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Christie Projector Roadster, Matrix WU, Mirage S+/HD/WU User Manual

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    							 Maintenance 
    Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-7 020-100002-05 Rev. 1 (02-2010) 
     
    Figure 4-1 Remove Input Panel Figure 4-2 Remove Rear Cover 
     WARNING  
    Disconnect the digital display cable connector from the 
    back side of the keypad. 
    1. Remove the AC receptacle panel covering the blower fan by removing the 
    five screws as shown in Figure 4-3. 
    2. Disconnect the sensor cable from fan interlink connector as show in Figure 
    4-4. 
     
    Figure 4-3 Remove Metal Panel  Figure 4-4 Clean Air Flow Sensor 
    3. Using a marker or similar, mark how deep the air flow sensor is inserted into 
    the lamp blower. This mark roughly indicates the sensor’s depth when 
    reinstalling. 
    4. Remove the single screw securing the air flow sensor bracket and ground 
    cable to the fan. 
    5. Remove the air flow sensor and bracket as shown in Figure 4-4. 
    6. Loosen the 2 screws from the plastic clamps that hold the sensor in place. 
    7. Slide the airflow sensor out of the clamps. 
      
    						
    							Maintenance  
    4-8 Roadster, Matrix WU, Mirage S+/HD/WU User Manual  020-100002-05 Rev. 1 (02-2010) 
    How to Clean the Airflow Sensor 
    IMPORTANT: The air flow sensor is an extremely sensitive component and must be 
    handled with extreme care. Any pressure greater than 20 P.S.I. applied to the sensor 
    may result in permanent damage to the sensor. 
     WARNING  
    Ensure that the air flow sensor itself does not come into 
    contact with any foreign objects. 
    Use pressurized air (canned air) to blow away the contaminants covering the sensor. 
    Short, indirect bursts are recommended in order to minimize the overall pressure to 
    the sensor itself during cleaning. 
     WARNING  
    DO NOT insert air nozzle/straw into the holes of the air 
    flow sensor. 
    How to Re-install the Airflow Sensor 
    Ensure the sensor is repositioned correctly according to your specific model. Follow 
    the removal steps in reverse order. 
     WARNING  
    Proper face shield and protective gloves are required if the lamp 
    module is removed from the projector. 
     
    The IR Remote Keypad uses two AA size, 1.5V batteries (preferably alkaline). To 
    install new batteries:  
    1) Open the battery 
    compartment at the 
    backside of the keypad by 
    placing your thumb in the 
    oval depression and sliding 
    the cover out about ½ inch. 
    See Figure 4.2. Remove 
    the old batteries and 
    properly discard. Wait a 
    minute or two.  
    2) Place the new batteries in the compartment, orienting the positive/negative of each 
    battery according to the labels in the compartment. When the batteries are in place, 
    replace the cover by placing the cover ½ inch from its closed position and slide it into 
    place. Do not force the cover.  
    NOTE: Always wait a minute or two when replacing batteries so that the internal 
    electronics discharge and can recognize the change. 
     
    4.3 Replacing 
    Keypad 
    Batteries 
    Figure 4.2. Replacing Batteries  
    						
    							 Maintenance 
    Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-9 020-100002-05 Rev. 1 (02-2010) 
    For this procedure you will need the appropriate Roadster S+12K/HD12K, Matrix 
    WU12, Mirage WU12, Roadster S+16K/Mirage S+14K or Roadster 
    S+20K/HD18K/Mirage HD12/HD18/WU18 Lamp and Filter Replacement Kit 
    manufactured by Christie Digital Systems. See Table 4.2. 
    Table 4.2. Lamp and Filter Kits 
    Projector Model Lamp Type 
    (Watts) 
    Lamp/Filter Kit Required 
    Roadster S+12K (38-DSP210-xx) 
    2.0 kW 03-900519-51P 
    Roadster HD12K (104-010101-xx)  003-120135-xx 
    Matrix WU12 (104-064101-xx)  003-120135-xx 
    Mirage HD12 (104-027101-xx)  003-120135-xx 
    Mirage WU12 (104-063100-xx)  003-120135-xx 
    Roadster S+16K (38-DSP214-xx)   
    2.4 kW 03-900518-51P 
    Mirage S+14K (38-DSP214-xx)  03-900518-51P 
    Mirage HD18 (104-022101-xx) 
     
    3.0 kW 
     003-000306-xx 
    Mirage WU18 (104-065102-xx)  003-000306-xx 
    Roadster HD18K (104-021101-xx)  003-000306-xx 
    Roadster S+20K (104-001101-xx)  003-000306-xx 
     
    A bubble lamp permanently mounted inside its own protective assembly provides the 
    high brightness of your projector. Using this module beyond its warranted life is not 
    recommended—changes in the quartz of the bulb can lead to reliability problems, 
    poor performance or sudden lamp expiry. The filter should always be changed when 
    the lamp is replaced, or sooner in dusty environments. 
    The lamp module is calibrated for maximum performance and brightness in this 
    projector. Do not attempt to re-align or adjust the lamp module. 
    How old is the lamp? 
    The number of hours logged on the current lamp appears both in the Lamp menu and 
    the Status menu. In the Status menu, do not confuse “Lamp Hours” with “Lamp 
    Counter” which indicates the number of hours logged during the current rental period 
    only and is normally used for rental projectors only. 
    NOTE: As the lamp nears its limit (as set in Lamp Limit), a message can appear on 
    screen to warn that the lamp needs to be replaced. The LED’s next to the built-in 
    keypad will flash “LP” when lamp time has expired.  To ensure this warning 
    appears, enter a checkmark in the Lamp Message checkbox located in the Lamp 
    submenu. 
     
    TOOLS:  A Phillips #2 screwdriver is required. All access panels’ screws are ¼-turn 
    to lock/unlock. 
    Warnings 
     A qualified service technician must perform lamp replacement. 
     Cool the lamp completely and handle by the housing only. 
     Install the correct wattage lamp supplied by Christie (see above) and read the 
    Lamp Replacement procedure in its entirety before proceeding.  
     
    4.4 Lamp and Filter 
    Replacement 
     
     Lamp Replacement 
     Procedure  
    						
    							Maintenance  
    4-10 Roadster, Matrix WU, Mirage S+/HD/WU User Manual  020-100002-05 Rev. 1 (02-2010) 
     Do not touch the glass surface of the lamp. Fingerprints left on the surface can 
    lead to an intense accumulation of heat called a “hotspot”, which could 
    potentially result in the lamp shattering. It is recommended you wear clean, 
    lint-free gloves and a face shield when working with the lamp. 
    1. TURN THE LAMP OFF 
    Press 
     (power) to turn the lamp off. Allow the cooling fans to stop 
    automatically (within approximately five minutes) before proceeding with Step 2. 
    This wait period is also required to allow the lamp to sufficiently cool before 
    handling. 
    2. UNPLUG THE PROJECTOR 
    When the cooling fans have stopped, turn the projector’s main switch off, and 
    unplug. 
     
    WARNING  
    Always power down and unplug the projector prior to servicing. 
    Allow the lamps to cool before handling 
    3. OPEN THE LAMP DOOR 
     WARNING  
    Protective gear required. Wear a face 
    shield. 
    Using a #2 Phillips screwdriver, loosen 
    the ¼-turn lock screws (2) securing the 
    lamp door, which is located at the rear of 
    the projector below the input panel. See 
    Figure 4.3. 
     
    4. REMOVE LAMP RETAINING BAR 
    Remove the two (2) screws that secure the retaining bar along the bottom edge of 
    the lamp module using a #2 Phillips screwdriver. See Figure 4.4. Swing the bar 
    aside—it is hinged on the left. 
    Figure 4.3. Open Lamp Door  
    						
    							 Maintenance 
    Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-11 020-100002-05 Rev. 1 (02-2010) 
     
     
     
    5. REMOVE THE LAMP MODULE 
    Firmly grasp the handle and pull the lamp module straight out of the projector. 
    See Figure 4.5. Discard the lamp using safe disposal/recycling practices. 
     
     
     
    6. INSERT THE NEW LAMP MODULE 
    Align the base plate of the new lamp 
    module under both side alignment guides 
    (see right). Slide the module fully into the 
    projector in the same orientation you 
    removed the old lamp module. Push with 
    normal force until the resistance increases, 
    then firmly push module another ½ inch. 
     
    NOTE: The lamp module must make full contact
     with the lamp connectors. 
    Increased resistance when sliding the module in indicates initial contact with 
    these connectors—push firmly at this point. 
    Figure 4.4. Remove Retaining Bar 
    Figure 4.5. Remove Lamp Module 
    						
    							Maintenance  
    4-12 Roadster, Matrix WU, Mirage S+/HD/WU User Manual  020-100002-05 Rev. 1 (02-2010) 
     WARNING  
    Improper installation could cause a serious 
    meltdown inside the projector. 
    7. RE-INSTALL LAMP RETAINING BAR 
    Position the retaining bar along the bottom edge of the lamp module, with its 
    ends under the alignment guides. If the bar does not fit, push the lamp module 
    further in. See Figure 4.6. 
     IMPORTANT  
    The tightening order of the screws is 
    critical for proper lamp contact
     and alignment. 
     
     Secure screw B until just engaged. 
     Secure screw A until just engaged. 
     Go back and forth between A and B to lock the bar in place with even 
    pressure and correctly position the lamp module. 
      
     
    8. CLOSE LAMP DOOR 
    Close the lamp door and lock its two (2) ¼-turn lock screws. 
    IMPORTANT: The lamp module is calibrated for maximum 
    performance and brightness in this projector. Do not attempt to re-align 
    or adjust the lamp module. 
     
    9. RECORD THE SERIAL NUMBER OF THE NEW LAMP  
     Plug in the projector and power it up. 
     In the Lamp menu, select “Change Lamp”. 
     In the Lamp S/N text box, enter the serial number. 
     Press to record the number and to reset the lamp timer. The timer will now 
    begin to log time for the new lamp. 
     
    Figure 4.6. Install Retaining Bar  
    						
    							 Maintenance 
    Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-13 020-100002-05 Rev. 1 (02-2010) 
    1.
    2.
    3.
    4.
    5.
    6.
    7.
    8.Lamp Hours
    Lamp S/N
    Lamp Message
    Lamp Limit
    Lamp Mode
    Power
    Intensity
    Optical Aperture
    Lamp History
    Change Lamp
    Lamp
    0
    ?
    1000
    Power
    500
    0
    3
    Lamp S/N
    S/N
    5679
    1234Hours
    1001
    0
    Lamp HistoryNew serial# entry
    automatically updates
    Lamp History...
    ...and resets Lamp
    Hour
    s to “0” 
     
    IMPORTANT: If you neglect to enter a serial number, the lamp timer 
    will not reset to “0” and will therefore be inaccurate. The lamp life limit 
    may then expire prematurely. 
     
     WARNING  
    Use Christie approved filters ONLY. 
    The filter located at the front side of the projector should be replaced whenever the 
    lamp is replaced. If you are working in an extremely dusty environment you may 
    want to replace the filter sooner. Use the filter provided in the Christie approved 
    Lamp and Filter Kit for your specific projector model (see Table 4.2). 
    1. TURN OFF THE PROJECTOR, COOL and UNPLUG 
    Before removing or installing a filter, turn off the projector and allow it to cool 
    for 5 minutes before unplugging. 
    2. REMOVE FILTER DOOR 
    Loosen the ¼-turn screw at the top of the 
    filter grille/door. Lift the door away from 
    the projector. See Figure 4.7. 
    NOTE: In the Roadster 
    S+20K/HD18K/Mirage HD18/WU18, also 
    remove the triangular metal filter brace. 
     
    3. REPLACE FILTER  
    Remove the old filter and insert the new one. Follow the 
    airflow arrows for correct orientation. See Figure 4.8. In 
    the Roadster S+20K/HD18K/Mirage HD18/WU18, which 
    has a rhomboid-shaped filter, insert the sharply angled 
    corner first – place fully back on the left. Ensure the 
    triangular metal filter brace is installed after the filter has 
    been positioned. See Figure 4.9.  Filter Replacement      
    
                 Procedure 
    Figure 4.7. Remove Filter Door 
    Figure 4.8. Airflow 
    						
    							Maintenance  
    4-14 Roadster, Matrix WU, Mirage S+/HD/WU User Manual  020-100002-05 Rev. 1 (02-2010)   
     
     
     
     
     
    4. INSTALL THE FILTER GRILLE/DOOR 
    Secure with the single top screw. 
    A variety of lenses can accommodate different throw distances and specific types of 
    installations. Refer to Section 6, Specifications for more details. To change a lens, 
    follow the steps below.  
    Turn off the projector, cool and unplug 
    NOTE: If necessary, a lens can be swapped out while the projector is running, but 
    this can result in dust being drawn into the projector. Avoid if possible.  
    Before removing or installing any lens, turn off the projector and allow the fans to 
    cool the lamp before unplugging the projector. Ensure that the lens cap is on. 
     WARNING  
    Unplug the projector. 
     
     
    Install the lens cap and press the lens release button 
    See Figure 4.10. 
    4.5 Replacing the 
    Projection Lens 
     STEP 1 
     STEP 2 
    Figure 4.9. Installing the Angled Air Filter (3.0kW models only) 
    						
    							 Maintenance 
    Roadster, Matrix WU, Mirage S+/HD/WU User Manual 4-15 020-100002-05 Rev. 1 (02-2010) 
     
    Figure 4.10. Depressing Lens Release 
     
     
    Rotate the lens  
    Rotate the lens counter-clockwise 
    until the tabs are free from the lens 
    retainer ring, see A in Figure 4.11. 
    NOTE: The connector slide assembly 
    allows the connector to move as the 
    lens is rotated. 
    Pull lens out 
    Lens connectors will disconnect when 
    you pull the lens straight out from the 
    projector, see B in Figure 4.11. 
     
    Insert new lens. 
    NOTE: Remove small rear cap! Keep front cap on. 
     Electrical connector: Line up male connector on the lens with the female 
    connector on the connector slide assembly. 
     Insert lens: Align the tabs on the lens plate lock with the slots in the lens 
    retainer ring. Push the lens in until the tabs touch the back of the retainer ring. 
     
                 Figure 4.11. Rotating the Lens 
     STEP 3 
     STEP 4 
     STEP 5  
    						
    							Maintenance  
    4-16 Roadster, Matrix WU, Mirage S+/HD/WU User Manual  020-100002-05 Rev. 1 (02-2010) 
     Rotate the lens: To ensure the lens is secured in the lens mount, turn it clockwise 
    until you feel the tabs on the lens butting against the end stops on the lens mount 
    retaining ring. To ensure the locking 
    pin is properly engaged, turn the lens 
    counter-clockwise. If the lens does not 
    turn counter-clockwise, the locking pin 
    is properly engaged. If the lens turns 
    counter-clockwise, the locking pin is 
    not properly engaged; in this case, turn 
    it clockwise and pull the lens plunger 
    assembly out until the plunger 
    assembly stops. Recheck by turning 
    the lens counter-clockwise. The lens 
    should not rotate.
     
     Secure stability screws 
    (optional): For added stability, 
    secure the adjustment screws 
    provided on the lens retaining ring 
    (see Figure 4.12). If you have 
    installed a large zoom lens, one or 
    more of the screws may be 
    inaccessible—simply tighten those 
    that are accessible. 
    NOTE: Recommended for heaviest 
    lenses such as 0.73:1 and 1.2:1. 
     
    Power Up  
    Remove the lens cap and power up the projector 
    Reposition the Projector for New Lens 
    Reposition the projector closer or further from the screen as necessary for the screen 
    and the new lens type – refer to lens descriptions in Section 2 and Section 6. In a 
    permanent installation, always use the appropriate throw distance formula to 
    calculate the best position for the projector (Figure 4.13). 
     
    Figure 4.12. Adjustable Screws on 
    Retaining Ring 
     
    Figure 4.13. View With Zoom Lens 
    Installe
    d
     STEP 6 
     STEP 7  
    						
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