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Epson R2000 Service Manual

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    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Product Description Interface 21
    Confidential1.3  InterfaceThis printer has two USB device ports on the rear side to connect the printer with 
    computers or the like, and one USB host port on the front side to connect an external 
    device such as a DSC (digital still camera) with the printer. The table below describes 
    the specifications of each USB port.Note * : External devices that can be connected to the USB device port are:
    DSC compliant with the USB Direct Print Protocol specification Rev 1.0
    DSC compliant with the CIPA DC-001-2003 (PictBridge) specifications
    1.4  General Specifications1.4.1  Electrical SpecificationsPrimary power inputNote : If the printer is not operated for more than three minutes, the printer shifts into the 
    standby mode and reduces the current to the motors to save power.
    Table 1-11.  USB Interface Specifications
    Item
    USB Device port
    USB Host port*
    Compatible standards• Universal Serial Bus 
    Specifications Revision 2.0
    • Universal Serial Bus Device 
    Class Definition for Printing 
    Devices Version 1.1• Universal Serial Bus 
    Specifications Revision 2.0
    Transfer rate 480 Mbps (High Speed)
    Data format NRZI
    Compatible connector USB Series B USB Series A
    Max. cable length 2 [m] or less 1.8 [m] or less
    Table 1-12.  Device ID
    Prod-
    uct
    When IEEE 1284.4 is Enabled
    When IEEE 1284.4 is Disabled
    Stylus Photo R1900
    @EJLID
    MFG:EPSON;
    CMD:ESCPL2,BDC,D4,D4PX,ESCPR1;
    MDL:Stylus[SP]Photo[SP]R1900;
    CLS:PRINTER;
    DES:EPSON[SP]Stylus[SP]Photo [SP]R1900;@EJLID
    MFG:EPSON;
    CMD:ESCPL2,BDC;
    MDL:Stylus[SP]Photo[SP]R1900;
    CLS:PRINTER;
    DES:EPSON[SP]Stylus[SP]Photo [SP]R1900;
    Stylus Photo R2880
    @EJLID
    MFG:EPSON;
    CMD:ESCPL2,BDC,D4,D4PX,ESCPR1;
    MDL:Stylus[SP]Photo[SP]R2880;
    CLS:PRINTER;
    DES:EPSON[SP]Stylus[SP]Photo [SP]R2880;
    @EJLID
    MFG:EPSON;
    CMD:ESCPL2,BDC;
    MDL:Stylus[SP]Photo[SP]R2880;
    CLS:PRINTER;
    DES:EPSON[SP]Stylus[SP]Photo [SP]R2880;
    Table 1-13.  Primary Power Specifications
    Item
    Stylus Photo R1900
    Stylus Photo R2880
    100-120V 
    220-240V 
    100-120V 
    220-240V 
    Rated power supply voltage
    100 to 120 VAC 220 to 240 VAC 100 to 120 VAC 220 to 240 VAC
    Input voltage range 90 to 132 VAC
    198 to 264 VAC 90 to 132 VAC 198 to 264 VAC
    Rated current
    0.6 A
    (max. 1.0 A)0.3 A
    (max. 0.5 A)0.5 A
    (max. 1.0 A)0.3 A
    (max. 0.5 A)
    Rated frequency 50 to 60 Hz
    50 to 60 Hz
    Input frequency range 49.5 to 60.5 Hz
    49.5 to 60.5 Hz
    Insulation resistance AC1000Vrms (for one minute)
    AC1000Vrms (for one minute)
    Energy conservation International Energy Star Program compliant
    Power 
    consumption
    Printing 
    Approx. 20 W Approx. 20 W
    Approx. 20 W Approx. 21 W
    Sleep mode
    Approx. 3.1 W Approx. 4.0 W
    Approx. 4.0 W Approx. 4.0 W
    Standby mode 
    (power-off)
    Approx. 0.2 W Approx. 0.5 W
    Approx. 0.2 W Approx. 0.4 W 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Product Description General Specifications 22
    Confidential1.4.2  Environmental ConditionsNote *1 : The combined Temperature and Humidity conditions must be within the blue-shaded 
    range in Figure 1-3.
    *2 : No condensation
    *3 : Non-operating with unpacked.
    *4 : Must be less than 1 month under 40°C.
    Figure 1-3.  Temperature/Humidity Range
    1.4.3  DurabilityTotal print life: Black 16,000 pages (A4, 3.5% duty),
    Color 10,000 pages (A4, 5% duty),
    or five years which ever comes first
    Printhead: Six billions shots (per nozzle) or five years which ever comes
    first1.4.4  Acoustic Noise
    T.B.D. dB (when printing from PC, on Premium Glossy Photo Paper, in highest 
    quality)
    1.4.5  Safety Approvals (Safety standards/EMI)USA UL60950-1 
    FCC Part15 Subpart B Class B
    Canada CAN/CSA-C22.2 No.60950-1 
    CAN/CSA-CEI/IEC CISPR 22 Class B
    Mexico NOM-019-SCFI-1998
    Taiwan CNS13438 Class B 
    CNS14336
    EU EN60950-1 
    EN55022 Class B
    EN61000-3-2, EN61000-3-3 
    EN55024
    Germany EN60950-1
    Russia GOST-R (IEC60950-1, CISPR 22)
    Singapore IEC60950-1
    Korea K60950-1
    KN22 Class B
    KN61000-4-2/-3/-4/-5/-6/-11
    China GB4943 
    GB9254 Class B, GB17625.1
    Argentina IEC60950-1
    Australia AS/NZS CISPR22 Class B
    Hong Kong IEC60950-1 Table 1-14.  Environmental Conditions
    Condition
    Temperature
    *1
    Humidity
    *1,2
    Shock
    Vibration
    Operating10 to 35°C
    (50 to 95°F)20
     to 80%1G
    (1 msec or less)
    0.15G, 
    10 to 55Hz
    Storage*
    3 
    (unpacked)-20
     to 40°C*
    4
    (-4°F to 104°F)5
     to 85%2G
    (2 msec or less)
    0.50G, 
    10 to 55Hz
    
    When returning the repaired printer to the customer, make sure 
    the Printhead is covered with the cap and the ink cartridge is 
    installed.
    
    If the Printhead is not covered with the cap when the printer is off, 
    turn on the printer with the ink cartridge installed, make sure the 
    Printhead is covered with the cap, and then turn the printer off.
    10/5027/80
    30/86 35/95 40/104 20/68
    Temperature (°C/°F)
    20 30 40 50 90
    80
    70
    60
    Humidity (%) 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Product Description Operation Buttons & Indicators (LEDs) 23
    Confidential1.5  Operation Buttons & Indicators (LEDs)1.5.1  Operation ButtonsThe printer has the following four operation buttons.1.5.2  Indicators (LEDs)Eleven indicators (LEDs) are provided to indicate settings or printer status.Note *1 : The Ink LED and Paper LED stay OFF when printing from PC.
    *2 : See Table 1-18 Indicators (LEDs) Function for the LED status at error occurrence.
    Figure 1-4.  Buttons & LEDs Table 1-15.  Operation Buttons
    Button
    Function
    Power Turns the power ON/OFF.
    Paper Feeds or ejects paper.
    Ink Runs a sequence of ink cartridge replacement or cleaning.
    Roll PaperPrints the cutting line on the roll paper or feeds the paper 
    backwards out of the printer.
    Table 1-16.  Indicators (LEDs)
    LED
    Function
    Power LED (green)Lights at power-on.
    Flashes during some sequence is in progress.
    Flashes at high speed during power-OFF sequence.
    Ink LED (orange)*
    1
    Lights or flashes when an ink-related error occurs.*
    2
    Paper LED (orange)*
    1
    Lights or flashes when an paper- or CDR-related error occurs.*
    2
    Cartridge LED (red) x 8 Indicates an ink-related error of each ink cartridge.*
    2
    Power Button Paper Button
    Ink Button Power LED Ink LEDPaper LED
    Roll Paper Button 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Product Description Operation Buttons & Indicators (LEDs) 24
    Confidential1.5.3  Operation Buttons & LEDs FunctionsDetailed information on the buttons and LEDs functions are listed below.
    Note 1: The paper cannot be fed or ejected if the CDR Tray Base is open.
    2: Stylus Photo R2880 only.
    3: The nozzle check pattern printed by the printer is shown in Figure 1-5 and Figure 1-6.
    Table 1-17.  Operation Button Functions
    Button
    Printer 
    Status
    Function
    PowerOff • Turns the power on.
    On • Turns the power off.
    Ink On• Runs a sequence of ink cartridge replacement. The 
    carriage moves to set the ink cartridge to the position 
    for replacement.
    • When an ink cartridge has been set in the ink replacement 
    position, moves the carriage to the home position.
    PaperOn• Feeds or ejects paper.*
    1
    • Recovers from a multi-feed error and feeds paper to 
    restart the print job.
    • Feeds paper when paper is loaded after a no-paper 
    error occurs.
    • Ejects a jammed paper when a paper jam error occurs.
    • Cancels the print job during printing.
    • Runs a sequence of ink cartridge replacement when 
    an ink-out, or ink color error*
    2 occurs. The carriage 
    moves to set the ink cartridge to the position for 
    replacement.
    • When an ink cartridge has been set in the ink replacement 
    position, moves the carriage to the home position.
    During CDR 
    printing• Recovers from a paper jam error.
    • Cancels the print job during printing.
    Ink
    (when held for three 
    seconds or longer)On• Runs a head cleaning.
    • Runs a sequence of ink cartridge replacement when 
    ink level low, ink out, no ink cartridge, or ink color 
    error*
    2 has occurred.
    Roll Paper On• Feeds the roll paper to the cutting position and prints 
    a cutting line.
    • Returns the cutting position.
    • When an ink cartridge has been set in the ink 
    replacement position, moves the carriage to the home 
    position.
    Roll Paper
    (when held for three 
    seconds or longer)On• Ejects the paper backwards out of the printer.
    • When an ink cartridge has been set in the ink 
    replacement position, moves the carriage to the home 
    position.
    Power + Ink *
    2
    (combination)At power on• Turns the power on in rub reduction mode when 
    connected to DSC (digital still camera).
    Power + Ink *
    2
    (combination)
    (Hold down the Ink 
    button for 7 sec or 
    longer)On• Forcefully turns the power off.
    Power + Paper *
    1
    (combination)At power on• Prints a nozzle check pattern*
    2 when not connected to 
    the PC.*
    3
    Table 1-17.  Operation Button Functions
    Button
    Printer 
    Status
    Function 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Product Description Operation Buttons & Indicators (LEDs) 25
    Confidential
    Figure 1-5.  Nozzle Check Pattern (Stylus Photo R1900)Figure 1-6.  Nozzle Check Pattern (Stylus Photo R2880)
    ç1ç
    1
    2 
    2ç
    359
    ç
    360
    ç359ç360
    1
    1ç
    2
    359
    360359ç
    Note : The numbers shown in the figure are nozzle numbers. The numbers and color names 
    are not printed on an actual nozzle check pattern.
    720 dpi VSD1
    32 dots0.141 mm (1/180 inch) Yellow Magenta Matte Black Red Photo BlackCyan Orange
    1
    1
    1 
    1
    
    
    
    1
    1
    1
      180
    180180180
    180
    180 1801
     
    180
    720 dpi VSD2
    32 dots
    0.141 mm (1/180 inch)
    Note : The numbers shown in the figure are nozzle numbers. The numbers and color names 
    are not printed on an actual nozzle check pattern.
    Light Light
    BlackLight 
    MagentaLight 
    BlackBlack Magenta
    Yellow Light 
    CyanCyan 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Product Description Operation Buttons & Indicators (LEDs) 26
    ConfidentialNote *1 : When two or more errors occur at the same time, the one with higher priority will be indicated.
    *2 : The cartridge LED corresponding to each ink cartridge lights.
    *3 : The all LEDs light for 0.2 seconds when a reset request is received.
    *4 : Stylus Photo R2880 only.
    Note : --: No change
    Flash: Repeats turning On and Off every 1.25 seconds.
    Flash 2:  Repeats On for 0.5 seconds, Off for 0.5 seconds, 
    On for 0.5 seconds, and Off for 1.0 second.
    Flash 3: Repeats Off for 0.5 seconds, On for 0.5 seconds, 
    Off for 0.5 seconds, and On for 1.0 second.
    Flash 4: Repeats On for 2.0 seconds and Off for 0.5 seconds.
    Flash at high speed:  Repeats turning On and Off every 0.5 seconds.
    Flashes alternately 1: Same as the “Flash”
    Flashes alternately 2: Repeats turning Off and On every 1.25 seconds.
    Table 1-18.  Indicators (LEDs) Function 
    Printer Status
    Indicators (LEDs)
    Pri-
    ority*
    1
    Power
    Paper
    Ink
    Power OFFFlashes at 
    high speedOFF OFF 1
    Fatal error OFFFlashes at 
    high speedFlashes at 
    high speed2
    Maintenance request OFFFlashes 
    alternately 1Flashes 
    alternately 23
    CDR guide error -- Flashes 2Flashes at 
    high speed4
    Paper path error -- Flashes --
    5 Paper (CDR) jam -- Flashes --
    Cover open error -- Flashes --
    Multi-feed error -- ON --
    6
    No paper error -- ON --
    Ink cartridge replacement is in progress Flashes -- -- 7
    Ink sequence is in progress Flashes -- -- 8
    CSIC error -- -- ON*
    2
    9
    No ink cartridge error or ink-out error -- -- ON*
    2
    Ink Color error*
    4
    -- --
    Flashes at 
    high speed*
    2
    10
    Data processing/Printing from camera Flashes -- --
    11 Connected to non-supported external 
    device-- Flashes 2 Flashes 3
    Connected to USB hub-- Flashes 4 Flashes
    Ink level low -- -- Flashes*
    2
    12
    Connected to camera
    (with rubbing reduction)Flashes 4 -- --
    13 Connected to camera
    (without rubbing reduction)Flashes 2 -- --
    Power ON Flashes -- --
    Reset request*
    3
    ON ON ON -- 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Product Description Operation Buttons & Indicators (LEDs) 27
    Confidential1.5.4  Errors & Remedies
    Note : For more information on the remedies, see  3.1.1 Troubleshooting according to 
    Error Messages  (p.34).
    Note *1 : When the CDR Tray Base is opened, close the CDR Tray Base and press the Paper 
    button.
    *2 : When the CDR tray has been inserted, remove the CDR tray and press the Ink button.
    *3 : Stylus Photo R2880 only.
    Table 1-19.  Errors & Remedies
    Error
    Error
    Remedies
    Fatal error A mechanical error has occurred. Turn the power Off and back it On.
    Maintenance 
    requestWaste ink pads need to be 
    replaced.Replace the waste ink pads and reset 
    the counter.
    CDR guide error• The CDR Tray Base was open 
    when receiving or printing a 
    ASF print job.Close the CDR Tray Base.
    • The CDR Tray Base was 
    closed when receiving or 
    printing a CDR print job.Open the CDR Tray Base.
    Paper jamA paper jam has occurred.
    Remove the jammed paper and press 
    the Paper button.*
    1
    
    Remove the jammed CDR tray and 
    press the Paper button.
    No paperFailed to feed paper. Load paper correctly and press the 
    Paper button.*
    1
    Multi-feedMultiple sheets of paper were fed 
    at the same time.Press the Paper button to eject the 
    multiple sheets.*
    1
    Ink-out The cartridge has run out of ink.
    Replace the cartridge with a new one.*
    2
    No ink cartridge Ink cartridge(s) was not detected.
    Replace the cartridge with a new one.*
    2
    Wrong ink 
    cartridgeIncorrect ink cartridge(s) was 
    detected.Replace the cartridge with the correct 
    one.*
    2
    Paper path errorThe paper was loaded in a 
    different way from the specified 
    one.Eject the fed paper and press the Paper 
    button after loading paper in the 
    specified way.
    Cover open errorPrinting was executed with the 
    Printer Cover open.Close the Printer Cover.
    Ink Color error*
    3
    The black ink cartridge was 
    replaced during printing.Replace the cartridge with the one 
    used before the error.
    Cleaning after black ink 
    replacement cannot be 
    performed.Replace the black ink cartridge with 
    the one used before the error, or the 
    one that has sufficient amount of ink. 
    						
    							Confidential
    CHAPTER
    2
    OPERATING PRINCIPLES 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Operating Principles Overview 29
    Confidential2.1  OverviewThis chapter explains the operating principles of the mechanical sections and electrical 
    circuits in this product. The main components of this product are as follows.
    Control circuit board : C698 MAIN
    Power supply circuit board : C698 PSB/PSE
    Control panel board : C698 PNL
    LED board : C698 PNL-B2.2  Printer MechanismLike the conventional model, this product uses DC motors and stepping motors as 
    power sources. The following table describes the motor types and their applications.The basic mechanism is almost same as the Stylus Photo R1800.
    The schematic diagram below shows the printer mechanism.
    Figure 2-1. Printer Mechanism Outline Table 2-1. MotorsMotor Name
    Type
    Applications/Functions
    CR MotorDC motor with 
    brushesUsed for carriage driving. Makes little noise during 
    driving. The CR linear scale and CR encoder sensor 
    are used to control the motor.
    PF MotorDC motor with 
    brushesDrives the Paper loading rollers at the time of fixed-
    value paper loading or paper feed/eject operation. To 
    grasp the paper feed pitch, the precision gear surface 
    is fitted with the PF scale and the PF encoder sensor 
    is used to control the motor.
    APG MotorDC motor with 
    brushesDrives the Carriage Unit at the time of PG setting. 
    The two APG Sensors are driven vertically to control 
    the motor.
    ASF Motor4-phase, 48-pole 
    PM type stepping 
    motorDrives the paper feed operation of the ASF. Since 
    this is a stepping motor, any scales or photo sensors 
    to know the driving conditions are not required.
    Pump Motor4-phase, 48-pole 
    PM type stepping 
    motorDrives the pump, wiper, etc. of the Ink System. Since 
    this is a stepping motor, any scales or photo sensors 
    to know the driving conditions are not required.
    Rear Paper 
    Eject RollerFront Paper 
    Eject RollerInk Mark 
    SensorPW SensorCR ScalePF Roller
    PF Encoder 
    Sensor
    PF Scale
    PF Motor
    Carriage 
    UnitInk System 
    UnitPump MotorCD-R Sensor
    Carriage
    Shaft
    APG SensorsAPG MotorAPF SensorTiming BeltCR Encoder 
    SensorLD RollerRetard
    RollerPE SensorASF MotorCR Motor
    PF RollerCover Open 
    Sensor 
    						
    							EPSON Stylus Photo R1900/R2880/R2000Revision E
    Operating Principles Printhead Specifications 30
    Confidential2.3  Printhead SpecificationsThe Printhead of this product is a F-Mach head.
    The following shows the arrangement of the nozzles and the color arrangement of each nozzle line when viewed the Print Head from behind.
    Stylus Photo R1900
    Figure 2-2. Nozzle Arrangement (Stylus Photo R1900)Stylus Photo R2880
    Figure 2-3. Nozzle Arrangement (Stylus Photo R2880)
    Table 2-2. Nozzle Lines and the Corresponding Ink Color (Stylus Photo R1900)
    Line
    Ink
    AYellow
    B
    Magenta
    CMatte Black
    D
    Red
    E Orange
    F
    Photo Black
    G Gloss Optimizer
    H
    Cyan
    31.89mm
    41.66mm
    Carriage moving directionPaper feeding 
    direction
    0.071mm
    (1/360inch)0.141mm
    (1/180inch) Line A
    Line B 7.620mm
    (216/720inch)
    2.258mm
    (64/720inch)2.258mm
    (64/720inch)2.258mm
    (64/720inch)2.258mm
    (64/720inch) 7.620mm
    (216/720inch)7.620mm
    (216/720inch)
    Line C
    Line DLine E
    Line FLine G
    Line H
    Table 2-3. Nozzle Lines and the Corresponding Ink Color (Stylus Photo R2880)
    Line
    Ink
    A Light Light Black
    B
    Vivid Light Magenta
    C Light Cyan
    D
    Light Black
    E Matte Black/Photo Black
    F
    Cyan
    G Vivid Magenta
    H
    Yellow
    31.89mm
    41.66mm
    Carriage moving directionPaper feeding 
    direction
    0.071mm
    (1/360inch)0.141mm
    (1/180inch) Line A
    Line B 7.620mm
    (216/720inch)
    2.258mm
    (64/720inch)2.258mm
    (64/720inch)2.258mm
    (64/720inch)2.258mm
    (64/720inch) 7.620mm
    (216/720inch)7.620mm
    (216/720inch)
    Line C
    Line DLine E
    Line FLine G
    Line H 
    						
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