
    Sensor Board1. Check the CR Encoder Sensor for paper dust, etc. 1. Remove the paper dust, etc. from the CR 
    Encoder Sensor.
    2. Check the CR Encoder Sensor Board for damages. 2 . R ep l ac e  th e  C R   En co d e r  Se n so r  B o a rd   wi th   a 
    new one.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    CN1
    CN15
    Relay FFC
    CR Scale
    CR Encoder 
    Sensor Board 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 57
    ConfidentialAt power-on At power-on, the Carriage Unit 
    moves away from the home 
    position and bumps against the 
    right of the Frame, then hits the 
    left of the Frame.Sensor FFC 1. Check that the Sensor FFC is connected to the CR Encoder 
    Sensor Board connector and Main Board connector CN9.1. Connect the Sensor FFC to the CR Encoder 
    Sensor Board connector and Main Board 
    connector CN9.
    2. Check the Sensor FFC for damages. 2. Replace the Sensor FFC with a new one.
    At power-on, the PF Roller 
    rotates fast about a half turn.PF Encoder 
    Sensor Holder1. Check that the PF Encoder Sensor Holder is mounted correctly. 1. Install the PF Encoder Sensor Holder correctly.
    2. Check that the FFC of the PF Encoder Sensor is securely 
    connected to the PF Encoder Sensor Board connector and Relay 
    Board connector CN6.2. Connect the PF Encoder Sensor FFC to the PF 
    Encoder Sensor Board and Relay Board 
    connector CN6.
    3. Check the PF Encoder Sensor for paper dust, etc. 3. Remove the paper dust, etc. from the PF 
    Encoder Sensor.
    4. Check if the PF Encoder or the FFC is damaged. 4. Replace the PF Encoder with a new one.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    CN9
    CR Encoder Sensor 
    Board connector
    CN6
    PF Encoder Sensor 
    Board connector 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 58
    ConfidentialAt power-on At power-on, the PF Roller 
    rotates fast about a half turn.PF Scale 1. Check that the PF Scale is inserted in the slit of the PF Encoder 
    Sensor.1. Install the PF Scale in the slit of the PF 
    Encoder Sensor correctly.
    2. Check the PF Scale for damages and dirt. 2. Replace the PF Scale with a new one.
    During printing After receiving a print data, or 
    while performing the CDR Tray 
    home position detection 
    sequence, an error is displayed on 
    the LED and STM3.Head FFC
    Sensor FFC1. Check that the Head FFC and the Sensor FFC are securely 
    connected to the Main Board connectors CN9, CN11, CN12, 
    CN13, and CN14.1. Connect the Head FFC and the Sensor FFC to 
    the Main Board connectors CN9, CN11, CN12, 
    CN13, and CN14.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    Slit
    PF Scale
    CN9, CN11, CN12, CN13, CN14 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 59
    ConfidentialDuring printing After starting to print, ink is not 
    ejected and paper stops midway.Head FFC 1. Check that the Head FFC is securely connected to the Print Head 
    connector and Main Board connectors CN11, CN12, CN13, and 
    CN14.1. Connect the Head FFC to the Print Head 
    connector and Main Board connectors CN11, 
    CN12, CN13, and CN14.
    2. Check the Head FFC for damages. 2. Replace the Head FFC with a new one.
    Ink is not ejected from most 
    nozzles.Print Head 1. Check for occurrence of Head Hot. 1. Replace the Print Head with a new one.
    Table 3-14. Troubleshooting of Fatal Error
    Occurrence 
    Timing
    Phenomenon Detail
    Faulty Part/
    Part Name
    Check Point
    Remedy
    Head FFC
    Print Head 
    connector 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Troubleshooting Overview 60
    Confidential3.1.2  Troubleshooting based on Observed FaultsThis section provides troubleshooting procedures based on observed faults such as print quality troubles and abnormal noise.
    Table 3-15. Print Quality Troubles
    Observed Faults
    Details of the Fault
    Faulty Part/
    Part Name
    Check Point
    Remedy
    Dot missing and 
    mixed colorsInks are not ejected from the 
    Print Head to the Cap.Ink System Unit 
    (Cap)1. Check for foreign matter around the Seal Rubber on the Cap 
    Unit.1. Remove the foreign matter around the Seal 
    Rubber completely.
    2. Check that the Ink Tube is connected to the Pump Tube. 2. Connect the Ink Tube to the Pump Tube 
    securely.
    3. Check that the Extension Spring 1.19 IS is correctly installed to 
    the Cap Unit.3. Replace the Ink System Unit with a new one.
    Seal Rubbers
    Extension Spring, 1.19 IS
    Ink Tubes
    Pump Tube
    Connection point 
    						
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