Epson R2000 Service Manual
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EPSON Stylus Photo R1900/R2880/R2000Revision E Product Description Interface 21 Confidential1.3 InterfaceThis printer has two USB device ports on the rear side to connect the printer with computers or the like, and one USB host port on the front side to connect an external device such as a DSC (digital still camera) with the printer. The table below describes the specifications of each USB port.Note * : External devices that can be connected to the USB device port are: DSC compliant with the USB Direct Print Protocol specification Rev 1.0 DSC compliant with the CIPA DC-001-2003 (PictBridge) specifications 1.4 General Specifications1.4.1 Electrical SpecificationsPrimary power inputNote : If the printer is not operated for more than three minutes, the printer shifts into the standby mode and reduces the current to the motors to save power. Table 1-11. USB Interface Specifications Item USB Device port USB Host port* Compatible standards• Universal Serial Bus Specifications Revision 2.0 • Universal Serial Bus Device Class Definition for Printing Devices Version 1.1• Universal Serial Bus Specifications Revision 2.0 Transfer rate 480 Mbps (High Speed) Data format NRZI Compatible connector USB Series B USB Series A Max. cable length 2 [m] or less 1.8 [m] or less Table 1-12. Device ID Prod- uct When IEEE 1284.4 is Enabled When IEEE 1284.4 is Disabled Stylus Photo R1900 @EJLID MFG:EPSON; CMD:ESCPL2,BDC,D4,D4PX,ESCPR1; MDL:Stylus[SP]Photo[SP]R1900; CLS:PRINTER; DES:EPSON[SP]Stylus[SP]Photo [SP]R1900;@EJLID MFG:EPSON; CMD:ESCPL2,BDC; MDL:Stylus[SP]Photo[SP]R1900; CLS:PRINTER; DES:EPSON[SP]Stylus[SP]Photo [SP]R1900; Stylus Photo R2880 @EJLID MFG:EPSON; CMD:ESCPL2,BDC,D4,D4PX,ESCPR1; MDL:Stylus[SP]Photo[SP]R2880; CLS:PRINTER; DES:EPSON[SP]Stylus[SP]Photo [SP]R2880; @EJLID MFG:EPSON; CMD:ESCPL2,BDC; MDL:Stylus[SP]Photo[SP]R2880; CLS:PRINTER; DES:EPSON[SP]Stylus[SP]Photo [SP]R2880; Table 1-13. Primary Power Specifications Item Stylus Photo R1900 Stylus Photo R2880 100-120V 220-240V 100-120V 220-240V Rated power supply voltage 100 to 120 VAC 220 to 240 VAC 100 to 120 VAC 220 to 240 VAC Input voltage range 90 to 132 VAC 198 to 264 VAC 90 to 132 VAC 198 to 264 VAC Rated current 0.6 A (max. 1.0 A)0.3 A (max. 0.5 A)0.5 A (max. 1.0 A)0.3 A (max. 0.5 A) Rated frequency 50 to 60 Hz 50 to 60 Hz Input frequency range 49.5 to 60.5 Hz 49.5 to 60.5 Hz Insulation resistance AC1000Vrms (for one minute) AC1000Vrms (for one minute) Energy conservation International Energy Star Program compliant Power consumption Printing Approx. 20 W Approx. 20 W Approx. 20 W Approx. 21 W Sleep mode Approx. 3.1 W Approx. 4.0 W Approx. 4.0 W Approx. 4.0 W Standby mode (power-off) Approx. 0.2 W Approx. 0.5 W Approx. 0.2 W Approx. 0.4 W
EPSON Stylus Photo R1900/R2880/R2000Revision E Product Description General Specifications 22 Confidential1.4.2 Environmental ConditionsNote *1 : The combined Temperature and Humidity conditions must be within the blue-shaded range in Figure 1-3. *2 : No condensation *3 : Non-operating with unpacked. *4 : Must be less than 1 month under 40°C. Figure 1-3. Temperature/Humidity Range 1.4.3 DurabilityTotal print life: Black 16,000 pages (A4, 3.5% duty), Color 10,000 pages (A4, 5% duty), or five years which ever comes first Printhead: Six billions shots (per nozzle) or five years which ever comes first1.4.4 Acoustic Noise T.B.D. dB (when printing from PC, on Premium Glossy Photo Paper, in highest quality) 1.4.5 Safety Approvals (Safety standards/EMI)USA UL60950-1 FCC Part15 Subpart B Class B Canada CAN/CSA-C22.2 No.60950-1 CAN/CSA-CEI/IEC CISPR 22 Class B Mexico NOM-019-SCFI-1998 Taiwan CNS13438 Class B CNS14336 EU EN60950-1 EN55022 Class B EN61000-3-2, EN61000-3-3 EN55024 Germany EN60950-1 Russia GOST-R (IEC60950-1, CISPR 22) Singapore IEC60950-1 Korea K60950-1 KN22 Class B KN61000-4-2/-3/-4/-5/-6/-11 China GB4943 GB9254 Class B, GB17625.1 Argentina IEC60950-1 Australia AS/NZS CISPR22 Class B Hong Kong IEC60950-1 Table 1-14. Environmental Conditions Condition Temperature *1 Humidity *1,2 Shock Vibration Operating10 to 35°C (50 to 95°F)20 to 80%1G (1 msec or less) 0.15G, 10 to 55Hz Storage* 3 (unpacked)-20 to 40°C* 4 (-4°F to 104°F)5 to 85%2G (2 msec or less) 0.50G, 10 to 55Hz When returning the repaired printer to the customer, make sure the Printhead is covered with the cap and the ink cartridge is installed. If the Printhead is not covered with the cap when the printer is off, turn on the printer with the ink cartridge installed, make sure the Printhead is covered with the cap, and then turn the printer off. 10/5027/80 30/86 35/95 40/104 20/68 Temperature (°C/°F) 20 30 40 50 90 80 70 60 Humidity (%)
EPSON Stylus Photo R1900/R2880/R2000Revision E Product Description Operation Buttons & Indicators (LEDs) 23 Confidential1.5 Operation Buttons & Indicators (LEDs)1.5.1 Operation ButtonsThe printer has the following four operation buttons.1.5.2 Indicators (LEDs)Eleven indicators (LEDs) are provided to indicate settings or printer status.Note *1 : The Ink LED and Paper LED stay OFF when printing from PC. *2 : See Table 1-18 Indicators (LEDs) Function for the LED status at error occurrence. Figure 1-4. Buttons & LEDs Table 1-15. Operation Buttons Button Function Power Turns the power ON/OFF. Paper Feeds or ejects paper. Ink Runs a sequence of ink cartridge replacement or cleaning. Roll PaperPrints the cutting line on the roll paper or feeds the paper backwards out of the printer. Table 1-16. Indicators (LEDs) LED Function Power LED (green)Lights at power-on. Flashes during some sequence is in progress. Flashes at high speed during power-OFF sequence. Ink LED (orange)* 1 Lights or flashes when an ink-related error occurs.* 2 Paper LED (orange)* 1 Lights or flashes when an paper- or CDR-related error occurs.* 2 Cartridge LED (red) x 8 Indicates an ink-related error of each ink cartridge.* 2 Power Button Paper Button Ink Button Power LED Ink LEDPaper LED Roll Paper Button
EPSON Stylus Photo R1900/R2880/R2000Revision E Product Description Operation Buttons & Indicators (LEDs) 24 Confidential1.5.3 Operation Buttons & LEDs FunctionsDetailed information on the buttons and LEDs functions are listed below. Note 1: The paper cannot be fed or ejected if the CDR Tray Base is open. 2: Stylus Photo R2880 only. 3: The nozzle check pattern printed by the printer is shown in Figure 1-5 and Figure 1-6. Table 1-17. Operation Button Functions Button Printer Status Function PowerOff • Turns the power on. On • Turns the power off. Ink On• Runs a sequence of ink cartridge replacement. The carriage moves to set the ink cartridge to the position for replacement. • When an ink cartridge has been set in the ink replacement position, moves the carriage to the home position. PaperOn• Feeds or ejects paper.* 1 • Recovers from a multi-feed error and feeds paper to restart the print job. • Feeds paper when paper is loaded after a no-paper error occurs. • Ejects a jammed paper when a paper jam error occurs. • Cancels the print job during printing. • Runs a sequence of ink cartridge replacement when an ink-out, or ink color error* 2 occurs. The carriage moves to set the ink cartridge to the position for replacement. • When an ink cartridge has been set in the ink replacement position, moves the carriage to the home position. During CDR printing• Recovers from a paper jam error. • Cancels the print job during printing. Ink (when held for three seconds or longer)On• Runs a head cleaning. • Runs a sequence of ink cartridge replacement when ink level low, ink out, no ink cartridge, or ink color error* 2 has occurred. Roll Paper On• Feeds the roll paper to the cutting position and prints a cutting line. • Returns the cutting position. • When an ink cartridge has been set in the ink replacement position, moves the carriage to the home position. Roll Paper (when held for three seconds or longer)On• Ejects the paper backwards out of the printer. • When an ink cartridge has been set in the ink replacement position, moves the carriage to the home position. Power + Ink * 2 (combination)At power on• Turns the power on in rub reduction mode when connected to DSC (digital still camera). Power + Ink * 2 (combination) (Hold down the Ink button for 7 sec or longer)On• Forcefully turns the power off. Power + Paper * 1 (combination)At power on• Prints a nozzle check pattern* 2 when not connected to the PC.* 3 Table 1-17. Operation Button Functions Button Printer Status Function
EPSON Stylus Photo R1900/R2880/R2000Revision E Product Description Operation Buttons & Indicators (LEDs) 25 Confidential Figure 1-5. Nozzle Check Pattern (Stylus Photo R1900)Figure 1-6. Nozzle Check Pattern (Stylus Photo R2880) ç1ç 1 2 2ç 359 ç 360 ç359ç360 1 1ç 2 359 360359ç Note : The numbers shown in the figure are nozzle numbers. The numbers and color names are not printed on an actual nozzle check pattern. 720 dpi VSD1 32 dots0.141 mm (1/180 inch) Yellow Magenta Matte Black Red Photo BlackCyan Orange 1 1 1 1 1 1 1 180 180180180 180 180 1801 180 720 dpi VSD2 32 dots 0.141 mm (1/180 inch) Note : The numbers shown in the figure are nozzle numbers. The numbers and color names are not printed on an actual nozzle check pattern. Light Light BlackLight MagentaLight BlackBlack Magenta Yellow Light CyanCyan
EPSON Stylus Photo R1900/R2880/R2000Revision E Product Description Operation Buttons & Indicators (LEDs) 26 ConfidentialNote *1 : When two or more errors occur at the same time, the one with higher priority will be indicated. *2 : The cartridge LED corresponding to each ink cartridge lights. *3 : The all LEDs light for 0.2 seconds when a reset request is received. *4 : Stylus Photo R2880 only. Note : --: No change Flash: Repeats turning On and Off every 1.25 seconds. Flash 2: Repeats On for 0.5 seconds, Off for 0.5 seconds, On for 0.5 seconds, and Off for 1.0 second. Flash 3: Repeats Off for 0.5 seconds, On for 0.5 seconds, Off for 0.5 seconds, and On for 1.0 second. Flash 4: Repeats On for 2.0 seconds and Off for 0.5 seconds. Flash at high speed: Repeats turning On and Off every 0.5 seconds. Flashes alternately 1: Same as the “Flash” Flashes alternately 2: Repeats turning Off and On every 1.25 seconds. Table 1-18. Indicators (LEDs) Function Printer Status Indicators (LEDs) Pri- ority* 1 Power Paper Ink Power OFFFlashes at high speedOFF OFF 1 Fatal error OFFFlashes at high speedFlashes at high speed2 Maintenance request OFFFlashes alternately 1Flashes alternately 23 CDR guide error -- Flashes 2Flashes at high speed4 Paper path error -- Flashes -- 5 Paper (CDR) jam -- Flashes -- Cover open error -- Flashes -- Multi-feed error -- ON -- 6 No paper error -- ON -- Ink cartridge replacement is in progress Flashes -- -- 7 Ink sequence is in progress Flashes -- -- 8 CSIC error -- -- ON* 2 9 No ink cartridge error or ink-out error -- -- ON* 2 Ink Color error* 4 -- -- Flashes at high speed* 2 10 Data processing/Printing from camera Flashes -- -- 11 Connected to non-supported external device-- Flashes 2 Flashes 3 Connected to USB hub-- Flashes 4 Flashes Ink level low -- -- Flashes* 2 12 Connected to camera (with rubbing reduction)Flashes 4 -- -- 13 Connected to camera (without rubbing reduction)Flashes 2 -- -- Power ON Flashes -- -- Reset request* 3 ON ON ON --
EPSON Stylus Photo R1900/R2880/R2000Revision E Product Description Operation Buttons & Indicators (LEDs) 27 Confidential1.5.4 Errors & Remedies Note : For more information on the remedies, see 3.1.1 Troubleshooting according to Error Messages (p.34). Note *1 : When the CDR Tray Base is opened, close the CDR Tray Base and press the Paper button. *2 : When the CDR tray has been inserted, remove the CDR tray and press the Ink button. *3 : Stylus Photo R2880 only. Table 1-19. Errors & Remedies Error Error Remedies Fatal error A mechanical error has occurred. Turn the power Off and back it On. Maintenance requestWaste ink pads need to be replaced.Replace the waste ink pads and reset the counter. CDR guide error• The CDR Tray Base was open when receiving or printing a ASF print job.Close the CDR Tray Base. • The CDR Tray Base was closed when receiving or printing a CDR print job.Open the CDR Tray Base. Paper jamA paper jam has occurred. Remove the jammed paper and press the Paper button.* 1 Remove the jammed CDR tray and press the Paper button. No paperFailed to feed paper. Load paper correctly and press the Paper button.* 1 Multi-feedMultiple sheets of paper were fed at the same time.Press the Paper button to eject the multiple sheets.* 1 Ink-out The cartridge has run out of ink. Replace the cartridge with a new one.* 2 No ink cartridge Ink cartridge(s) was not detected. Replace the cartridge with a new one.* 2 Wrong ink cartridgeIncorrect ink cartridge(s) was detected.Replace the cartridge with the correct one.* 2 Paper path errorThe paper was loaded in a different way from the specified one.Eject the fed paper and press the Paper button after loading paper in the specified way. Cover open errorPrinting was executed with the Printer Cover open.Close the Printer Cover. Ink Color error* 3 The black ink cartridge was replaced during printing.Replace the cartridge with the one used before the error. Cleaning after black ink replacement cannot be performed.Replace the black ink cartridge with the one used before the error, or the one that has sufficient amount of ink.
EPSON Stylus Photo R1900/R2880/R2000Revision E Operating Principles Overview 29 Confidential2.1 OverviewThis chapter explains the operating principles of the mechanical sections and electrical circuits in this product. The main components of this product are as follows. Control circuit board : C698 MAIN Power supply circuit board : C698 PSB/PSE Control panel board : C698 PNL LED board : C698 PNL-B2.2 Printer MechanismLike the conventional model, this product uses DC motors and stepping motors as power sources. The following table describes the motor types and their applications.The basic mechanism is almost same as the Stylus Photo R1800. The schematic diagram below shows the printer mechanism. Figure 2-1. Printer Mechanism Outline Table 2-1. MotorsMotor Name Type Applications/Functions CR MotorDC motor with brushesUsed for carriage driving. Makes little noise during driving. The CR linear scale and CR encoder sensor are used to control the motor. PF MotorDC motor with brushesDrives the Paper loading rollers at the time of fixed- value paper loading or paper feed/eject operation. To grasp the paper feed pitch, the precision gear surface is fitted with the PF scale and the PF encoder sensor is used to control the motor. APG MotorDC motor with brushesDrives the Carriage Unit at the time of PG setting. The two APG Sensors are driven vertically to control the motor. ASF Motor4-phase, 48-pole PM type stepping motorDrives the paper feed operation of the ASF. Since this is a stepping motor, any scales or photo sensors to know the driving conditions are not required. Pump Motor4-phase, 48-pole PM type stepping motorDrives the pump, wiper, etc. of the Ink System. Since this is a stepping motor, any scales or photo sensors to know the driving conditions are not required. Rear Paper Eject RollerFront Paper Eject RollerInk Mark SensorPW SensorCR ScalePF Roller PF Encoder Sensor PF Scale PF Motor Carriage UnitInk System UnitPump MotorCD-R Sensor Carriage Shaft APG SensorsAPG MotorAPF SensorTiming BeltCR Encoder SensorLD RollerRetard RollerPE SensorASF MotorCR Motor PF RollerCover Open Sensor
EPSON Stylus Photo R1900/R2880/R2000Revision E Operating Principles Printhead Specifications 30 Confidential2.3 Printhead SpecificationsThe Printhead of this product is a F-Mach head. The following shows the arrangement of the nozzles and the color arrangement of each nozzle line when viewed the Print Head from behind. Stylus Photo R1900 Figure 2-2. Nozzle Arrangement (Stylus Photo R1900)Stylus Photo R2880 Figure 2-3. Nozzle Arrangement (Stylus Photo R2880) Table 2-2. Nozzle Lines and the Corresponding Ink Color (Stylus Photo R1900) Line Ink AYellow B Magenta CMatte Black D Red E Orange F Photo Black G Gloss Optimizer H Cyan 31.89mm 41.66mm Carriage moving directionPaper feeding direction 0.071mm (1/360inch)0.141mm (1/180inch) Line A Line B 7.620mm (216/720inch) 2.258mm (64/720inch)2.258mm (64/720inch)2.258mm (64/720inch)2.258mm (64/720inch) 7.620mm (216/720inch)7.620mm (216/720inch) Line C Line DLine E Line FLine G Line H Table 2-3. Nozzle Lines and the Corresponding Ink Color (Stylus Photo R2880) Line Ink A Light Light Black B Vivid Light Magenta C Light Cyan D Light Black E Matte Black/Photo Black F Cyan G Vivid Magenta H Yellow 31.89mm 41.66mm Carriage moving directionPaper feeding direction 0.071mm (1/360inch)0.141mm (1/180inch) Line A Line B 7.620mm (216/720inch) 2.258mm (64/720inch)2.258mm (64/720inch)2.258mm (64/720inch)2.258mm (64/720inch) 7.620mm (216/720inch)7.620mm (216/720inch) Line C Line DLine E Line FLine G Line H