Yamaha Mt 01 T 2005 Manual
Have a look at the manual Yamaha Mt 01 T 2005 Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 255 Yamaha manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
TIGHTENING TORQUES 2-25 Shift arm bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Left rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb) Right rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb) Footrest cover bracket M6 3 7 Nm (0.7 m·kg, 5.1 ft·lb) Passenger footrest nut M10 2 28 Nm (2.8 m·kg, 20 ft·lb) Front wheel: Front wheel axle M18 1 72 Nm (7.2 m·kg, 52 ft·lb) Front wheel axle pinch bolt M8 1 23 Nm (2.3 m·kg, 27 ft·lb) Front brake disc bolt M6 12 18 Nm (1.8 m·kg, 13 ft·lb) Rear wheel: Rear wheel axle nut M24 1 150 Nm (15.0 m·kg, 110 ft·lb) Rear brake disc bolt M6 6 18 Nm (1.8 m·kg, 13 ft·lb) Rear wheel sprocket nut M10 6 100 Nm (10.0 m·kg, 72 ft·lb) Front brake: Front brake master cylinder holder boltM6 2 10 Nm (1.0 m·kg, 7.2 ft·lb) Front brake hose union bolt M10 2 30 Nm (3.0 m·kg, 22 ft·lb) Front brake caliper bolt M10 4 35 Nm (3.5 m·kg, 25 ft·lb) Bleed screw (front brake caliper) M8 2 6 Nm (0.6 m·kg, 4.3 ft·lb) Bleed screw (front brake master cylinder)M8 1 6 Nm (0.6 m·kg, 4.3 ft·lb) Front brake hose holder bolt M6 2 6 Nm (0.6 m·kg, 4.3 ft·lb) Rear brake: Rear brake master cylinder bolt M8 2 23 Nm (2.3 m·kg, 27 ft·lb) Locknut (rear brake master cylinder)M8 1 16 Nm (1.6 m·kg, 11 ft·lb) Rear brake hose union bolt M10 2 30 Nm (3.0 m·kg, 22 ft·lb) Rear brake hose guide bolt 1 M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Rear brake hose guide bolt 2 M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb) Rear brake pad pin M10 1 17 Nm (1.7 m·kg, 12 ft·lb) Rear brake screw plug M10 1 3 Nm (0.3 m·kg, 2.2 ft·lb) Rear brake caliper bolt M8 1 22 Nm (2.2 m·kg, 16 ft·lb) Rear brake caliper bolt M12 1 27 Nm (2.7 m·kg, 19 ft·lb) Bleed screw (rear brake caliper) M8 1 6 Nm (0.6 m·kg, 4.3 ft·lb) Handlebar: Upper handlebar holder bolt M8 4 20 Nm (2.0 m·kg, 14 ft·lb) Lower handlebar holder nut M12 2 40 Nm (4.0 m·kg, 29 ft·lb) Main switch/immobilizer unit bolt M8 2 32 Nm (3.2 m·kg, 23 ft·lb) ItemThread sizeQ’ty Tightening torque Remarks LT LT LT LT LS
TIGHTENING TORQUES 2-26 Grip end M16 2 29 Nm (2.9 m·kg, 21 ft·lb) Clutch master cylinder holder bolt M6 2 13 Nm (1.3 m·kg, 9.4 ft·lb) Rearview mirror M10 2 14 Nm (1.4 m·kg, 10 ft·lb) Front fork and steering head: Upper bracket pinch bolt M8 2 26 Nm (2.6 m·kg, 19 ft·lb) Steering stem nut M22 1 110 Nm (11.0 m·kg, 80 ft·lb) Lower ring nut (initial tightening torque)M25 1 52 Nm (5.2m·kg, 37 ft·lb)See NOTE. Lower ring nut (final tightening torque)M25 1 23 Nm (2.3 m·kg, 27 ft·lb)See NOTE. Cap bolt M47 2 20 Nm (2.0 m·kg, 14 ft·lb) Cap bolt (damper rod assembly and nut) M10 2 25 Nm (2.5 m·kg, 18 ft·lb) Damper rod assembly M24 2 35 Nm (3.5 m·kg, 25 ft·lb) Lower bracket pinch bolt M8 4 28 Nm (2.8 m·kg, 20 ft·lb) Front brake hose joint bracket boltM6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Front brake hose joint bolt M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Headlight assembly bolt M6 4 7 Nm (0.7 m·kg, 5.1 ft·lb) Meter assembly bracket bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Headlight assembly bracket bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Front fork guard bolt M6 4 7 Nm (0.7 m·kg, 5.1 ft·lb) Front fender bolt M6 4 6 Nm (0.6 m·kg, 4.3 ft·lb) Swingarm and rear shock absorber: Swingarm pivot shaft nut M18 1 125 Nm (12.5 m·kg, 90 ft·lb) Footrest bracket pinch bolt M8 2 25 Nm (2.5 m·kg, 18 ft·lb) Relay arm nut (relay arm and swingarm)M10 1 40 Nm (4.0 m·kg, 29 ft·lb) Relay arm nut (relay arm and connecting arm) M12 1 49 Nm (4.9 m·kg, 35 ft·lb) Rear shock absorber assembly nut (rear side)M10 1 40 Nm (4.0 m·kg, 29 ft·lb) Rear shock absorber assembly nut (front side)M12 1 49 Nm (4.9 m·kg, 35 ft·lb) Rear brake hose guide bolt 1 M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Rear brake hose guide bolt 2 M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb) Rear fender bolt M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Locknut (rear shock absorber spring preload adjusting nut)M20 1 42 Nm (4.2 m·kg, 30 ft·lb) ItemThread sizeQ’ty Tightening torque Remarks LS LT
TIGHTENING TORQUES 2-27 NOTE: 1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m·kg, 37 ft·lb) with a torque wrench, then loosen the lower ring nut completely. 2. Retighten the lower ring nut to 23 Nm (2.3 m·kg, 17 ft·lb) with a torque wrench. Drive chain guard bolt (swingarm side)M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Drive chain guide bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Locknut (drive chain adjusting bolt)M8 2 16 Nm (1.6 m·kg, 11 ft·lb) ItemThread sizeQ’ty Tightening torque Remarks
LUBRICATION POINTS AND LUBRICANT TYPES 2-28 EAS20360 LUBRICATION POINTS AND LUBRICANT TYPES EAS20370 ENGINE Lubrication point Lubricant Oil seal lips O-rings Bearings Cylinder head nuts and washers Connecting rod small end and big end Crankshaft journals Piston surfaces Piston pins Connecting rod bolts Camshaft cam lobes and camshaft journals Valve push rods Valve push rod end balls Valve stems (intake and exhaust) Valve stem ends (intake and exhaust) Valve lifters Rocker arms Rocker arm shafts Oil pump rotors (inner and outer) and oil pump housing Oil pump driven gear shaft Crankcase stud bolt ends Crankcase bush (generator shaft journal) Starter clutch idle gear inner surface Starter clutch idle gear shafts Starter clutch roller and starter clutch gears outer surface Crankshaft journal Primary driven gear inner surface Clutch push rods and ball Clutch boss nut and washer Transmission gears (wheel and pinion) and collar Drive sprocket nut and washer LS LS E E E E E E M M E E M E E E E E E E E E E E E E LS E M E
LUBRICATION POINTS AND LUBRICANT TYPES 2-29 Shift forks and shift fork guide bars Shift drum Shift shaft and shift shaft oil seal lip Crankcase mating surfaceYamaha bond No.1215 Stator coil lead grommetYamaha bond No.1215 Crankshaft position sensor lead grommetYamaha bond No.1215 Lubrication point LubricantE E LS
LUBRICATION POINTS AND LUBRICANT TYPES 2-30 EAS20380CHASSIS Lubrication point Lubricant Down tube bolt (front and rear) Steering bearings and upper bearing dust cover lip Lower bearing dust seal lip Steering ring nut thread (upper and lower) Main switch bracket spacer outer surfaces Front wheel oil seal lips (left and right) Rear wheel oil seal lips (left and right) Rear wheel drive hub oil seal lip Rear wheel drive hub mating surface Tube guide (throttle grip) inner surface and throttle cables Brake lever pivoting point and metal-to-metal moving parts Silicon grease Clutch lever pivoting point and metal-to-metal moving parts Brake pedal shaft pivoting point Passenger footrest pivoting point and ball Sidestand pivoting point and metal-to-metal moving parts Sidestand switch striker and sidestand switch contact point Sidestand hook and spring Swingarm pivot shaft Bearing, spacer and oil seal lips (swingarm pivot shaft) Bearing, spacer and oil seal lips (swingarm and relay arm) Bearing, spacer and oil seal lips (rear shock absorber) Bearing, spacer and oil seal lips (relay arm) Bearing, spacer and oil seal lips (connecting arm) Shift pedal pivoting point Shift rod pivoting point Seat lock lever pivoting point O-rings (oil delivery pipe and oil filler cap) E LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-31 EAS20390 LUBRICATION SYSTEM CHART AND DIAGRAMS EAS20400 ENGINE OIL LUBRICATION CHART 9 10 11 7 6 5 1 212 14 1315 16 17 18 19 2026 2336 213138 40 39 37 2730 30 35 3529 29 34 3433 3328 28 32 32 25 24 22 8 3 4 A
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-32 1. Oil pan 2. Engine oil drain bolt (crankcase) 3. Oil strainer (crankcase) 4. Oil pump 5. Oil pump rotor 1 6. Oil pump rotor 2 7. Check ball 8. Relief valve 9. Oil tank 10. Oil strainer (oil tank) 11. Engine oil drain bolt (oil tank) 12. Drive axle 13. Drive axle gears 14. Main axle 15. Oil pump drive gear 16. Main axle gears 17. Clutch 18. Bypass valve 19. Oil filter cartridge 20. Generator shaft journal (left) 21. Generator shaft journal (right) 22. Starter clutch 23. Crankshaft journal (camshaft cover side) 24. Camshaft journal (camshaft cover side) 25. Camshaft lobe faces 26. Crankshaft journal (right) 27. Front cylinder 28. Crank pin 29. Connecting rod 30. Piston 31. Front camshaft 32. Valve lifter 33. Push rod 34. Rocker arm 35. Valve stem end 36. Crankshaft journal (left) 37. Rear cylinder 38. Rear camshaft 39. Front cylinder intake valve 40. Rear cylinder intake valve A. Pressure feed
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-33 EAS20410LUBRICATION DIAGRAMS 3 5 3 1 B-B D-D E-E A C E E 2 1 B B D D 4 2 A C
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-34 1. Oil delivery pipe 2. Push rod 3. Oil filter cartridge 4. Rocker arm shaft 5. Oil delivery pipe 2