Epson R2000 Service Manual
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EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 111 Confidential 4.4.9 Foot1. Remove the Printer Mechanism. (Refer to 4.4.4 Lower Housing / Printer Mechanism (p.96)) 2. Remove the six foot at the backside of the Lower Housing. Figure 4-103. Removing the Foot 4.4.10 PictBridge Holder Assy1. Remove the Printer Mechanism. (Refer to 4.4.4 Lower Housing / Printer Mechanism (p.96)) 2. Remove the two C.B.P. M3 x 8 screws that secure the PictBridge Holder Assy and remove the PictBridge Holder Assy. Figure 4-104. Removing the PictBridge Holder Assy Foot Match the positioning slit of the Grounding Plate with the tab of the Lower Housing as shown in Figure 4-104 Route the PictBridge cable through the groove of the Lower Housing as shown below. Figure 4-105. Routing the PictBridge Cable PictBridge Holder Assy 4) C.B.P. M3x8 (6±1 kgf.cm) Grounding PlateSlit and tab PictBridge cable Groove

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 112 Confidential 4.4.11 Paper EJ Frame Assy / Front Cover / CDR Tray Base 1.Remove the Upper Housing Support Assy. (p.83) 2. Release the Front Cover from the two guide pins of the CDR Tray Base. 3. Release the Front Cover from the groove of the Lower Housing, and remove the Front Cover. 4. Remove the Left Frame Support Plate. (refer to 4.4.5 Carriage Shaft / Carriage Unit Step5 (p98), Step6(p99).) 5. Return the rotation position of the Right PG Cam. 6. Remove the four C.B.S. M3 x 6 screws and two C.B.P. M3 x 8 screws that secure the Paper EJ Frame Assy. Figure 4-106. Screws that Secure the Paper EJ Frame Assy7. Remove the two guide pins on the CDR Tray Base from the Left and Right CDR Release Lever Sub Assy. 8. Pull the Star Wheel Roller toward you, and remove the CDR Tray Base and the Paper EJ Frame Assy from the Printer Mechanism keeping the Assy from coming in contact with the Right CDR Release Lever Sub Assy and the tab on the Right CDR Cover. Figure 4-107. Removing the Paper EJ Frame Assy Guide pins 2 3Tabs 2) C.B.S. M3x6 (8±1 kgf.cm)4) C.B.P. M3x8 (8±1 kgf.cm) 4 1Tabs CDR Tray Base Front Cover When performing the following procedure, take care not to scratch the Star Wheel. Point of contactPoint of contact Star Wheel Roller Left CDR Release Lever Sub Assy Right CDR Release Lever Sub Assy Guide pins Right CDR Cover

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 113 Confidential 9. Remove the C.B.S. M3 x 6 screw that secures the Right CDR Tray Base Support, and remove the Right CDR Tray Base Support. Figure 4-108. Remove the CDR Tray Base Support 10. Remove the E Ring that secures the CDR Tray Base and remove the CDR Tray Base in the direction of the arrow. Figure 4-109. Remove the CDR Tray Base 2) C.B.S. M3x6Right CDR Tray Base Support CDR Tray Base E Ring Hook both rear ends of the Paper EJ Frame Assy onto the tabs on the Main Frame. Align the bearing of the CDR Release Level Sub Assy with the Paper EJ Release Shaft. Figure 4-110. Reinstalling the Paper EJ Frame Assy Attach the LABEL,CAUTION,CDR;B (parts code:1470311) at the position as shown below. Figure 4-111. Attaching Position of the CDR Caution Label Match the tabs with the five positioning holes. See Figure 4-106. Tighten the screws in the order shown in Figure 4-107 After replacing or removing the Paper EJ Frame Assy, always make the required adjustments referring to the following. “Chapter 5 Adjustment (p.137)”Shaft and Bushing Shaft and Bushing Tabs LABEL,CAUTION,CDR;B 34mm 2mm

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 114 Confidential 4.4.12 CDR Release Lever Sub Assy1.Remove the Paper EJ Frame Assy / Front Cover / CDR Tray Base. (p.112) 2. Remove the Shaft on the Right CDR Release Base from the bushing on the CDR Release Lever. Figure 4-112. Removing the Right CDR Release Lever Sub Assy (1) 3. Remove the C.B.S. M3 x 6 screw that secures the Right CDR Release Lever Sub Assy. Figure 4-113. Removing the Right CDR Release Lever Sub Assy (2)4. To prevent parts from dropping, refit the shaft on the Right CDR Release Base into the CDR Release Lever. 5. Press the guide pin that secures the Right CDR Release Lever Sub Assy with tweezers, and remove it upwards from the Main Frame. Figure 4-114. Removing the Right CDR Release Lever Sub Assy (3) CDR Release Lever Shaft and Bushing Right CDR Release Base 2) C.B.S. M3x6 (6±1 kgf.cm) Tab Guide pin

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 115 Confidential 6. Remove the Spur Gear 68 from the Paper EJ Roller Shaft. Figure 4-115. Removing the Spur Gear 68 7. Remove the C.B.P. M3 x 6 screw that secures the Left CDR Release Lever Sub Assy. 8. Press the small tab of the Left CDR Release Lever Sub Assy with a flathead screwdriver, and remove the Left CDR Release Lever Sub Assy upward from the Main Frame. Figure 4-116. Removing the Left CDR Release Lever Sub Assy Spur Gear 68 Tabs Small tab 9) C.B.P. M3x6 (6±1 kgf.cm) Make sure that the Left CDR Release Lever Sub Assy is correctly assembled as shown in the figure below. Figure 4-117. Reinstalling the Left CDR Release Lever Sub Assy (1) Align the Shaft and Bushing. Figure 4-118. Reinstalling the Left CDR Release Lever Sub Assy (2) Align the two tabs on the Left CDR Release Lever Sub Assy with the positioning holes on the Main Frame. (See Figure 4-116.)

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 116 Confidential 4.4.13 Ink System Unit1. Remove the Right CDR Release Lever Sub Assy. (Refer to 4.4.12 CDR Release Lever Sub Assy (p.114))2. Release the Carriage Lock, and move the Carriage Unit to the center. (Refer to 4.1.6 Locking/Unlocking the Carriage and Opening/Closing the CDR Tray Base (p.73)) 3. Remove the C.B.S. M3 x 8 screw that secures the Earth cable to remove the Earth cables, and untie the Earth cable from the Relay connector cable. 4. Disconnect the Pump Motor connector from the Relay connector. Figure 4-119. Disconnecting the Pump Motor Connector5. Remove the two C.B.S. M3 x 4 screws that secure the Ink System Guide Plate, and remove it. Figure 4-120. Removing the Ink System Guide Plate Be sure to screw the two Earth cables together. Referring to Figure 4-119, correctly route the Relay connector cable. Relay connector 5) C.B.S. M3x8 (8±1 kgf.cm) Earth cable Relay connector cable Align the notch on the Ink System Guide Plate with the notch on the Main Frame. Referring to Figure 4-120 and Figure 4-121, attach the acetate tape. Figure 4-121. Reinstalling the Ink System Guide Plate Tighten the screws in the order shown in Figure 4-120 1 210) C.B.S. M3x10 (8±1 kgf.cm) Ink System Guide Plate Acetate Tape

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 117 Confidential 6. Remove the two C.B.S. M3 x 6 screws that secure the Ink System Unit. Figure 4-122. Screws that Secure the Ink System Unit7. Remove the two C.B.S. M3 x 6 screws that secure the Right Support Frame, and remove the Right Support Frame from the Main Frame. Figure 4-123. Removing the Right Support Frame Tighten the screws in the order shown in Figure 4-122 2 Rear 1 Front 2) C.B.S. M3x6 (8±1 kgf.cm) Align the positioning holes on the Right Support Frame with the guide pins on the Main Frame. Figure 4-124. Installing the Right Support Frame Tighten the screws in the order shown in Figure 4-123 Right Support Frame 2 Upper surface2) C.B.S. M3x6 (8±1 kgf.cm) 1 2) C.B.S. M3x6 (8±1 kgf.cm) Positioning holes and Guide pins

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 118 Confidential 8. Remove the Ink System Unit downwards from the Main Frame keeping the Unit from coming in contact with the Paper EJ Transmission Lock Lever. Figure 4-125. Removing the Ink System Unit When the Ink System Unit is removed from the Printer Mechanism, the Paper EJ Lock Release Cam may drop off. In such case, correctly install it referring to the figure below. Figure 4-126. Installing the Paper EJ Lock Release Cam Paper EJ Transmission Lock Lever Ink System Unit Paper EJ Lock Release Cam Place the Paper EJ Lock Release Cam on the rear side of the Paper EJ Transmission Lock Lever. Figure 4-127. Reinstalling the Ink System Unit (1) Align the positioning hole on the Main Frame with the guide pin on the Ink System Unit. Figure 4-128. Reinstalling the Ink System Unit (2) Paper EJ Lock Release Cam Paper EJ Transmission Paper EJ Transmission Lock Lever Positioning hole Guide pin

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 119 Confidential 4.4.14 Front Paper Guide / Paper EJ Roller / Front Paper Guide Pad Tray1.Remove the Paper EJ Frame Assy / Front Cover / CDR Tray Base. (p.112)2. Release the Carriage Lock, and move the Carriage Unit to the center. (Refer to 4.1.6 Locking/Unlocking the Carriage and Opening/Closing the CDR Tray Base (p.73)) 3. Remove the EJ Grounding Spring from the Main Frame with tweezers. Figure 4-129. Removing the EJ Grounding Spring4. Remove the Spacer from the EJ Roller Shaft. 5. Remove the guide pins on Left Bushing 8 from the Main Frame using tweezers, and turn Left Bushing 8 toward you to align with the notches on the Main Frame. Figure 4-131. Removing the Spacer and Rotating the Left Bushing 8 6. Slide the Front Paper EJ Roller to the left, and remove the Left Bushing 8 from the Main Frame. Figure 4-132. Removing the Left Bushing 8 Referring to Figure 4-130, correctly install the EJ Grounding Spring. Figure 4-130. Reinstalling the EJ Grounding Spring EJ Grounding Spring Insert the spacer into the groove on the Front Paper EJ Roller. Guide pin Spacer Left Bushing 8 Notch Groove Front Paper EJ Roller

EPSON Stylus Photo R1900/R2880/R2000Revision EDisassembly And Assembly Disassembling the Printer Mechanism 120 Confidential 7. Return the Carriage Unit to its home position. 8. Remove the C.B.S. M3 x 6 screw that secure the Left Front Frame. 9. Release the tab that secures the Front Paper Guide from the Main Frame and slide the Front Paper Guide to the left, and turn it until the front side faces up to remove the Front Paper Guide together with the Paper EJ Roller. Figure 4-133. Removing the Front Paper Guide and Paper EJ Rollers10. Pull out the Shaft of the Left Front Frame from the bushing of the Front Paper Guide and remove the Left Front Frame. Figure 4-134. Removing the Front Paper Guide/Paper EJ Rollers (2) 11. Remove the Front Paper Guide Pad Tray in the direction of the arrow. Figure 4-135. Removing the Front Paper Guide Pad Tray Tab Paper EJ Rollers (Front side) Front Paper Guide Paper EJ Rollers (Back side) 2) C.B.S. M3x6 Left Front Frame Left Front Frame Shaft BushingFront Paper Guide Front Paper Guide Pad Tray Tabs and holes