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Yamaha Mt 01 T 2005 Manual

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    of 435
    							LUBRICATION SYSTEM CHART AND DIAGRAMS
    2-35
    1
    4
    3
    2 
    						
    							LUBRICATION SYSTEM CHART AND DIAGRAMS
    2-36
    1. Rocker arm shaft
    2. Crankshaft
    3. Valve lifter
    4. Push rod 
    						
    							LUBRICATION SYSTEM CHART AND DIAGRAMS
    2-37
    3
    21
    1 A-A
    B-B
    B
    B
    A
    A 
    						
    							LUBRICATION SYSTEM CHART AND DIAGRAMS
    2-38
    1. Oil pump
    2. Oil strainer (crankcase)
    3. Oil pipe 1 
    						
    							LUBRICATION SYSTEM CHART AND DIAGRAMS
    2-39
    3 42
    1
    A 
    						
    							LUBRICATION SYSTEM CHART AND DIAGRAMS
    2-40
    1. Main axle
    2. Drive axle
    3. Oil pump
    4. Oil strainer (crankcase)
    A. To oil filter cartridge 
    						
    							CABLE ROUTING
    2-41
    EAS20430
    CABLE ROUTING
    A
    10
    11
    12
    13
    1
    23
    4
    5
    6
    6
    6
    8
    9
    14
    15
    16
    17
    7
    H
    D
    E
    G
    I
    J
    B
    C
    F 
    						
    							CABLE ROUTING
    2-42
    1. Air temperature sensor coupler
    2. Sub-wire harness 3 coupler
    3. Front turn signal light coupler
    4. Headlight assembly coupler
    5. Headlight coupler (low beam)
    6. Wire harness
    7. Clutch fluid reservoir hose
    8. Left handlebar switch lead
    9. Starter motor lead
    10. Rectifier/regulator
    11. Stator coil assembly lead
    12. Horn
    13. Horn lead
    14. Front brake hose
    15. Throttle cable (accelerator cable)
    16. Throttle cable (decelerator cable)
    17. Front brake fluid reservoir hose
    A. Fasten the air temperature sensor lead and sub-
    wire harness 3 with the harness holder.
    B. Pass the brake hose through the guide on the 
    meter assembly bracket, making sure to fit the 
    grommet on the hose in the guide.
    C. Make sure that the brake hose three-way joint 
    contacts the tab on the front brake hose joint 
    bracket.
    D. Fasten the wire harness, stator coil assembly lead, 
    rectifier regulator lead, and horn lead with the 
    holder. Face the fastener of the holder forward.
    E. Fasten the horn leads with the holder. Face the 
    open ends of the holder upward.
    F. There should be no slack in the horn leads 
    between the holder and the guide on the horn 
    bracket.
    G. Pass the horn lead through the guide on the horn 
    bracket.
    H. Pass the wire harness through the guide.
    I. Route the right handlebar switch lead behind the 
    throttle cables.
    J. Route the right handlebar switch lead and front 
    brake light switch lead over and in front of the front 
    brake hose. 
    						
    							CABLE ROUTING
    2-43
    DD
    CB
    B C
    17
    A
    BC
    DEF
    GH
    I
    J
    K
    L
    M
    M
    N
    O
    P
    Q
    R
    S
    ST
    U
    V
    W
    X
    Y
    Z
    AC
    AB
    AA
    AEAF
    AG
    AG
    AH
    AI
    AD
    AK
    AL
    AM
    AN
    AJ
    D-D C-C
    B-B A
    F E
    F
    A
    E
    123
    4
    567
    8
    9
    10
    11
    12
    1213
    1314
    1415
    15
    1515
    1515
    16 19
    2020
    21
    16 1718 
    						
    							CABLE ROUTING
    2-44
    1. Meter assembly lead
    2. Clutch hose
    3. Left handlebar switch lead
    4. Cylinder-#1 intake air pressure sensor
    5. Cylinder-#1 intake air pressure sensor hose
    6. Cylinder-#2 right spark plug lead
    7. Cylinder-#2 right ignition coil
    8. Cylinder-#2 right ignition coil lead
    9. Cylinder-#1 left spark plug lead
    10. EXUP servo motor lead
    11. Cylinder-#1 left ignition coil
    12. Negative battery lead
    13. Crankshaft position sensor lead
    14. Sidestand switch lead
    15. Starter motor lead
    16. Oil tank breather hose
    17. Throttle cable (decelerator cable)
    18. Throttle cable (accelerator cable)
    19. Engine bracket (rear upper side)
    20. Frame
    21. Wire harness
    A. To meter assembly
    B. Route the cylinder-#1 intake air pressure sensor 
    hose to the outside of the clutch hose, wire 
    harness, meter assembly lead, cylinder-#2 right 
    spark plug lead and left handlebar switch lead.
    C. Route the cylinder-#2 right spark plug lead to the 
    inside of the left handlebar switch lead and under 
    the wire harness.
    D. Route the cylinder-#1 intake air pressure sensor 
    lead to the inside of the cylinder-#2 right spark plug 
    lead, left handlebar switch lead, meter assembly 
    lead, and wire harness.
    E. Install the throttle cables so that the metal section 
    of each outer cable is in a straight line when 
    viewed from the side.
    F. Fasten the cylinder-#2 right spark plug lead, left 
    handlebar switch lead, meter assembly lead, and 
    wire harness with the plastic band. Fasten the left 
    handlebar switch lead and meter assembly lead at 
    the white tape on each lead and face the end of the 
    plastic band downward.
    G. Route the cylinder-#1 intake air pressure sensor 
    hose under the cylinder-#2 right spark plug lead.
    H. Wrap the protective covering around the wire 
    harness, left handlebar switch coupler, and meter 
    assembly couplers, making sure to cover the leads 
    that are not covered by their protective sleeves.
    I. Fasten the wire harness by sliding the plastic 
    holder on the wire harness onto the stud on the 
    cylinder-#2 right ignition coil bracket.
    J. White connector
    K. Black connector
    L. To throttle body
    M. Pass the wire harness between the clutch hose 
    bracket and the frame.
    N. To engine
    O. The wire harness should not protrude to the inside 
    of the frame.
    P. The rubber sheet should hang down over the wire 
    harness, clutch hose, cylinder-#1 left spark plug 
    lead, EXUP servo motor lead and negative battery 
    lead. Be sure not to cover the fuel hose.Q. Route the cylinder-#1 left spark plug lead under 
    the frame boss and to the outside of the wire 
    harness and clutch hose.
    R. Route the clutch hose to the outside of the wire 
    harness.
    S. Fasten the clutch hose and EXUP servo motor 
    lead with the plastic locking ties. Face the buckle of 
    the plastic locking tie forward, with the end facing 
    outward, and then cut off the excess end of the tie.
    T. Fasten the EXUP servo motor lead at the white 
    tape and the grommet on the clutch hose with a 
    plastic band, making sure that the EXUP servo 
    motor lead is routed towards the front of the 
    vehicle.
    U. Route the negative battery lead to the inside of the 
    starter motor lead and over the battery box.
    V. Route the sidestand switch lead and crankshaft 
    position sensor lead to the outside of the engine 
    bracket (rear upper side).
    W. Route the crankshaft position sensor lead and 
    sidestand switch lead behind the engine boss, 
    making sure not to route the leads over the boss.
    X. Fasten the starter motor lead, sidestand switch 
    lead, and crankshaft position sensor lead with the 
    lead holder.
    Y. Fasten the sidestand switch lead and the starter 
    motor lead together with the plastic clamp at the 
    white paint mark on the sidestand switch lead.
    Z. Pass the plastic band through the hole in the 
    frame, and then fasten the starter motor lead with 
    the band. Face the end of the plastic band inward.
    AA.Align the white tape on the starter motor lead with 
    the bend in the frame, and then fasten the lead at 
    the white tape with the plastic band. Face the end 
    of the plastic band inward.
    AB.Fasten the starter motor lead with the plastic band.
    AC.Route the wire harness to the inside of the left 
    handlebar switch lead and meter assembly lead.
    AD.Route the clutch hose under the left handlebar 
    switch lead and meter assembly lead.
    AE.Frame hole
    AF. The starter motor lead should not protrude to the 
    outside of the frame.
    AG.The buckle of the plastic band should be under the 
    frame.
    AH.The starter motor lead should not protrude past 
    the line shown in the illustration.
    AI. Face the end of the plastic band inward.
    AJ. Pass the plastic band through the hole in the 
    engine bracket (front upper side).
    AK.90
    °
    AL. Fasten the wire harness and oil tank breather hose 
    with the holder.
    AM.Align the lower edge of the white tape on the wire 
    harness with the lower edge of the holder.
    AN.Fasten the wire harness with the holder. 
    						
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