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Epson R2000 Service Manual

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    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Features181
    Confidential Table 8-14.
    Indicators (LEDs) Function 
    Printer Status
    Indicators (LEDs)
    Pri-
    ority
    *1
    Power
    Paper
    Ink
    NW 
    sheet
    Wi-FI
    Power OFF Flashes at 
    high speedOFF OFF -- --
    1
    Fatal Error OFF Flashes at 
    high speedFlashes at 
    high speed-- --
    2
    Maintenance request OFF Flashes 
    alternately 
    1Flashes 
    alter nately 
    2-- --
    3
    CDR guide error -- Flashes 2 Flashes at 
    high speed-- --
    4
    Paper path error -- Flashes -- -- --
    5 Paper (CDR) jam -- Flashes -- -- --
    Cover open error -- Flashes -- -- --
    Multi-feed error -- ON -- -- --
    6 No paper error -- ON -- -- --
    CDR tray error -- ON -- -- --
    During Ink scrambling sequence Flashes 3 -- -- -- --
    7
    Ink cartridge replacement is in 
    progressFlashes--------
    8
    Ink sequence is in progress Flashes -- -- -- --
    9
    CSIC error -- -- ON *
    2
    -- --
    10
    No ink cartridge or ink-out error -- -- ON *
    2
    -- --
    Ink Color error -- --
    Flashes at 
    high speed 
    *2
    -- --
    11
    Data processing / Printing from 
    cameraFlashes--------
    12*
    3
    Access point setting error     
    (Security key exchange)-- -- -- -- Flashes at 
    high speed
    Access point setting error (General) -- -- -- -- Flashes
    Access point setting error 
    (Registration)-- -- -- -- Flashes
    Access point setting error 
    (PINCODE authentication)-- -- -- -- Flashes
    Success Wireless LAN setting -- -- -- -- ON *
    4
    Cannot set Wireless LAN -- -- -- -- Flashes
    During push-button setting -- -- -- Flashes 
    alternately 
    2Flashes 
    alsternatel
    y1
    During PINCODE setting -- -- -- Flashes 
    simultaneo
    uslyFlashes 
    simultaneo
    usly
    During receiving data Flashes -- -- Flashes --
    Network initialization start         
    (LED ON)-- -- -- ON ON
    Network initialization start         
    (LED OFF)-- -- -- OFF OFF
    State of initialization start -- -- -- Flashes 
    alternately 
    2Flashes 
    alternately 
    1
    Non connection -- -- -- OFF --
    During Wireless LAN connection 
    (having IP)-- -- -- ON --
    During Wired LAN connection 
    (having IP)-- -- -- OFF ON
    Non support device connection -- Flashes2 Flashes3
    13
    non compliant Hub -- Flashes 4 Flashes
    Ink low -- -- Flashes*
    2
    14
    During camera connection            
    (Head rubbing reduction ON)
    Flashes 4 -- --
    15
    During camera connection            
    (Head rubbing reduction OFF)
    Flashes 2 -- --
    During Power ON sequence Flashes -- -- 16
    Table 8-14.
    Indicators (LEDs) Function 
    Printer Status
    Indicators (LEDs)
    Pri-
    ority
    *1
    Power
    Paper
    Ink
    NW 
    sheet
    Wi-FI
    Note *1 : When two or more errors occur at the same time, the one with higher priority will be indicated.
    *2 : The cartridge LED corresponding to each ink cartridge lights.
    *3 : NW sheet LED and Wi-Fi LED dont depend on the priority of other LEDs.
    *4 : After the setting succeeds, LED is turned on for 5 minutes, and turned off.                 
    (Conformed to Display specification of WPS formula)
    Note : -- :                               No change
    Flash:                          Repeats turning On and Off every 1.25 seconds.
    Flash 2:                       Repeats On for 0.5 seconds, Off for 0.5 seconds, 
                                       On for 0.5 seconds, and Off for 1.0 second.
    Flash 3:                       Repeats Off for 0.5 seconds, On for 0.5 seconds, 
                                       Off for 0.5 seconds, and On for 1.0 second.
    Flash 4:                       Repeats On for 2.0 seconds and Off for 0.5 seconds.
    Flash at high speed:    Repeats turning On and Off every 0.5 seconds.
    Flashes alternately 1:  Same as the “Flash”
    Flashes alternately 2:  Repeats turning Off and On every 1.25 seconds. 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Features182
    Confidential Errors & Remedies
    Error
    Contents
    Remedies
    Fatal error A mechanical error has 
    occurred.Turn the power Off and back it On.
    Meintenance request Waste ink pads need to 
    be replaced.Replace the waste ink pads and reset the 
    counter.
    CDR guide error The CDR Tray Base 
    was opened when 
    receiving or printing a 
    ASF print job.Close the CDR Tray Base.
    The CDR Tray Base 
    was closed when 
    receiving or printing a 
    CDR print job.Open the CDR Tray Base.
    Paper jam A paper jam has 
    occurred.
    Remove the jammed paper and press 
    the Paper button.*
    1
    
    Remove the jammed CDR tray and 
    press the Paper button.
    No paper Failed to feed paper Load paper correctly and press the 
    Paper button.*
    1
    Multi-feed Multiple sheets of 
    paper were fed at the 
    same time.Press the Paper button to eject the 
    multiple sheets.*
    1
    Ink-out The cartridge has run 
    out of ink.
    Replace the cartridge with a new one.*
    2
    No ink cartridge Ink cartridge(s) was not 
    detected.
    Replace the cartridge with a new one.*
    2
    Wrong ink cartridge Incorrect ink 
    cartridge(s) was 
    detected.Replace the cartridge with the correct 
    one.*
    2
    Paper path error The paper was loaded 
    in a different way from 
    the specified one.Eject the fed paper and press the Paper 
    button after loading paper in the 
    specified way.
    Cover open error Printing was executed 
    with the Printer Cover 
    open.Close the Printer Cover.
    Ink Color error*
    3
    Cleaning after black ink 
    replacement cannot be 
    performed.Replace the black ink cartridge with the 
    one used before the error, or the one that 
    has sufficient amount of ink.
    Access point setting 
    error (Security key 
    exchange)Error has occurred by 
    exchanging security 
    key to access point.Executes access point setting again.
    Access point setting 
    error (General)Error has occurred 
    during setting Wireless 
    LAN to access point.Executes access point setting again.
    Access point setting 
    error (Registration)Registration error has 
    occurred by registering 
    to access point.Executes access point setting again.
    Access point setting 
    error (PINCODE 
    authentication)Error has occurred by 
    failure of PINCODE 
    authentication during 
    setting Wireless LAN 
    to access point.Executes access point setting again.
    Cannot set Wireless 
    LANWhen sets Wireless 
    LAN, Wired LAN is 
    connected.Disconnects Wired LAN, and executes 
    accesss point setting again.
    Error
    Contents
    Remedies
    Note : For detail of remedy, please refer to Troubleshooting according to Error Messages (p.34).
    Note *1 : When the CDR Tray Base is opened, close the CDR Tray Base and press the Paper button.
    *2 : When the CDR tray has been inserted, remove the CDR tray and press the Ink button. 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Disassembly183
    Confidential8.3  Disassembly8.3.1  SummaryThis section describes changed parts & new parts for Stylus Photo R2000 only. 
    For assembling of other parts, please refer to the information of Stylus Photo 
    R1900/R2880. (4.1.7 Disassembly 
    (p.75)
     ) In addition, the caution points are 
    same as Stylus Photo R1900 / R2880. 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Disassembly184
    Confidential8.3.2  Procedure of DisassemblyThe flowchart below lists the step-by-step disassembly procedures.
    Rear Housing 
    (p.77)
    Start
    Front Decoration 
    Plate Left/Right 
    (p.77)
    Panel Unit 
    (p.186)Paper Support Assy 
    (p.76)
    Decoration Plate 
    Left/Right (p.80)Cover Open Sensor 
    (p.136)
    Upper Housing / 
    Printer Cover (p.81)
    Upper Housing 
    Support Assy (p.83)
    Lower Housing / 
    Printer Mechanism 
    (p.96)Board Assy (Main 
    Board / Power Supply 
    Board) (p.189) High Voltage 
    Module (p.87)LED Board 
    (p.86)APG Assy 
    (p.89)CR Scale 
    (p.90)CR Motor 
    (p.129) PF Encoder 
    (p.132)Printhead / CSIC 
    Assy (p.92)
    Paper EJ Frame 
    Assy / Front Cover 
    / CDR Tray Base 
    (p.112)
    CDR Release 
    Lever Sub Assy 
    (p.114)
    Ink System Unit 
    (p.116)CDR Sensor 
    (p.134) Front Paper Guide / 
    Paper EJ Roller / Front 
    Paper Guide Pad Tray 
    (p.119)
    PF Encoder 
    (p.132)
    Upper Paper Guide 
    Assys (p.127)
    PF Roller Shaft 
    (p.122)Ink Mark Sensor / 
    PW sensor (p.133)CR Encoder 
    (p.132) Carriage Shaft / 
    Carriage Unit (p.98) APG Assy 
    (p.89)
    LED Board 
    (p.86) CR Scale 
    (p.90)
    Upper Paper Guide 
    Assys (p.127) PE Sensor Holder 
    (p.135) FLAG Release 
    Assy (p.126) Release Holder 
    Assy (p.125) PictBridge Holder 
    Assy (p.111) ASF Assy 
    (p.106)
    PE Sensor Holder 
    (p.135)ASF Motor 
    (p.131) PF Motor 
    (p.130)Waste Ink Pad / Waste 
    Ink Tube Left/Right 
    (p.110)Front Paper Guide 
    Pad (p.109)Foot (p.111)PictBridge Holder 
    Assy (p.111) Stacker Assy 
    (p.76)
    
    
    
    
    The boxes shown in a dotted-line are not the shortest 
    procedures, but are necessary to proceed to the next step.
    
    Since a prototype was used to illustrate these disassembly 
    and assembly procedures, the appearance of some parts 
    may differ from those on an actual product.
    
    This section describes the parts of red frame only. For 
    other parts, please refer to the procedure of Stylus Photo 
    R1900 / R2880.
    Panel FFC Cover 
    (p.185)
    Wireless LAN Board 
    Assy (p.188)
    Panel FFC Cover 
    (p.185) Front Decoration 
    Plate Left/Right 
    (p.77)
    Panel Unit 
    (p.186) 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Disassembly185
    Confidential Panel FFC Cover
    1. Open the Printer Cover.
    2. Open the Front Cover and the CDR Tray Base
    Figure 8-3. Removing the Panel FFC Cover (1)
    3. Remove the screw (C.B.P 3x10) (x1) of the part for fixing the Panel FFC 
    Cover, and remove the part. 
    Figure 8-4. Removing the Panel FFC Cover (2)
    4. Disengage the hooks (x11) of rear-side of the Panel FFC Cover, and pull 
    out the rib (x1), remove the Panel FFC Cover.
    Figure 8-5. Removing the Panel FFC Cover (3)
    
    Before opening the Front Cover and the CDR Tray Base, unlock 
    the Carriage. (Refer to 4.1.6 Locking/Unlocking the Carriage and 
    Opening/Closing the CDR Tray Base (p73) )
    Printer CoverFront Cover
    CDR Tray Base
    Part for fixing           
    Panel FFC Cover
    C.B.P 3x10
    (6±1kgf.cm)
    □ Hook
    □ Rib 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Disassembly186
    Confidential Panel Unit
    1. Remove the screws (C.B.P 3x10) (x2)that secure the Panel Unit.
    Figure 8-7. Remove the Panel Unit (1)
    2. Disconnect the Panel FFC and CDR Sensor cable from the Panel Board.
    Figure 8-8. Remove the Panel Unit (2)
    Be careful not to get the Panel FFC caught underneath 
    the hooks on the Panel FFC Cover
    Secure the Panel FFC with double-sided tape as follows.
    Panel FFCCDR Sensor 
    CableDouble-sided 
    tape
    Figure 8-6. Panel FFC
    C.B.P 3x10
    (6±1kgf.cm)
    Panel FFC
    CDR Sensor 
    Cable 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Disassembly187
    Confidential Decoration Plate Left/Right
    1. For Decoration Plate Right, Disengage front of the hook (x1) , and lift the 
    Decoration Plate Right while disengaging bottom of the hooks (x2).
    2. In the same way, remove the Decoration Plate Left.
    Figure 8-9. Remove the Decoration Plate Left/Right
    Attach the tabs (x6) to the tab holes (x5) and the positioning 
    hole (x1) from the upper-side of the printer.
    Figure 8-10. Attach the Decoration Plate Left/Right
    □ Tab hole
    □ Positioning hole
    □ Hook 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Disassembly188
    Confidential Upper Housing / Printer Cover
    1. Remove the screws (C.B.P 3x10) (x6) that secure the Upper Housing, and 
    lift the Upper Housing/Printer Cover.
    Figure 8-11.Remove the Upper Housing / Printer Cover
    Wireless LAN Board Assy
    1. Remove the screw (C.B.P 3x8) (x1) that secure the earth cable, and remove 
    the screw (C.B.P 3x8) (x1)  that secure the Wireless LAN Board Assy.
    Figure 8-12. Remove the Wireless LAN Board Assy (1)
    2. Disengage the hook (x1).
    Figure 8-13. Remove the Wireless LAN Board Assy (2)
    Tighten the screws in the order show in 
    Figure 8-11
    .
    C.B.P 3x10
    (6±1kgf.cm)C.B.P 3x10
    (6±1kgf.cm)
    ①
    ②
    ④
    ③
    ⑤
    ⑥
    High Voltage 
    Module Cable
    Wireless LAN 
    Board Cable
    C.B.P 3x8
    (6±1kgf.cm)
    Wireless LAN 
    Board Earth Cable
    PictBridge Holder 
    Earth Cable
    Hook
    Hook Hole 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Disassembly189
    Confidential 3. Disconnect the Wireless LAN Board cable, and remove the Wireless LAN 
    Board Assy.
    Figure 8-14. Remove the Wireless LAN Board Assy (3)
    Board Assy (Main Board / Power Supply Board)
    For disassembling the Board Assy, please refer to 
    4.3.1 Board Assy 
    (Main Board/Power Supply Board) (p84) 
    .
    Describes the Connector Layout of the Main Board to the following.
    Table 8-15. Main Board Connector
    Refer to 
    Figure 8-12
     for routing the cables.
    Dont forget to secure the earth cable of the PictBridge 
    Holder while securing the earth cable of the Wireless 
    LAN Board.
    No.
    Connector
    No.
    Connector
    CN1 PictBridge CN14 Head FFC
    CN4
    Panel Board, CDR Sensor, Cover 
    Open Sensor
    CN22
    CSIC
    CN5 Relay FFC (for sensor) CN25 High Voltage Module
    CN6
    LED Board
    CN115
    CR Motor
    CN9 Ink Mark Sensor, CR Encoder 
    Sensor, PW SensorCN116 PF Motor
    CN11
    Head FFC
    CN117
    Pump Motor
    CN12 Head FFC CN118 APG Motor
    CN13
    Head FFC
    CN119
    ASF Motor
    CN2 Wireless LAN Board --- ---
    Wireless LAN 
    Board Cable
    CN2
    CN1CN116CN118CN5CN6
    CN2
    CN4CN11CN12
    CN25
    CN22CN9CN14CN13CN117CN115CN119 
    						
    							Stylus Photo R1900/R2880/R2000Revision E
    Stylus Photo R2000 Adjustment190
    Confidential8.4  Adjustment8.4.1  SummaryThis section describes new adjustment items & changed adjustment items for 
    Stylus Photo R2000 only. For other adjustment items, please refer to the 
    information of Stylus Photo R1900/R2880. ( 5.1.1 Servicing Adjustment Item 
    List 
    (p.138)
     )
    8.4.2  Sevicing Adjusment Item List (For Stylus Photo R2000)The items, purposes and outlines of the Adjustment Program are given in the following table.
    Table 8-16. Adjustment Items (For Stylus Photo R2000)
    Adjustment
    Purpose
    Method Outline
    MAC address setting
    (in the Initial setting)Perform MAC address setting if necessary. For the procedure of MAC address setting, refer to Mac address setting
    (p.193)
    PF motor heat protection 
    controlThis is used to correct variations of motors characteristics. The program will automatically enter a proper correction value onto the printer.
    Initialize front tray print 
    conterThis conter is added by using the front tray printing. When this 
    conter is added, PF Roller feeds more area of the paper than 
    default. When exchange the PF Roller, please initialize this 
    counter for preventing more than enough paper feeding.
    If you cant read the data, please enter the maximum front tray 
    print counter.The program will automatically enter a initial value onto the printer.
    Disable front tray print 
    conterThe program will automatically enter a maximum value onto the printer.
    Mist Recovery check To prevent the dirt inside the printer, the mist is induced to the 
    direction of the Lower Paper Guide by electricity.The 
    adjustment name was changed from High Voltage Module 
    inspection.The procedure of the Mist Recovery check is same as High Voltage Module inspection. refer to 
    High Voltage Module inspection
    (p.140) 
    						
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