Yamaha Mt 01 T 2005 Manual

							CABLE ROUTING
2-45
A
BC
1
29
Z
A B
B
CDEFG
IH
J
K
LM
N
Q
O
P
S
T
U
YAF
AB
AA
AB
AC
AE
AD
D-DE
C
AB
E
D
D
123
3 456789
10
11
12
13
1314
1415
16
17
18
19
19
20 21
22
22 23 2425
26
15
28 27
31
30
W
V
X
R 
						

							CABLE ROUTING
2-46
1. Fuel pump lead
2. Cylinder-#1 right spark plug lead
3. Sub-wire harness 2
4. Cylinder-#2 left ignition coil lead
5. Sub-wire harness 2 coupler
6. Cylinder-#2 left ignition coil
7. Cylinder-#2 left spark plug lead
8. Cylinder-#2 intake air pressure sensor hose
9. Cylinder-#2 intake air pressure sensor
10. Main switch lead
11. Front brake fluid reservoir hose
12. Front brake hose
13. Throttle cable (decelerator cable)
14. Throttle cable (accelerator cable)
15. Right handlebar switch lead
16. Intake solenoid lead
17. ISC (idle speed control) unit lead
18. Stator coil assembly lead
19. Decompression solenoid lead
20. O
2 sensor lead
21. EXUP cables
22. Neutral switch lead
23. Rear brake light switch lead
24. Rear brake fluid reservoir hose
25. Rear brake hose
26. Right side panel
27. Speed sensor lead
28. Wire harness
29. Fuel hose
30. Throttle position sensor
31. Engine temperature sensor lead
A. Fasten the sidestand switch lead, decompression 
solenoid lead, crankshaft position sensor lead, 
neutral switch lead and speed sensor lead with the 
lead holder.
B. Route the cylinder-#1 right ignition coil lead under 
the frame boss and to the inside of the rear brake 
fluid reservoir hose.
C. Wrap the protective covering around the rear brake 
light switch coupler, sidestand switch coupler, O
2 
sensor coupler, decompression solenoid coupler, 
crankshaft position sensor coupler, neutral switch 
coupler, and speed sensor coupler. Be sure to 
cover the sections of the leads that are not covered 
by the protective sleeves and cover the taped 
sections of the leads.
D. Pass the fuel pump lead through the hole in the 
rubber sheet.
E. To fuel tank
F. The rubber sheet should hang down over the wire 
harness, fuel pump lead, and cylinder-#1 right 
spark plug lead. Be sure not to cover the fuel hose.
G. Fasten the sub-wire harness 2, intake solenoid 
lead and ISC (idle speed control) unit lead with the 
lead holder.
H. Black connector
I. White connector
J. Fasten the wire harness with the plastic locking tie 
to the cylinder-#2 left ignition coil bracket.K. Fasten the wire harness and sub-wire harness 2 
with the plastic band at the section just before the 
split in the wire harness. Face the end of the plastic 
band outward.
L. Wrap the protective covering around the right 
handlebar switch coupler, headlight coupler, 
immobilizer unit coupler and main switch coupler, 
making sure to cover the sections of the leads that 
are not covered by the protective sleeves.
M. Route the cylinder-#2 intake air pressure sensor 
hose to the outside of the wire harness.
N. Route the cylinder-#2 intake air pressure sensor 
lead to the outside of the wire harness, headlight 
lead, right handlebar switch lead, main switch lead, 
and cylinder-#2 left spark plug lead.
O. Fasten the wire harness, headlight lead, right 
handlebar switch lead, main switch lead, and 
cylinder-#2 left spark plug lead with the plastic 
band. Fasten the wire harness where the cylinder-
#2 intake air pressure sensor lead branches off 
from the wire harness. Fasten the headlight lead 
and right handlebar switch lead at the white tape 
on each lead. Face the end of the plastic band 
outward.
P. Route the wire harness under the throttle cables.
Q. To engine
R. Route the intake solenoid lead to the inside of the 
intake solenoid vacuum hose (air filter case valve 
to intake solenoid).
S. Route the stator coil assembly lead to the inside of 
the engine bracket (front upper side).
T. Fasten the stator coil assembly lead at the white 
tape with the holder.
U. Route the EXUP cables under the engine bracket 
(rear upper side).
V. Route the rear brake light switch lead and O
2 
sensor lead to the outside of the engine bracket 
(rear upper side).
W. Fasten the rear brake light switch lead and brake 
fluid reservoir hose with the plastic clamp next to 
the bolt hole in the frame, making sure that the 
lead is fastened under the hose.
X. Route the O
2 sensor lead under the right side 
panel, making sure that the lead is not pinched 
between the panel and the right side panel bracket.
Y. Route the decompression solenoid lead, neutral 
switch lead, and speed sensor lead to the inside of 
the rear brake hose and engine bracket (rear upper 
side), making sure not to pinch the leads between 
the EXUP cables and the engine.
Z. Install the plastic band with its buckle facing 
rearward and its end facing downward.
AA.Route the sub-wire harness 2 in front of the 
cylinder-#2 ISC (idle speed control) unit outlet 
hose.
AB.Route the wire harness and right handlebar switch 
lead to the outside of the throttle cable holder.
AC.Fasten the throttle cables with the holder, making 
sure that the accelerator cable is routed above the 
decelerator cable.
AD.Route the fuel pump lead to the right of the fuel 
hose.
AE.Align the indentations in the throttle cables with the 
front edge of the holder.
AF. Fasten the sub-wire harness 2, ISC (idle speed 
control) unit lead, and ISC (idle speed control) unit 
inlet hose with the plastic band, making sure not to 
pinch the hose. Fasten the plastic band behind the 
hose clamp. 
						

							CABLE ROUTING
2-47
AA
K
L
U
A
B
C
D
E
D
F
G
H
I
J
A
1
2
3
4
5
66
7
8
9
10
11
12
13
14
15
16 1718 19
2021
22
23
23
24
26
27
28
29
R
Q
M
N
O
P
24
25
S
T
U
VW
X
AF
AA
AB
AC
AD
AEY
Z 
						

							CABLE ROUTING
2-48
1. Sub-wire harness 2
2. Intake solenoid lead
3. ISC (idle speed control) unit lead
4. Cylinder-#2 left ignition coil
5. Lean angle cut-off switch
6. Wire harness
7. Starter relay
8. ECU (electronic control unit)
9. Rear turn signal light couplers
10. Muffler cooling fan temperature sensor lead
11. Tail/brake light lead
12. Muffler cooling fan motor lead
13. License plate light coupler
14. Headlight relay
15. Relay unit
16. Turn signal/hazard relay
17. Muffler cooling fan motor relay
18. Fuse box
19. Cylinder-#2 right ignition coil
20. Throttle cable (accelerator cable)
21. Throttle cable (decelerator cable)
22. Positive battery lead
23. Sub-wire harness 1
24. Negative battery lead
25. Cylinder-#1 right ignition coil
26. Cylinder-#1 left ignition coil
27. Rear brake fluid reservoir hose
28. Seat lock cable
29. Starter motor lead
A. Route the cylinder-#2 left spark plug lead to the 
rear of the cylinder-#2 right spark plug lead.
B. Fasten the sub-wire harness 2, ISC (idle speed 
control) unit lead, and intake solenoid lead with the 
holder, making sure that the sub-wire harness 2 is 
fastened closest to the frame.
C. Route the wire harness along the frame so that the 
leads that branch off from the wire harness are 
routed inward.
D. Route the wire harness along the side of the 
battery, making sure that it does protrude past the 
top of the frame.
E. Fasten the wire harness, ECU leads, and sub-wire 
harness 1 with the plastic locking tie next to the 
starter relay. Face the end of the plastic locking tie 
outward, and then cut off the excess end of the tie. 
Be sure not to pinch the end of the plastic locking 
tie when installing the holder.
F. Route the sub-wire harness 1 below the ECU 
leads and starter relay lead. Place the sub-wire 
harness 1 coupler in the area shown in the 
illustration with oblique lines so that it does not rest 
on top of the fuse box lead that is not covered by its 
protective sleeve.
G. Fasten the relay unit lead, headlight relay lead, and 
turn signal/hazard relay lead (hazard) with the 
plastic band in front of the headlight relay. Face the 
end of the plastic band forward. Do not fasten the 
anti-theft alarm couplers (optional) and anti-theft 
alarm leads (optional).H. Route the tail/brake light lead and rear turn signal 
light leads along the side of the rear brake fluid 
reservoir, making sure that “UPPER” on the 
reservoir is visible. There should be no slack in the 
tail/brake light lead and the rear turn signal light 
lead between the wire harness and the plastic 
locking tie next to the hole in the frame.
I.When installing the rear brake fluid reservoir, be 
sure not to pinch the tail/brake light lead and 
muffler cooling fan motor lead between the rear 
brake fluid reservoir and the rear brake fluid 
reservoir bracket. Route the leads under the 
damper that is attached to the frame.
J. Fasten the rear turn signal light leads, tail/brake 
light lead, muffler cooling fan motor lead and 
license plate light lead with the plastic locking tie. 
Face the end of the plastic locking tie rearward, 
and then cut off the excess end of the tie. Be sure 
to pass the plastic locking tie through the hole in 
the frame before installing the holder.
K. Fasten the rear turn signal light leads, tail/brake 
light lead, license plate light lead, muffler cooling 
fan motor lead, and muffler cooling fan 
temperature sensor lead with the plastic clamp, 
making sure to fasten the muffler cooling fan 
temperature sensor lead at the gray tape. Fasten 
the plastic clamp in front of the brake fluid reservoir 
and face the ends of the clamp inward.
L. Fasten the relay unit lead, anti-theft alarm coupler 
(optional), anti-theft alarm leads (optional), joint 
coupler lead, and turn signal/hazard relay lead 
(hazard) with the plastic locking tie near the right 
front corner of the relay unit. Face the end of the 
plastic locking tie forward, and then cut off the 
excess end of the tie.
M. Place the anti-theft alarm couplers (optional) under 
the relay unit lead.
N. Route the seat lock cable over the ECU, making 
sure that the cable is not pinched on the side of the 
ECU.
O. Route the fuse box leads over the wire harness.
P. Fasten the sub-wire harness 1, muffler cooling fan 
motor relay lead, wire harness, and lean angle cut-
off switch lead with the plastic band in the range 
shown in the illustration. Face the end of the plastic 
band inward. Do not fasten the starter relay lead.
Q. Route the throttle cable (accelerator cable) over 
the throttle cable (decelerator cable).
R. Route the throttle cables over the cylinder-#2 right 
spark plug lead.
S. Fasten the negative battery lead and negative 
battery lead coupler with the battery band.
T. Install the positive battery lead terminal with the 
lead routed upward.
U. 40
–50°
V. Route the positive battery lead under the main-
fuse-starter-relay lead.
W. Route the main-fuse-to-starter-relay lead over the 
wire-harness-to-main-fuse lead.
X. Route the sub-wire harness 1 under the wire-
harness-to-main-fuse lead.
Y. To cylinder-#1 right spark plug
Z. Route the rear brake fluid reservoir hose under the 
wire harness to the right of the battery box. Be sure 
not to pinch the rear brake fluid reservoir hose 
when installing the battery box.
AA.Route the starter motor lead under the lean angle 
cut-off switch lead. 
						

							CABLE ROUTING
2-49
AA
K
L
U
A
B
C
D
E
D
F
G
H
I
J
A
1
2
3
4
5
66
7
8
9
10
11
12
13
14
15
16 1718 19
2021
22
23
23
24
26
27
28
29
R
Q
M
N
O
P
24
25
S
T
U
VW
X
AF
AA
AB
AC
AD
AEY
Z 
						

							CABLE ROUTING
2-50
AB.Route the starter motor lead and sub-wire harness 
1 under the battery box, making sure that they are 
routed between the bolt holes in the battery box.
AC.Route the seat lock cable under the wire harness 
to the left of the battery box. Be sure not to pinch 
the seat lock cable when installing the battery box.
AD.Fasten the sub-wire harness 1 at the white tape 
with the plastic locking tie. Face the end of the 
plastic locking tie rearward, and then cut off the 
excess end of the tie.
AE.To cylinder-#1 left spark plug
AF. Fasten the starter motor lead at the white tape with 
the holder on the cylinder-#1 left ignition coil 
bracket. 
						

							CABLE ROUTING
2-51
AA
B
D
DE
F
G
C
1
2
3
3
4
4
5
6
7
8
9 
						

							CABLE ROUTING
2-52
1. Fuel tank
2. Pressure regulator
3. Fuel return hose
4. Fuel hose
5. Fuel return pipe
6. Fuel return hose (fuel return pipe to fuel pump)
7. Fuel pump
8. Fuel pipe
9. Fuel hose (intake manifold assembly to pressure 
regulator)
A. Face the ends of the hose clamps downward.
B. Install the fuel return hose onto the fuel return pipe 
until the hose contacts the paint mark on the pipe.
C. Connect the end of the fuel hose that has a black 
connector to the fuel pipe.
D. Face the end of the hose clamp inward, angled 
slightly downward.
E. Install the end of the fuel return hose (fuel return 
pipe to fuel pump) with a yellow paint mark onto 
the fuel return pipe until the hose contacts the 
yellow paint mark on the pipe.
F. Install the fuel return hose (fuel return pipe to fuel 
pump) with its white paint mark facing downward.
G. Connect the end of the fuel hose that has an 
orange connector to the fuel pump. 
						

							CABLE ROUTING
2-53
A
A
A
A
A
BC
D
D
E
F
A
A
1
1
22
5
3
68
10
1011
A
G
H
I
K
J
4
7
9
9
9 
						

							CABLE ROUTING
2-54
1. Fuel tank overflow hose
2. Fuel tank breather hose
3. Rollover valve hose 1
4. Rollover valve hose 2
5. Rollover valve 1
6. Rollover valve 2
7. Rollover valve hose 3
8. Rollover valve hose 4
9. Fuel tank breather/overflow hose
10. Oil tank
11. Bottom cover
A. Face the ends of the hose clamps in the directions 
shown in the illustration.
B. Install the fuel tank overflow hose onto the front 
pipe of the fuel tank with its yellow paint mark 
facing outward.
C. Install the fuel tank breather hose onto the rear 
pipe of the fuel tank with its white paint mark facing 
rearward.
D. Install the rollover valve hoses with their paint 
marks facing outward.
E. Fasten the fuel tank breather hose at the white 
paint mark, fuel tank overflow hose at the yellow 
paint mark, and fuel return pipe with the holder. 
Fasten the hoses in the order listed with the fuel 
tank breather hose fastened towards the front of 
the vehicle.
F. Install the rollover valve hoses with their paint 
marks facing downward.
G. Face the ends of the hose clamps forward.
H. Face the ends of the hose clamp rearward.
I. Install the fuel tank overflow hose and fuel tank 
breather/overflow hose with their paint marks 
facing rearward.
J. Route the fuel tank breather/overflow hose behind 
the mounting boss on the oil tank.
K. The end of the fuel tank breather/overflow hose 
should protrude past the edge of the bottom cover.