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Epson 4880 C Service Manual

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    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C
    Maintenance Lubrication 4516.2  LubricationLubricate as needed during servicing. Use lubricants specified below.
    Figure 6-1. Flame Assy., IC (left / right)
    Figure 6-2. Cam, Valve (left / right) Table 6-2. Grease Application
    Name
    Amount
    Company
    Part No.
    G-26 40 g EPSON 1080614
    G-74 40 g EPSON 1409257
    
    „
    When lubricating printer mechanisms, never apply 
    lubricants other than those specified because they can 
    damage or reduce work life of components or cause 
    poor printer operation.
    „
    Note that the Stylus Pro 4400/4450/4800/4880/4880C and 
    the Stylus Pro 4000 have the same points to be 
    lubricated but is specified to use different types of 
    lubricants.
    • Stylus Pro 4400/4450/4800/4880/4880C: G-74
    • Stylus Pro 4000: G-46
    	
    
    
    „
    As G-74 is quick-drying lubricant, it is only necessary for 
    the lubricated points to be slightly coated with 
    lubrication.
    „
    To prevent G-74 from being coagulated, shake it well 
    before using it.
    • Lubrication Point
    Springs located on upper part of Each 
    Flame Holder, IC of Flame Assy., 
    IC (4 places)
    • Lubrication Type
    G-74
    • Remarks
    Use a brush or cotton swab for 
    application.
    • Lubrication Point
    Cam parts on Cam, Valve (4 places)
    • Lubrication Type
    G-74
    • Remarks
    Use a brush or cotton swab for 
    application. 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C
    Maintenance Lubrication 452
    Figure 6-3. Slider, CR Lock(No.1)
    Figure 6-4. Slider, CR Lock(No.2)Figure 6-5. Slider, CR Lock(No.3)j
    Figure 6-6. Slider, CR Lock(No.4)
    • Lubrication Point
    Applies on the ribs on the front and 
    back sides of Slider, CR Lock. 
    (4 places in total)
    • Lubrication Type
    G-74
    •Remarks
    Use a brush or cotton swab for 
    application.
    • Lubrication Point
    Head rib of Slider, CR Lock
    • Lubrication Type
    G-74
    •Remarks
    Use a brush or cotton swab for 
    application.
    Applies along the rim 
    indicated in yellow.
    Applies along the part 
    indicated in red.
    Applies on the part 
    indicated in red.
    • Lubrication Point
    Ribs on the front and back sides of 
    Slider, CR Lock (4 places)
    • Lubrication Type
    G-74
    • Remarks
    Use a brush or cotton swab for 
    application.
    • Lubrication Point
    Ribs on front and back sides of Slider, 
    CR Lock (2 places)
    • Lubrication Type
    G-74
    • Remarks
    Use a brush or cotton swab for 
    application.
    Applies along the part indicated in 
    red.(4places)Applies along the part indicated in 
    red.(2places) 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C
    Maintenance Lubrication 453
    Figure 6-7. INTERMITTENT GEAR
    Figure 6-8. Intermittent Gear, Release, TransmitFigure 6-9. Combination Gear, 36.8.8
    Figure 6-10. Combination Gear, 12.22.4
    • Lubrication Point
    Cam part of INTERMITTENT GEAR, 
    40
    • Lubrication Type
    G-26
    • Lubrication Amount
    Φ1mm x approximately 7mm
    • Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    • Lubrication Point
    Cam part and gear parts (3 teeth) of 
    Intermittent Gear, Release, Transmit 
    and  inner surface of bush (1 place)
    • Lubrication Type
    G-26
    • Lubrication Amount
    1.Φ1mm x approximately 5mm
    2.Φ1mm x approximately 7mm
    3.Φ1mm x approximately 1mm 
    (Applies from the outside of the 
    frame.)
    •Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    2
    1
    3
    • Lubrication Point
    E shaft of Frame, Sub, Right and 
    pinion gear part of Motor Assy., PG
    • Lubrication Type
    G-26
    • Lubrication Amount
    1.Φ1mm x 5mm (approximately 1mm 
    inside from groove for E shaft-ring)
    2.Φ1mm x half circumference or 
    Φ2mm x quarter circumference
    • Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    • Lubrication Point
    Shaft of Combination Gear, 12.22.4
    • Lubrication Type
    G-26
    • Lubrication Amount
    Φ1mm x 15mm 
    • Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    1
    2 E shaft
    Frame, Sub, 
    Right 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C
    Maintenance Lubrication 454
    Figure 6-11. Spur Gear 44.74
    Figure 6-12. Shaft part of LEVER, CHANGE PAPER EJECT, R(No.1)Figure 6-13. Shaft part of LEVER, CHANGE PAPER EJECT, R(No.2)
    Figure 6-14. Ribs of Shaft, Connection
    • Lubrication Point
    Spur Gear 44.74, Spur Gear 25.6, 
    small gear of Combination Gear 
    12.8.36, and large gear of 
    Combination Gear 16.74.24
    • Lubrication Type
    G-26
    • Lubrication Amount
    F1mm x quarter circumference (4 
    places)
    •Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    • Lubrication Point
    LEVER, CHANGE PAPER EJECT, 
    R;B, and contact sits and back of 
    LEVER, CHANGE PAPER EJECT, 
    R
    • Lubrication Type
    G-26
    • Lubrication Amount
    Φ1mm x 10mm (3 places)
    •Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    Spur Gear 44.74
    Combination Gear 
    16.74.24
    Spur Gear 25.6
    Combination Gear 
    12.8.36
    Back of dot-line 
    part
    Contact sites
     (2 places)
    • Lubrication Point
    Shaft part of LEVER, CHANGE 
    PAPER EJECT, R
    • Lubrication Type
    G-26
    • Lubrication Amount
    Φ1mm x approximately 3mm
    • Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    • Lubrication Point
    Upper part of Ribs of Shaft, 
    Connection
    • Lubrication Type
    G-26
    • Lubrication Amount
    Φ1mm 
    • Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application. 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C
    Maintenance Lubrication 455
    Figure 6-15. Carriage, A;B Right Side
    Figure 6-16. Carriage, A;B Right SideFigure 6-17. Carriage
    Figure 6-18. CAM, INCLINATION, R and CAM, INCLINATION, L
    • Lubrication Point
    Both side surfaces of Shaft, 
    Connection (2 places) and Carriage, 
    A;B Right Side (5 places)
    • Lubrication Type
    G-26
    • Lubrication Amount
    1.Φ1mm x 1mm(2 places)
    2.Φ1mm x 2mm(2 places)
    3.Φ1mm x 2mm 
    4.Φ1mm
    5.Φ1mm
    •Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    • Lubrication Point
    Both side surfaces of Shaft, 
    Connection (2 places) and Carriage, 
    A;B Right Side (5 places)
    • Lubrication Type
    G-26
    • Lubrication Amount
    1.Φ1mm x 1mm(2places)
    2.Φ1mm x 2mm(2places)
    3.Φ1mm x 2mm 
    4.Φ1mm
    5.Φ1mm
    •Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    3
    2
    1Applys on both side
     surfaces of the holder
    4
    5
    Applys on both side 
    surfaces of the holder
    5
    4
    31
    2
    • Lubrication Point
    Upper part of Ribs of Carriage (4 
    places, lubrication point: 
    approximately 12mm)
    • Lubrication Type
    G-74
    • Remarks
    Use a brush or cotton swab for 
    application.
    • Lubrication Point
    Rising surfaces of CAM, 
    INCLINATION, R and CAM, 
    INCLINATION, L
    • Lubrication Type
    G-74
    • Remarks
    Use a brush or cotton swab for 
    application. 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C
    Maintenance Lubrication 456
    Figure 6-19. Lever, lock, PG
    Figure 6-20. Mount Plate, Motor, ASF Unit
    • Lubrication Point
    End part of Lever, lock, PG
    • Lubrication Type
    G-26
    • Lubrication Amount
    Φ1mm x approximately 3mm
    •Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    Wipe out lubricant with a dry cloth to 
    make the end part slightly coated with 
    lubricant.
    • Lubrication Point
    Lever, hole, and shaft parts of Mount 
    Plate, Motor, ASF Unit
    • Lubrication Type
    G-26
    • Lubrication Amount
    1.Φ1mm x 2mm
    2.Φ1mm x 1perimeter
    3.Φ1mm x 15mm
    •Remarks
    Use a syringe/needle (JIS 17# or 
    equivalent) for application.
    1
    2
    3 
    						
    							CHAPTER
    7
    APPENDIX 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision CAppendix Connectors 4587.1 Connectors†
    C593 Main Board
    †
    CA00 Main Board
    Table 7-1. C593 Main Board Connectors List 
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN1 14 White P/S board —
    CN7 31 — C593_SUB-D Board (CN1) —
    CN8 31 — C593_SUB-D Board (CN2) FFC
    CN9 30 — C593_SUB-D Board (CN3) FFC
    CN11 8 — IEEE1394 FFC
    CN12 4 — USB 2.0 —
    CN13 36 — Optin card (TYPE_B) —
    CN14 3 Black PF_MOT —
    CN15 3 White CR_MOT —
    CN16 4 White ASF/Pump_MOT With relay connector
    CN18 4 Red PG/PO_MOT —
    CN19 2 Black FAN1 (Right) With relay connector
    CN20 2 Yellow FAN2 (Left) With relay connector
    CN48 17 — C511_SUB-B Board (CN102) FFC
    CN50 2 White Radiator Plate cooling fan —
    CN51 30 — C511_SUB-B Board (CN101) FFC
    CN52 15 — C593_SUB-C Board (CN200) FFC
    CN53 28 — C593_SUB-C Board (CN201) FFC
    CN54 30 — C511_SUB-B Board (CN100) FFC
    CN56 2 Blue Rear Cover Sensor —
    CN57 2 White Power Supply cooling fan —
    Table 7-2. C699 Main Board Connectors List 
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN1 14 White P/S board —
    CN7 31 — C593_SUB-D Board (CN1) —
    CN8 31 — C593_SUB-D Board (CN2) FFC
    CN9 30 — C593_SUB-D Board (CN3) FFC
    CN12 4 — USB 2.0 —
    CN13 36 — Optin card (TYPE_B) —
    CN14 3 Black PF_MOT —
    CN15 3 White CR_MOT —
    CN16 4 White ASF/Pump_MOT With relay connector
    CN18 4 Red PG/PO_MOT —
    CN19 2 Black FAN1 (Right) With relay connector
    CN20 2 Yellow FAN2 (Left) With relay connector
    CN48 17 — C511_SUB-B Board (CN102) FFC
    CN50 2 White Radiator Plate cooling fan —
    CN51 30 — C511_SUB-B Board (CN101) FFC
    CN52 15 — C593_SUB-C Board (CN200) FFC
    CN53 28 — C593_SUB-C Board (CN201) FFC
    CN54 30 — C511_SUB-B Board (CN100) FFC
    CN56 2 Blue Rear Cover Sensor —
    CN57 2 White Power Supply cooling fan —
    CN62 2 — Network I/F — 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision CAppendix Connectors 459†
    Power Supply Board
    †
    Panel Unit
    †
    C511_SUB Board(Relay Board1)
    †
    C511_SUB-B Board(Relay Board2)
    Table 7-3. Power Supply Board Connector List
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN1 2 White AC Inlet
    CN2 14 White Board Assy Main (CN1)
    Table 7-4. Panel Unit Connectors List
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN1 17 — C511_SUB-B Board (CN103) FCC
    Table 7-5. C593 Board Connectors List
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN1 24 — C511_SUB-D Board (CN4) FFC
    CN2 2 White C_SOL
    CN3 5 White MULTI_SENSE
    CN4 5 — CR_ENC
    Table 7-6. C511_SUB-B Board Connectors List
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN22 2 Blue P_COVER_SW
    CN25 2 Red ASF Paper Sensor
    CN26 2 Blue Paper Eject Cancel Sensor
    CN27 2 Yellow R_INSERT
    CN29 4 — PE_DET
    CN31 3 Yellow PE_DET
    CN33 3 White P_THICK_0.3
    CN34 3 Black P_THICK_0.8
    CN36 2 White IH_LEVER_R
    CN39 7 — CSIC_R1 Board (Photo Black) FFC
    CN42 7 CSIC_R2 Board (Light Cyan) FFC
    CN43 7 — CSIC_R2 Board (Light Magenta) FFC
    CN45 7 CSIC_R4 Board (Light Black) FFC
    CN46 7 — M_TNK
    CN55 3 Blue PUMP_PHASE
    CN100 30 — Board Assy Main (CN54) FFC, lock type
    CN101 30 — Board Assy Main (CN51) FFC, lock type
    CN102 17 — Board Assy Main (CN48)
    CN103 17 — Panel Board (CN1) 
    						
    							EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision CAppendix Connectors 460†
    C593_SUB-C Board(Relay Board3)
    †
    C593_SUB-D Board
    Table 7-7. C593_SUB-C Board Connectors List
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN24 4 White PF_ENC
    CN28 2 White Paper Eject phase Sensor
    CN30 3 Yellow ASF phase Sensor
    CN32 3 Red PG_PHASE
    CN37 2 Black IH_LEVER_L
    CN38 7 — CSIC_L1 Board (Matte Black) FFC
    CN40 7 — CSIC_L2 Board (Cyan) FFC
    CN41 7 — CSIC_L2 Board (Magenta) FFC
    CN44 7 — CSIC_L4 Board (Yellow) FFC
    CN200 30 — Board Assy Main (CN52) FFC
    CN201 30 — Board Assy Main (CN53) FFC
    Table 7-8. C593_SUB-D Board Connectors List
    CN.No.
    Pins
    Color
    Connected to
    Remarks
    CN1 31 — Board Assy Main (CN7) FFC
    CN2 31 — Board Assy Main (CN8) FFC
    CN3 31 — Board Assy Main (CN9) FFC
    CN4 31 — Board Assy Main (CN1) FFC
    CN5 31 — Head Board(CN1) FFC
    CN6 31 — Head Board(CN1 FFC 
    						
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