Yamaha Mt 01 T 2005 Manual
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SPECIAL TOOLS 1-12 Rod puller 90890-01437 Universal damping rod bleeding tool set YM-A87034-53, 4-55 Rod puller attachment (M10) 90890-01436 Universal damping rod bleeding tool set YM-A87034-53, 4-55 Ring nut wrench 90890-01268 Spanner wrench YU-012684-59 Pivot shaft wrench 90890-01485 Frame mount insert wrench YM-014855-13 Valve spring compressor 90890-04019 YM-040195-35, 5-40 Valve guide remover (ø6) 90890-04064 Valve guide remover (6.0 mm) YM-04064-A5-36 Valve guide installer (ø6) 90890-04065 Valve guide installer (6.0 mm) YM-04065-A5-36 Tool name/Tool No. Illustration Reference pages YM-A8703 YM-A8703
SPECIAL TOOLS 1-13 Valve guide reamer (ø6) 90890-04066 Valve guide reamer (6.0 mm) YM-040665-36 Piston pin puller set 90890-01304 Piston pin puller YU-013045-42 Universal clutch holder 90890-04086 YM-910425-55, 5-58 Sheave holder 90890-01701 Primary clutch holder YS-01880-A5-55, 5-57, 5-68, 5-69, 5-77, 5-79 Yamaha bond No. 1215 90890-855055-57, 5-69, 5-78 Rotor puller 90890-01080 Stator rotor puller YM-01080-A5-68 Pressure gauge 90890-031536-9 Tool name/Tool No. Illustration Reference pages YU-01304
SPECIAL TOOLS 1-14 Fuel pressure adapter 90890-03176 YM-031766-9 Digital circuit tester 90890-031746-10 Ignition checker 90890-06754 Opama pet-4000 spark checker YM-344877-100 Tool name/Tool No. Illustration Reference pages
2 SPECIFICATIONS GENERAL SPECIFICATIONS........................................................................ 2-1 ENGINE SPECIFICATIONS............................................................................ 2-2 CHASSIS SPECIFICATIONS........................................................................ 2-10 ELECTRICAL SPECIFICATIONS................................................................. 2-14 TIGHTENING TORQUES.............................................................................. 2-17 GENERAL TIGHTENING TORQUE SPECIFICATIONS ......................... 2-17 ENGINE TIGHTENING TORQUES ......................................................... 2-18 CHASSIS TIGHTENING TORQUES ....................................................... 2-23 LUBRICATION POINTS AND LUBRICANT TYPES.................................... 2-28 ENGINE ................................................................................................... 2-28 CHASSIS ................................................................................................. 2-30 LUBRICATION SYSTEM CHART AND DIAGRAMS.................................... 2-31 ENGINE OIL LUBRICATION CHART ..................................................... 2-31 LUBRICATION DIAGRAMS .................................................................... 2-33 CABLE ROUTING......................................................................................... 2-41
GENERAL SPECIFICATIONS 2-1 EAS20280 GENERAL SPECIFICATIONS Model Model 5YU1 (Europe) 5YU2 (AUS) Dimensions Overall length 2185 mm (86.0 in) Overall width 790 mm (31.1 in) Overall height 1160 mm (45.7 in) Seat height 825 mm (32.5 in) Wheelbase 1525 mm (60.0 in) Ground clearance 143 mm (5.63 in) Minimum turning radius 3200 mm (126.0 in) Weight With oil and fuel 259.0 kg (571 lb) Maximum load 202 kg (445 lb)
ENGINE SPECIFICATIONS 2-2 EAS20290 ENGINE SPECIFICATIONS Engine Engine type Air cooled 4-stroke, OHV Displacement 1670.0 cm³ (101.90 cu.in) Cylinder arrangement V-type 2 cylinders Bore × stroke 97.0 × 113.0 mm (3.82 × 4.45 in) Compression ratio 8.40 :1 Standard compression pressure (at sea level) 1200 kPa/200 r/min (170.7 psi/200 r/min) (12.0 kgf/cm²/200 r/min) Minimum–maximum 1000–1400 kPa (142.2–199.1 psi) (10.0–14.0 kgf/cm²) Starting system Electric starter Fuel Recommended fuel Regular unleaded gasoline only (Europe) Unleaded gasoline only (AUS) Fuel tank capacity 15.0 L (3.96 US gal) (3.30 Imp.gal) Fuel reserve amount 3.0 L (0.79 US gal) (0.66 Imp.gal) Engine oil Lubrication system Dry sump Type SAE20W40 Recommended engine oil grade API standard: SE or higher grade ACEA standard: G4 or G5 Engine oil quantity Total amount 5.00 L (5.29 US qt) (4.40 Imp.qt) Engine 2.2 L (2.33 US qt) (1.94 Imp.qt) Oil tank 2.8 L (2.96 US qt) (2.46 Imp.qt) Without oil filter cartridge replacement 3.70 L (3.91 US qt) (3.26 Imp.qt) With oil filter cartridge replacement 4.10 L (4.33 US qt) (3.61 Imp.qt) Oil filter Oil filter type Cartridge (paper) Oil pump Oil pump type Trochoid Inner-rotor-to-outer-rotor-tip clearance 0.12 mm (0.0047 in) or less Limit 0.20 mm (0.0079 in) Outer-rotor-to-oil-pump-housing clearance 0.09–0.15 mm (0.0035–0.0059 in) Limit 0.220 mm (0.0087 in) Oil-pump-housing-to-inner-and-outer-rotor clearance 0.03–0.08 mm (0.0012–0.0031 in) Limit 0.150 mm (0.0059 in) Bypass valve opening pressure 80–120 kPa (11.4–17.1 psi) (0.80–1.20 kgf/cm²) Relief valve operating pressure 60 kPa (8.53 psi) (0.60 kgf/cm²)
ENGINE SPECIFICATIONS 2-3 Spark plug (s) Manufacturer/model NGK/DPR7EA-9 Manufacturer/model DENSO/X22EPR-U9 Spark plug gap 0.8–0.9 mm (0.031–0.035 in) Cylinder head Volume 98.60–103.60 cm³ (6.02–6.32 cu.in) Warpage limit* 0.03 mm (0.0012 in) Camshaft Drive system Gear drive Camshaft to crankcase clearance 0.050–0.084 mm (0.0020–0.0033 in) Camshaft lobe dimensions Intake A 38.241–38.341 mm (1.5055–1.5095 in) (cylinder #1) 38.243–38.343 mm (1.5056–1.5096 in) (cylinder #2) Limit 38.141 mm (1.5016 in) (cylinder #1) 38.143 mm (1.5017 in) (cylinder #2) Intake B 31.950–32.050 mm (1.2579–1.2618 in) Limit 31.850 mm (1.2539 in) Exhaust A 38.236–38.336 mm (1.5054–1.5093 in) Limit 38.136 mm (1.5014 in) Exhaust B 31.950–32.050 mm (1.2579–1.2618 in) Limit 31.850 mm (1.2539 in) Rocker arm/rocker arm shaft Rocker arm inside diameter 18.000–18.018 mm (0.7087–0.7094 in) Limit 18.036 mm (0.7101 in) Rocker arm shaft outside diameter 17.976–17.991 mm (0.7077–0.7083 in) Rocker-arm-to-rocker-arm-shaft clearance 0.009–0.042 mm (0.0004–0.0017 in) Limit 0.080 mm (0.0032 in) * A B
ENGINE SPECIFICATIONS 2-4 Valve, valve seat, valve guide Valve clearance (cold) Intake 0.00–0.04 mm (0.0000–0.0016 in) Exhaust 0.00–0.04 mm (0.0000–0.0016 in) Valve dimensions Valve head diameter A (intake) 33.90–34.10 mm (1.3346–1.3425 in) Valve head diameter A (exhaust) 27.90–28.10 mm (1.0984–1.1063 in) Valve face width B (intake) 1.300–2.300 mm (0.0512–0.0906 in) Valve face width B (exhaust) 1.200–2.400 mm (0.0472–0.0945 in) Valve seat width C (intake) 0.90–1.10 mm (0.0354–0.0433 in) Limit 2.0 mm (0.08 in) Valve seat width C (exhaust) 0.90–1.10 mm (0.0354–0.0433 in) Limit 2.0 mm (0.08 in) Valve margin thickness D (intake) 0.70–1.30 mm (0.0276–0.0512 in) Limit 0.4 mm (0.02 in) Valve margin thickness D (exhaust) 0.70–1.30 mm (0.0276–0.0512 in) Limit 0.4 mm (0.02 in) Valve stem diameter (intake) 5.975–5.990 mm (0.2352–0.2358 in) Limit 5.945 mm (0.2341 in) Valve stem diameter (exhaust) 5.960–5.975 mm (0.2346–0.2352 in) Limit 5.930 mm (0.2335 in) Valve guide inside diameter (intake) 6.000–6.012 mm (0.2362–0.2367 in) Limit 6.050 mm (0.2382 in) Valve guide inside diameter (exhaust) 6.000–6.012 mm (0.2362–0.2367 in) Limit 6.050 mm (0.2382 in) A B C D