Epson 4880 C Service Manual
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EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C Maintenance Lubrication 4516.2 LubricationLubricate as needed during servicing. Use lubricants specified below. Figure 6-1. Flame Assy., IC (left / right) Figure 6-2. Cam, Valve (left / right) Table 6-2. Grease Application Name Amount Company Part No. G-26 40 g EPSON 1080614 G-74 40 g EPSON 1409257 „ When lubricating printer mechanisms, never apply lubricants other than those specified because they can damage or reduce work life of components or cause poor printer operation. „ Note that the Stylus Pro 4400/4450/4800/4880/4880C and the Stylus Pro 4000 have the same points to be lubricated but is specified to use different types of lubricants. • Stylus Pro 4400/4450/4800/4880/4880C: G-74 • Stylus Pro 4000: G-46 „ As G-74 is quick-drying lubricant, it is only necessary for the lubricated points to be slightly coated with lubrication. „ To prevent G-74 from being coagulated, shake it well before using it. • Lubrication Point Springs located on upper part of Each Flame Holder, IC of Flame Assy., IC (4 places) • Lubrication Type G-74 • Remarks Use a brush or cotton swab for application. • Lubrication Point Cam parts on Cam, Valve (4 places) • Lubrication Type G-74 • Remarks Use a brush or cotton swab for application.
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C Maintenance Lubrication 452 Figure 6-3. Slider, CR Lock(No.1) Figure 6-4. Slider, CR Lock(No.2)Figure 6-5. Slider, CR Lock(No.3)j Figure 6-6. Slider, CR Lock(No.4) • Lubrication Point Applies on the ribs on the front and back sides of Slider, CR Lock. (4 places in total) • Lubrication Type G-74 •Remarks Use a brush or cotton swab for application. • Lubrication Point Head rib of Slider, CR Lock • Lubrication Type G-74 •Remarks Use a brush or cotton swab for application. Applies along the rim indicated in yellow. Applies along the part indicated in red. Applies on the part indicated in red. • Lubrication Point Ribs on the front and back sides of Slider, CR Lock (4 places) • Lubrication Type G-74 • Remarks Use a brush or cotton swab for application. • Lubrication Point Ribs on front and back sides of Slider, CR Lock (2 places) • Lubrication Type G-74 • Remarks Use a brush or cotton swab for application. Applies along the part indicated in red.(4places)Applies along the part indicated in red.(2places)
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C Maintenance Lubrication 453 Figure 6-7. INTERMITTENT GEAR Figure 6-8. Intermittent Gear, Release, TransmitFigure 6-9. Combination Gear, 36.8.8 Figure 6-10. Combination Gear, 12.22.4 • Lubrication Point Cam part of INTERMITTENT GEAR, 40 • Lubrication Type G-26 • Lubrication Amount Φ1mm x approximately 7mm • Remarks Use a syringe/needle (JIS 17# or equivalent) for application. • Lubrication Point Cam part and gear parts (3 teeth) of Intermittent Gear, Release, Transmit and inner surface of bush (1 place) • Lubrication Type G-26 • Lubrication Amount 1.Φ1mm x approximately 5mm 2.Φ1mm x approximately 7mm 3.Φ1mm x approximately 1mm (Applies from the outside of the frame.) •Remarks Use a syringe/needle (JIS 17# or equivalent) for application. 2 1 3 • Lubrication Point E shaft of Frame, Sub, Right and pinion gear part of Motor Assy., PG • Lubrication Type G-26 • Lubrication Amount 1.Φ1mm x 5mm (approximately 1mm inside from groove for E shaft-ring) 2.Φ1mm x half circumference or Φ2mm x quarter circumference • Remarks Use a syringe/needle (JIS 17# or equivalent) for application. • Lubrication Point Shaft of Combination Gear, 12.22.4 • Lubrication Type G-26 • Lubrication Amount Φ1mm x 15mm • Remarks Use a syringe/needle (JIS 17# or equivalent) for application. 1 2 E shaft Frame, Sub, Right
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C Maintenance Lubrication 454 Figure 6-11. Spur Gear 44.74 Figure 6-12. Shaft part of LEVER, CHANGE PAPER EJECT, R(No.1)Figure 6-13. Shaft part of LEVER, CHANGE PAPER EJECT, R(No.2) Figure 6-14. Ribs of Shaft, Connection • Lubrication Point Spur Gear 44.74, Spur Gear 25.6, small gear of Combination Gear 12.8.36, and large gear of Combination Gear 16.74.24 • Lubrication Type G-26 • Lubrication Amount F1mm x quarter circumference (4 places) •Remarks Use a syringe/needle (JIS 17# or equivalent) for application. • Lubrication Point LEVER, CHANGE PAPER EJECT, R;B, and contact sits and back of LEVER, CHANGE PAPER EJECT, R • Lubrication Type G-26 • Lubrication Amount Φ1mm x 10mm (3 places) •Remarks Use a syringe/needle (JIS 17# or equivalent) for application. Spur Gear 44.74 Combination Gear 16.74.24 Spur Gear 25.6 Combination Gear 12.8.36 Back of dot-line part Contact sites (2 places) • Lubrication Point Shaft part of LEVER, CHANGE PAPER EJECT, R • Lubrication Type G-26 • Lubrication Amount Φ1mm x approximately 3mm • Remarks Use a syringe/needle (JIS 17# or equivalent) for application. • Lubrication Point Upper part of Ribs of Shaft, Connection • Lubrication Type G-26 • Lubrication Amount Φ1mm • Remarks Use a syringe/needle (JIS 17# or equivalent) for application.
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C Maintenance Lubrication 455 Figure 6-15. Carriage, A;B Right Side Figure 6-16. Carriage, A;B Right SideFigure 6-17. Carriage Figure 6-18. CAM, INCLINATION, R and CAM, INCLINATION, L • Lubrication Point Both side surfaces of Shaft, Connection (2 places) and Carriage, A;B Right Side (5 places) • Lubrication Type G-26 • Lubrication Amount 1.Φ1mm x 1mm(2 places) 2.Φ1mm x 2mm(2 places) 3.Φ1mm x 2mm 4.Φ1mm 5.Φ1mm •Remarks Use a syringe/needle (JIS 17# or equivalent) for application. • Lubrication Point Both side surfaces of Shaft, Connection (2 places) and Carriage, A;B Right Side (5 places) • Lubrication Type G-26 • Lubrication Amount 1.Φ1mm x 1mm(2places) 2.Φ1mm x 2mm(2places) 3.Φ1mm x 2mm 4.Φ1mm 5.Φ1mm •Remarks Use a syringe/needle (JIS 17# or equivalent) for application. 3 2 1Applys on both side surfaces of the holder 4 5 Applys on both side surfaces of the holder 5 4 31 2 • Lubrication Point Upper part of Ribs of Carriage (4 places, lubrication point: approximately 12mm) • Lubrication Type G-74 • Remarks Use a brush or cotton swab for application. • Lubrication Point Rising surfaces of CAM, INCLINATION, R and CAM, INCLINATION, L • Lubrication Type G-74 • Remarks Use a brush or cotton swab for application.
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision C Maintenance Lubrication 456 Figure 6-19. Lever, lock, PG Figure 6-20. Mount Plate, Motor, ASF Unit • Lubrication Point End part of Lever, lock, PG • Lubrication Type G-26 • Lubrication Amount Φ1mm x approximately 3mm •Remarks Use a syringe/needle (JIS 17# or equivalent) for application. Wipe out lubricant with a dry cloth to make the end part slightly coated with lubricant. • Lubrication Point Lever, hole, and shaft parts of Mount Plate, Motor, ASF Unit • Lubrication Type G-26 • Lubrication Amount 1.Φ1mm x 2mm 2.Φ1mm x 1perimeter 3.Φ1mm x 15mm •Remarks Use a syringe/needle (JIS 17# or equivalent) for application. 1 2 3
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision CAppendix Connectors 4587.1 Connectors† C593 Main Board † CA00 Main Board Table 7-1. C593 Main Board Connectors List CN.No. Pins Color Connected to Remarks CN1 14 White P/S board — CN7 31 — C593_SUB-D Board (CN1) — CN8 31 — C593_SUB-D Board (CN2) FFC CN9 30 — C593_SUB-D Board (CN3) FFC CN11 8 — IEEE1394 FFC CN12 4 — USB 2.0 — CN13 36 — Optin card (TYPE_B) — CN14 3 Black PF_MOT — CN15 3 White CR_MOT — CN16 4 White ASF/Pump_MOT With relay connector CN18 4 Red PG/PO_MOT — CN19 2 Black FAN1 (Right) With relay connector CN20 2 Yellow FAN2 (Left) With relay connector CN48 17 — C511_SUB-B Board (CN102) FFC CN50 2 White Radiator Plate cooling fan — CN51 30 — C511_SUB-B Board (CN101) FFC CN52 15 — C593_SUB-C Board (CN200) FFC CN53 28 — C593_SUB-C Board (CN201) FFC CN54 30 — C511_SUB-B Board (CN100) FFC CN56 2 Blue Rear Cover Sensor — CN57 2 White Power Supply cooling fan — Table 7-2. C699 Main Board Connectors List CN.No. Pins Color Connected to Remarks CN1 14 White P/S board — CN7 31 — C593_SUB-D Board (CN1) — CN8 31 — C593_SUB-D Board (CN2) FFC CN9 30 — C593_SUB-D Board (CN3) FFC CN12 4 — USB 2.0 — CN13 36 — Optin card (TYPE_B) — CN14 3 Black PF_MOT — CN15 3 White CR_MOT — CN16 4 White ASF/Pump_MOT With relay connector CN18 4 Red PG/PO_MOT — CN19 2 Black FAN1 (Right) With relay connector CN20 2 Yellow FAN2 (Left) With relay connector CN48 17 — C511_SUB-B Board (CN102) FFC CN50 2 White Radiator Plate cooling fan — CN51 30 — C511_SUB-B Board (CN101) FFC CN52 15 — C593_SUB-C Board (CN200) FFC CN53 28 — C593_SUB-C Board (CN201) FFC CN54 30 — C511_SUB-B Board (CN100) FFC CN56 2 Blue Rear Cover Sensor — CN57 2 White Power Supply cooling fan — CN62 2 — Network I/F —
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision CAppendix Connectors 459† Power Supply Board † Panel Unit † C511_SUB Board(Relay Board1) † C511_SUB-B Board(Relay Board2) Table 7-3. Power Supply Board Connector List CN.No. Pins Color Connected to Remarks CN1 2 White AC Inlet CN2 14 White Board Assy Main (CN1) Table 7-4. Panel Unit Connectors List CN.No. Pins Color Connected to Remarks CN1 17 — C511_SUB-B Board (CN103) FCC Table 7-5. C593 Board Connectors List CN.No. Pins Color Connected to Remarks CN1 24 — C511_SUB-D Board (CN4) FFC CN2 2 White C_SOL CN3 5 White MULTI_SENSE CN4 5 — CR_ENC Table 7-6. C511_SUB-B Board Connectors List CN.No. Pins Color Connected to Remarks CN22 2 Blue P_COVER_SW CN25 2 Red ASF Paper Sensor CN26 2 Blue Paper Eject Cancel Sensor CN27 2 Yellow R_INSERT CN29 4 — PE_DET CN31 3 Yellow PE_DET CN33 3 White P_THICK_0.3 CN34 3 Black P_THICK_0.8 CN36 2 White IH_LEVER_R CN39 7 — CSIC_R1 Board (Photo Black) FFC CN42 7 CSIC_R2 Board (Light Cyan) FFC CN43 7 — CSIC_R2 Board (Light Magenta) FFC CN45 7 CSIC_R4 Board (Light Black) FFC CN46 7 — M_TNK CN55 3 Blue PUMP_PHASE CN100 30 — Board Assy Main (CN54) FFC, lock type CN101 30 — Board Assy Main (CN51) FFC, lock type CN102 17 — Board Assy Main (CN48) CN103 17 — Panel Board (CN1)
EPSON Stylus Pro 4400/4450/4800/4880/4880CRevision CAppendix Connectors 460† C593_SUB-C Board(Relay Board3) † C593_SUB-D Board Table 7-7. C593_SUB-C Board Connectors List CN.No. Pins Color Connected to Remarks CN24 4 White PF_ENC CN28 2 White Paper Eject phase Sensor CN30 3 Yellow ASF phase Sensor CN32 3 Red PG_PHASE CN37 2 Black IH_LEVER_L CN38 7 — CSIC_L1 Board (Matte Black) FFC CN40 7 — CSIC_L2 Board (Cyan) FFC CN41 7 — CSIC_L2 Board (Magenta) FFC CN44 7 — CSIC_L4 Board (Yellow) FFC CN200 30 — Board Assy Main (CN52) FFC CN201 30 — Board Assy Main (CN53) FFC Table 7-8. C593_SUB-D Board Connectors List CN.No. Pins Color Connected to Remarks CN1 31 — Board Assy Main (CN7) FFC CN2 31 — Board Assy Main (CN8) FFC CN3 31 — Board Assy Main (CN9) FFC CN4 31 — Board Assy Main (CN1) FFC CN5 31 — Head Board(CN1) FFC CN6 31 — Head Board(CN1 FFC