Christie Projector Roadster, Matrix WU, Mirage S+/HD/WU User Manual
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Maintenance Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-7 020-100002-05 Rev. 1 (02-2010) Figure 4-1 Remove Input Panel Figure 4-2 Remove Rear Cover WARNING Disconnect the digital display cable connector from the back side of the keypad. 1. Remove the AC receptacle panel covering the blower fan by removing the five screws as shown in Figure 4-3. 2. Disconnect the sensor cable from fan interlink connector as show in Figure 4-4. Figure 4-3 Remove Metal Panel Figure 4-4 Clean Air Flow Sensor 3. Using a marker or similar, mark how deep the air flow sensor is inserted into the lamp blower. This mark roughly indicates the sensor’s depth when reinstalling. 4. Remove the single screw securing the air flow sensor bracket and ground cable to the fan. 5. Remove the air flow sensor and bracket as shown in Figure 4-4. 6. Loosen the 2 screws from the plastic clamps that hold the sensor in place. 7. Slide the airflow sensor out of the clamps.
Maintenance 4-8 Roadster, Matrix WU, Mirage S+/HD/WU User Manual 020-100002-05 Rev. 1 (02-2010) How to Clean the Airflow Sensor IMPORTANT: The air flow sensor is an extremely sensitive component and must be handled with extreme care. Any pressure greater than 20 P.S.I. applied to the sensor may result in permanent damage to the sensor. WARNING Ensure that the air flow sensor itself does not come into contact with any foreign objects. Use pressurized air (canned air) to blow away the contaminants covering the sensor. Short, indirect bursts are recommended in order to minimize the overall pressure to the sensor itself during cleaning. WARNING DO NOT insert air nozzle/straw into the holes of the air flow sensor. How to Re-install the Airflow Sensor Ensure the sensor is repositioned correctly according to your specific model. Follow the removal steps in reverse order. WARNING Proper face shield and protective gloves are required if the lamp module is removed from the projector. The IR Remote Keypad uses two AA size, 1.5V batteries (preferably alkaline). To install new batteries: 1) Open the battery compartment at the backside of the keypad by placing your thumb in the oval depression and sliding the cover out about ½ inch. See Figure 4.2. Remove the old batteries and properly discard. Wait a minute or two. 2) Place the new batteries in the compartment, orienting the positive/negative of each battery according to the labels in the compartment. When the batteries are in place, replace the cover by placing the cover ½ inch from its closed position and slide it into place. Do not force the cover. NOTE: Always wait a minute or two when replacing batteries so that the internal electronics discharge and can recognize the change. 4.3 Replacing Keypad Batteries Figure 4.2. Replacing Batteries
Maintenance Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-9 020-100002-05 Rev. 1 (02-2010) For this procedure you will need the appropriate Roadster S+12K/HD12K, Matrix WU12, Mirage WU12, Roadster S+16K/Mirage S+14K or Roadster S+20K/HD18K/Mirage HD12/HD18/WU18 Lamp and Filter Replacement Kit manufactured by Christie Digital Systems. See Table 4.2. Table 4.2. Lamp and Filter Kits Projector Model Lamp Type (Watts) Lamp/Filter Kit Required Roadster S+12K (38-DSP210-xx) 2.0 kW 03-900519-51P Roadster HD12K (104-010101-xx) 003-120135-xx Matrix WU12 (104-064101-xx) 003-120135-xx Mirage HD12 (104-027101-xx) 003-120135-xx Mirage WU12 (104-063100-xx) 003-120135-xx Roadster S+16K (38-DSP214-xx) 2.4 kW 03-900518-51P Mirage S+14K (38-DSP214-xx) 03-900518-51P Mirage HD18 (104-022101-xx) 3.0 kW 003-000306-xx Mirage WU18 (104-065102-xx) 003-000306-xx Roadster HD18K (104-021101-xx) 003-000306-xx Roadster S+20K (104-001101-xx) 003-000306-xx A bubble lamp permanently mounted inside its own protective assembly provides the high brightness of your projector. Using this module beyond its warranted life is not recommended—changes in the quartz of the bulb can lead to reliability problems, poor performance or sudden lamp expiry. The filter should always be changed when the lamp is replaced, or sooner in dusty environments. The lamp module is calibrated for maximum performance and brightness in this projector. Do not attempt to re-align or adjust the lamp module. How old is the lamp? The number of hours logged on the current lamp appears both in the Lamp menu and the Status menu. In the Status menu, do not confuse “Lamp Hours” with “Lamp Counter” which indicates the number of hours logged during the current rental period only and is normally used for rental projectors only. NOTE: As the lamp nears its limit (as set in Lamp Limit), a message can appear on screen to warn that the lamp needs to be replaced. The LED’s next to the built-in keypad will flash “LP” when lamp time has expired. To ensure this warning appears, enter a checkmark in the Lamp Message checkbox located in the Lamp submenu. TOOLS: A Phillips #2 screwdriver is required. All access panels’ screws are ¼-turn to lock/unlock. Warnings A qualified service technician must perform lamp replacement. Cool the lamp completely and handle by the housing only. Install the correct wattage lamp supplied by Christie (see above) and read the Lamp Replacement procedure in its entirety before proceeding. 4.4 Lamp and Filter Replacement Lamp Replacement Procedure
Maintenance 4-10 Roadster, Matrix WU, Mirage S+/HD/WU User Manual 020-100002-05 Rev. 1 (02-2010) Do not touch the glass surface of the lamp. Fingerprints left on the surface can lead to an intense accumulation of heat called a “hotspot”, which could potentially result in the lamp shattering. It is recommended you wear clean, lint-free gloves and a face shield when working with the lamp. 1. TURN THE LAMP OFF Press (power) to turn the lamp off. Allow the cooling fans to stop automatically (within approximately five minutes) before proceeding with Step 2. This wait period is also required to allow the lamp to sufficiently cool before handling. 2. UNPLUG THE PROJECTOR When the cooling fans have stopped, turn the projector’s main switch off, and unplug. WARNING Always power down and unplug the projector prior to servicing. Allow the lamps to cool before handling 3. OPEN THE LAMP DOOR WARNING Protective gear required. Wear a face shield. Using a #2 Phillips screwdriver, loosen the ¼-turn lock screws (2) securing the lamp door, which is located at the rear of the projector below the input panel. See Figure 4.3. 4. REMOVE LAMP RETAINING BAR Remove the two (2) screws that secure the retaining bar along the bottom edge of the lamp module using a #2 Phillips screwdriver. See Figure 4.4. Swing the bar aside—it is hinged on the left. Figure 4.3. Open Lamp Door
Maintenance Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-11 020-100002-05 Rev. 1 (02-2010) 5. REMOVE THE LAMP MODULE Firmly grasp the handle and pull the lamp module straight out of the projector. See Figure 4.5. Discard the lamp using safe disposal/recycling practices. 6. INSERT THE NEW LAMP MODULE Align the base plate of the new lamp module under both side alignment guides (see right). Slide the module fully into the projector in the same orientation you removed the old lamp module. Push with normal force until the resistance increases, then firmly push module another ½ inch. NOTE: The lamp module must make full contact with the lamp connectors. Increased resistance when sliding the module in indicates initial contact with these connectors—push firmly at this point. Figure 4.4. Remove Retaining Bar Figure 4.5. Remove Lamp Module
Maintenance 4-12 Roadster, Matrix WU, Mirage S+/HD/WU User Manual 020-100002-05 Rev. 1 (02-2010) WARNING Improper installation could cause a serious meltdown inside the projector. 7. RE-INSTALL LAMP RETAINING BAR Position the retaining bar along the bottom edge of the lamp module, with its ends under the alignment guides. If the bar does not fit, push the lamp module further in. See Figure 4.6. IMPORTANT The tightening order of the screws is critical for proper lamp contact and alignment. Secure screw B until just engaged. Secure screw A until just engaged. Go back and forth between A and B to lock the bar in place with even pressure and correctly position the lamp module. 8. CLOSE LAMP DOOR Close the lamp door and lock its two (2) ¼-turn lock screws. IMPORTANT: The lamp module is calibrated for maximum performance and brightness in this projector. Do not attempt to re-align or adjust the lamp module. 9. RECORD THE SERIAL NUMBER OF THE NEW LAMP Plug in the projector and power it up. In the Lamp menu, select “Change Lamp”. In the Lamp S/N text box, enter the serial number. Press to record the number and to reset the lamp timer. The timer will now begin to log time for the new lamp. Figure 4.6. Install Retaining Bar
Maintenance Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-13 020-100002-05 Rev. 1 (02-2010) 1. 2. 3. 4. 5. 6. 7. 8.Lamp Hours Lamp S/N Lamp Message Lamp Limit Lamp Mode Power Intensity Optical Aperture Lamp History Change Lamp Lamp 0 ? 1000 Power 500 0 3 Lamp S/N S/N 5679 1234Hours 1001 0 Lamp HistoryNew serial# entry automatically updates Lamp History... ...and resets Lamp Hour s to “0” IMPORTANT: If you neglect to enter a serial number, the lamp timer will not reset to “0” and will therefore be inaccurate. The lamp life limit may then expire prematurely. WARNING Use Christie approved filters ONLY. The filter located at the front side of the projector should be replaced whenever the lamp is replaced. If you are working in an extremely dusty environment you may want to replace the filter sooner. Use the filter provided in the Christie approved Lamp and Filter Kit for your specific projector model (see Table 4.2). 1. TURN OFF THE PROJECTOR, COOL and UNPLUG Before removing or installing a filter, turn off the projector and allow it to cool for 5 minutes before unplugging. 2. REMOVE FILTER DOOR Loosen the ¼-turn screw at the top of the filter grille/door. Lift the door away from the projector. See Figure 4.7. NOTE: In the Roadster S+20K/HD18K/Mirage HD18/WU18, also remove the triangular metal filter brace. 3. REPLACE FILTER Remove the old filter and insert the new one. Follow the airflow arrows for correct orientation. See Figure 4.8. In the Roadster S+20K/HD18K/Mirage HD18/WU18, which has a rhomboid-shaped filter, insert the sharply angled corner first – place fully back on the left. Ensure the triangular metal filter brace is installed after the filter has been positioned. See Figure 4.9. Filter Replacement Procedure Figure 4.7. Remove Filter Door Figure 4.8. Airflow
Maintenance 4-14 Roadster, Matrix WU, Mirage S+/HD/WU User Manual 020-100002-05 Rev. 1 (02-2010) 4. INSTALL THE FILTER GRILLE/DOOR Secure with the single top screw. A variety of lenses can accommodate different throw distances and specific types of installations. Refer to Section 6, Specifications for more details. To change a lens, follow the steps below. Turn off the projector, cool and unplug NOTE: If necessary, a lens can be swapped out while the projector is running, but this can result in dust being drawn into the projector. Avoid if possible. Before removing or installing any lens, turn off the projector and allow the fans to cool the lamp before unplugging the projector. Ensure that the lens cap is on. WARNING Unplug the projector. Install the lens cap and press the lens release button See Figure 4.10. 4.5 Replacing the Projection Lens STEP 1 STEP 2 Figure 4.9. Installing the Angled Air Filter (3.0kW models only)
Maintenance Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-15 020-100002-05 Rev. 1 (02-2010) Figure 4.10. Depressing Lens Release Rotate the lens Rotate the lens counter-clockwise until the tabs are free from the lens retainer ring, see A in Figure 4.11. NOTE: The connector slide assembly allows the connector to move as the lens is rotated. Pull lens out Lens connectors will disconnect when you pull the lens straight out from the projector, see B in Figure 4.11. Insert new lens. NOTE: Remove small rear cap! Keep front cap on. Electrical connector: Line up male connector on the lens with the female connector on the connector slide assembly. Insert lens: Align the tabs on the lens plate lock with the slots in the lens retainer ring. Push the lens in until the tabs touch the back of the retainer ring. Figure 4.11. Rotating the Lens STEP 3 STEP 4 STEP 5
Maintenance 4-16 Roadster, Matrix WU, Mirage S+/HD/WU User Manual 020-100002-05 Rev. 1 (02-2010) Rotate the lens: To ensure the lens is secured in the lens mount, turn it clockwise until you feel the tabs on the lens butting against the end stops on the lens mount retaining ring. To ensure the locking pin is properly engaged, turn the lens counter-clockwise. If the lens does not turn counter-clockwise, the locking pin is properly engaged. If the lens turns counter-clockwise, the locking pin is not properly engaged; in this case, turn it clockwise and pull the lens plunger assembly out until the plunger assembly stops. Recheck by turning the lens counter-clockwise. The lens should not rotate. Secure stability screws (optional): For added stability, secure the adjustment screws provided on the lens retaining ring (see Figure 4.12). If you have installed a large zoom lens, one or more of the screws may be inaccessible—simply tighten those that are accessible. NOTE: Recommended for heaviest lenses such as 0.73:1 and 1.2:1. Power Up Remove the lens cap and power up the projector Reposition the Projector for New Lens Reposition the projector closer or further from the screen as necessary for the screen and the new lens type – refer to lens descriptions in Section 2 and Section 6. In a permanent installation, always use the appropriate throw distance formula to calculate the best position for the projector (Figure 4.13). Figure 4.12. Adjustable Screws on Retaining Ring Figure 4.13. View With Zoom Lens Installe d STEP 6 STEP 7