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Epson R2000 Service Manual

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    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 111
    Confidential
    4.4.9  Foot1. Remove the Printer Mechanism. (Refer to 4.4.4 Lower Housing / Printer 
    Mechanism (p.96))
    2. Remove the six foot at the backside of the Lower Housing.
    Figure 4-103. Removing the Foot
    4.4.10  PictBridge Holder Assy1. Remove the Printer Mechanism. (Refer to 4.4.4 Lower Housing / Printer 
    Mechanism (p.96))
    2. Remove the two C.B.P. M3 x 8 screws that secure the PictBridge Holder Assy and 
    remove the PictBridge Holder Assy.
    Figure 4-104. Removing the PictBridge Holder Assy
    Foot
    Match the positioning slit of the Grounding Plate with the tab 
    of the Lower Housing as shown in Figure 4-104
    Route the PictBridge cable through the groove of the Lower 
    Housing as shown below.
    Figure 4-105. Routing the PictBridge Cable
    PictBridge Holder Assy
    4) C.B.P. M3x8
    (6±1 kgf.cm)
    Grounding 
    PlateSlit and tab
    PictBridge cable
    Groove 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 112
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    4.4.11  Paper EJ Frame Assy / Front Cover / CDR Tray 
    Base 1.Remove the Upper Housing Support Assy. (p.83)
    2. Release the Front Cover from the two guide pins of the CDR Tray Base.
    3. Release the Front Cover from the groove of the Lower Housing, and remove the 
    Front Cover.
    4. Remove the Left Frame Support Plate. (refer to 4.4.5 Carriage Shaft / Carriage 
    Unit Step5 (p98), Step6(p99).)
    5. Return the rotation position of the Right PG Cam.
    6. Remove the four C.B.S. M3 x 6 screws and two C.B.P. M3 x 8 screws that secure 
    the Paper EJ Frame Assy.
    Figure 4-106. Screws that Secure the Paper EJ Frame Assy7. Remove the two guide pins on the CDR Tray Base from the Left and Right CDR 
    Release Lever Sub Assy.
    8. Pull the Star Wheel Roller toward you, and remove the CDR Tray Base and the 
    Paper EJ Frame Assy from the Printer Mechanism keeping the Assy from coming 
    in contact with the Right CDR Release Lever Sub Assy and the tab on the Right 
    CDR Cover.
    Figure 4-107. Removing the Paper EJ Frame Assy
    Guide pins
    2
    3Tabs
    2) C.B.S. M3x6
    (8±1 kgf.cm)4) C.B.P. M3x8
    (8±1 kgf.cm)
    4
    1Tabs
    CDR Tray Base
    Front Cover
    
    When performing the following procedure, take care not to scratch 
    the Star Wheel.
    Point of contactPoint of contact
    Star Wheel 
    Roller
    Left CDR Release
    Lever Sub Assy
    Right CDR Release
    Lever Sub Assy
    Guide
    pins
    Right CDR
    Cover 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 113
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    9. Remove the C.B.S. M3 x 6 screw that secures the Right CDR Tray Base Support, 
    and remove the Right CDR Tray Base Support.
    Figure 4-108. Remove the CDR Tray Base Support
    10. Remove the E Ring that secures the CDR Tray Base and remove the CDR Tray 
    Base in the direction of the arrow. 
    Figure 4-109. Remove the CDR Tray Base 
    2) C.B.S. M3x6Right CDR Tray Base Support
    CDR Tray Base
    E Ring
    Hook both rear ends of the Paper EJ Frame Assy onto the tabs 
    on the Main Frame.
    Align the bearing of the CDR Release Level Sub Assy with the 
    Paper EJ Release Shaft.
    Figure 4-110. Reinstalling the Paper EJ Frame Assy
    Attach the LABEL,CAUTION,CDR;B (parts code:1470311) at 
    the position as shown below.
    Figure 4-111. Attaching Position of the CDR Caution Label
    Match the tabs with the five positioning holes. 
    See Figure 4-106.
    Tighten the screws in the order shown in Figure 4-107
    
    
    
    
    
    
    
    After replacing or removing the Paper EJ Frame Assy, always make 
    the required adjustments referring to the following.
    “Chapter 5 Adjustment (p.137)”Shaft and 
    Bushing
    Shaft and 
    Bushing
    Tabs
    LABEL,CAUTION,CDR;B
    34mm
    2mm 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 114
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    4.4.12  CDR Release Lever Sub Assy1.Remove the Paper EJ Frame Assy / Front Cover / CDR Tray Base. (p.112)
    2. Remove the Shaft on the Right CDR Release Base from the bushing on the CDR 
    Release Lever.
    Figure 4-112. Removing the Right CDR Release Lever Sub Assy (1)
    3. Remove the C.B.S. M3 x 6 screw that secures the Right CDR Release Lever Sub 
    Assy.
    Figure 4-113. Removing the Right CDR Release Lever Sub Assy (2)4. To prevent parts from dropping, refit the shaft on the Right CDR Release Base into 
    the CDR Release Lever.
    5. Press the guide pin that secures the Right CDR Release Lever Sub Assy with 
    tweezers, and remove it upwards from the Main Frame.
    Figure 4-114. Removing the Right CDR Release Lever Sub Assy (3)
    CDR Release Lever
    Shaft and Bushing
    Right CDR Release Base
    2) C.B.S. M3x6
    (6±1 kgf.cm)
    Tab
    Guide pin 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 115
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    6. Remove the Spur Gear 68 from the Paper EJ Roller Shaft.
    Figure 4-115. Removing the Spur Gear 68
    7. Remove the C.B.P. M3 x 6 screw that secures the Left CDR Release Lever Sub 
    Assy.
    8. Press the small tab of the Left CDR Release Lever Sub Assy with a flathead 
    screwdriver, and remove the Left CDR Release Lever Sub Assy upward from the 
    Main Frame.
    Figure 4-116. Removing the Left CDR Release Lever Sub Assy
    Spur Gear 68
    Tabs
    Small tab
    9) C.B.P. M3x6
    (6±1 kgf.cm)
    Make sure that the Left CDR Release Lever Sub Assy is 
    correctly assembled as shown in the figure below.
    Figure 4-117. Reinstalling the Left CDR Release Lever Sub Assy (1)
    Align the Shaft and Bushing.
    Figure 4-118. Reinstalling the Left CDR Release Lever Sub Assy (2)
    
    Align the two tabs on the Left CDR Release Lever Sub Assy with 
    the positioning holes on the Main Frame. (See Figure 4-116.) 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 116
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    4.4.13  Ink System Unit1. Remove the Right CDR Release Lever Sub Assy. (Refer to 4.4.12 CDR Release 
    Lever Sub Assy (p.114))2. Release the Carriage Lock, and move the Carriage Unit to the center. 
    (Refer to 4.1.6 
    Locking/Unlocking the Carriage and Opening/Closing the CDR Tray Base (p.73))
    3. Remove the C.B.S. M3 x 8 screw that secures the Earth cable to remove the Earth 
    cables, and untie the Earth cable from the Relay connector cable.
    4. Disconnect the Pump Motor connector from the Relay connector.
    Figure 4-119. Disconnecting the Pump Motor Connector5. Remove the two C.B.S. M3 x 4 screws that secure the Ink System Guide Plate, and 
    remove it.
    Figure 4-120. Removing the Ink System Guide Plate
    Be sure to screw the two Earth cables together.
    Referring to Figure 4-119, correctly route the Relay connector 
    cable.
    Relay connector
    5) C.B.S. M3x8
    (8±1 kgf.cm)
    Earth cable
    Relay connector cable
    Align the notch on the Ink System Guide Plate with the notch 
    on the Main Frame.
    Referring to Figure 4-120 and Figure 4-121, attach the acetate 
    tape.
    Figure 4-121. Reinstalling the Ink System Guide Plate
    Tighten the screws in the order shown in Figure 4-120
    1
    210) C.B.S. M3x10
    (8±1 kgf.cm)
    Ink System Guide 
    Plate
    Acetate Tape 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 117
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    6. Remove the two C.B.S. M3 x 6 screws that secure the Ink System Unit.
    Figure 4-122. Screws that Secure the Ink System Unit7. Remove the two C.B.S. M3 x 6 screws that secure the Right Support Frame, and 
    remove the Right Support Frame from the Main Frame.
    Figure 4-123. Removing the Right Support Frame
    Tighten the screws in the order shown in Figure 4-122
    2
    Rear
    1
    Front
    2) C.B.S. M3x6
    (8±1 kgf.cm)
    Align the positioning holes on the Right Support Frame with 
    the guide pins on the Main Frame.
    Figure 4-124. Installing the Right Support Frame
    Tighten the screws in the order shown in Figure 4-123
    Right Support 
    Frame
    2
    Upper 
    surface2) C.B.S. M3x6
    (8±1 kgf.cm)
    1
    2) C.B.S. M3x6
    (8±1 kgf.cm)
    Positioning holes and 
    Guide pins 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 118
    Confidential
    8. Remove the Ink System Unit downwards from the Main Frame keeping the Unit 
    from coming in contact with the Paper EJ Transmission Lock Lever.
    Figure 4-125. Removing the Ink System Unit
    When the Ink System Unit is removed from the Printer 
    Mechanism, the Paper EJ Lock Release Cam may drop off. In 
    such case, correctly install it referring to the figure below.
    Figure 4-126. Installing the Paper EJ Lock Release Cam
    Paper EJ 
    Transmission 
    Lock Lever
    Ink System Unit
    Paper EJ Lock Release Cam
    Place the Paper EJ Lock Release Cam on the rear side of the 
    Paper EJ Transmission Lock Lever.
    Figure 4-127. Reinstalling the Ink System Unit (1)
    Align the positioning hole on the Main Frame with the guide 
    pin on the Ink System Unit.
    Figure 4-128. Reinstalling the Ink System Unit (2)
    Paper EJ Lock Release Cam
    Paper EJ Transmission 
    Paper EJ Transmission Lock Lever
    Positioning hole
    Guide pin 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 119
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    4.4.14  Front Paper Guide / Paper EJ Roller /
    Front Paper Guide Pad Tray1.Remove the Paper EJ Frame Assy / Front Cover / CDR Tray Base. (p.112)2. Release the Carriage Lock, and move the Carriage Unit to the center. 
    (Refer to 4.1.6 
    Locking/Unlocking the Carriage and Opening/Closing the CDR Tray Base (p.73))
    3. Remove the EJ Grounding Spring from the Main Frame with tweezers.
    Figure 4-129. Removing the EJ Grounding Spring4. Remove the Spacer from the EJ Roller Shaft.
    5. Remove the guide pins on Left Bushing 8 from the Main Frame using tweezers, 
    and turn Left Bushing 8 toward you to align with the notches on the Main Frame.
    Figure 4-131. Removing the Spacer and Rotating the Left Bushing 8
    6. Slide the Front Paper EJ Roller to the left, and remove the Left Bushing 8 from the 
    Main Frame.
    Figure 4-132. Removing the Left Bushing 8
    Referring to Figure 4-130, correctly install the EJ Grounding 
    Spring.
    Figure 4-130. Reinstalling the EJ Grounding Spring
    EJ Grounding 
    Spring
    Insert the spacer into the groove on the Front Paper EJ Roller.
    Guide 
    pin
    Spacer
    Left Bushing 8
    Notch
    Groove
    Front Paper EJ Roller 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 120
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    7. Return the Carriage Unit to its home position.
    8. Remove the C.B.S. M3 x 6 screw that secure the Left Front Frame.
    9. Release the tab that secures the Front Paper Guide from the Main Frame and slide 
    the Front Paper Guide to the left, and turn it until the front side faces up to remove 
    the Front Paper Guide together with the Paper EJ Roller.
    Figure 4-133. Removing the Front Paper Guide and Paper EJ Rollers10. Pull out the Shaft of the Left Front Frame from the bushing of the Front Paper 
    Guide and remove the Left Front Frame.
    Figure 4-134. Removing the Front Paper Guide/Paper EJ Rollers (2)
    11. Remove the Front Paper Guide Pad Tray in the direction of the arrow.
    Figure 4-135. Removing the Front Paper Guide Pad Tray
    Tab
    Paper EJ Rollers (Front side)
    Front Paper Guide
    Paper EJ Rollers (Back side)
    2) C.B.S. M3x6
    Left Front 
    Frame
    Left Front Frame
    Shaft
    BushingFront Paper Guide
    Front Paper Guide Pad Tray
    Tabs and holes 
    						
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