Troy-Bilt Bilt 0 Manual
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31 4. Remove the belt from the spindle pulleys. 5. Install the new belt around the spindle pulleys as shown and reinstall the belt covers. See Figure 7-10. 6. Place the belt around the idler pulleys removed in step 3 with the “V” side facing in. Once in place, reinstall all the hardware and tighten the flange lock nut to secure the assembly. See Figure 7-11. 7. Route the belt as shown in Figure 7-11 and then reinstall the deck (refer to Deck Installation on page 29). 50” & 54” Deck 1. Remove the deck from beneath the tractor, (refer to Deck Removal on page 27). 2. Remove the hex washer screws securing the belt covers to the deck. See Figure 7-12. Belt Cover Hex Washer Screws Idler Pulley Belt Guards Spindle Pulley Spindle Pulley Spindle PulleyIdler Arm Figure 7-12 3. Remove the two idler pulleys by removing the hex screws and flange lock nuts that secure them to the deck and the idler arm. See Figure 7-13. Do not lose any of the hardware when removing the hex screw and flange lock nut. Flange Lock Nut Idler Pulley Idler Pulley Spacer Idler Arm Hex Screw Hex Screw Pulley Cap Belt Guard Belt Guard Flange Lock Nut Figure 7-13 NOTE: Take note of the position of the belt guards to ensure they are properly re-installed. 4. Remove the belt from the spindle pulleys. 5. Install the new belt around the spindle pulleys as shown and reinstall the belt covers. See Figure 7-12. 6. Place the belt around the idler pulleys removed in step 3 with the “V” side facing in. Once in place, reinstall all the hardware and tighten the flange lock nut to secure the assembly. See Figure 7-13. 7. Route the belt as shown in Figure 7-13 and then reinstall the deck (refer to Deck Installation on page 29). SECTION 7
32 Mower Blade Care WARNING! Before performing any maintenance, place the PTO switch in the “OFF” position, engage the parking brake lever, turn the ignition key to the “OFF” position and remove the key from the switch. Protect your hands by using heavy gloves when handling the blades. When servicing the mower deck, be careful not to cut yourself on the sharpened blades. The cutting blades must be kept sharp at all times. Sharpen the cutting edges of the blades evenly so that the blades remain balanced and the same angle of sharpness is maintained. If the cutting edge of a blade has already been sharpened many times, or if any metal separation is present, it is recommended that new blades be installed. New blades are available at your authorized dealer. The blades may be removed as follows. 1. Remove the deck from beneath the tractor, (refer to Deck Removal on page 27) then gently flip the deck over to expose its underside. 2. Use a 15⁄16” wrench to hold the hex nut on top of the spindle assembly when loosening the hex nut securing the blade. A block of wood may be placed between the deck housing and the cutting edge of the blade to help in breaking loose the hex nut securing the blade. See Figure 7-14. Hex Flange Nut Spindle Assembly Wood Block Figure 7-14 3. When reinstalling the blades, be sure they are installed so that the wings are pointing upward toward the top of the deck. 4. Tighten the blade nuts to 70-90 ft. lbs. 5. Reinstall the deck (refer to Deck Installation on page 29). Changing the Transmission Drive Belt Several components must be removed and special tools used in order to change the tractor’s transmission drive belt. See your Cub Cadet dealer to have the transmission drive belt replaced. Tractor Creeping Creeping is the slight forward or backward movement of the mower when the throttle is on and the speed control levers are in the neutral position. If your mower creeps, see an authorized service dealer. SECTION 7
33 ProblemCauseRemedy Excessive vibration 1. Cutting blade loose or unbalanced. 2. Damaged or bent cutting blade. 1. Tighten blade and spindle. 2. Replace blade. Uneven cut 1. Deck not leveled properly. 2. Dull blade. 3. Uneven tire pressure. 1. Perform side-to-side deck adjustment. 2. Sharpen or replace blade. 3. Check tire pressure in all four tires. Mower will not mulch grass (If Equipped w/Mulching Kit) 1. Engine speed too low. 2. Wet grass. 3. Excessively high grass. 4. Dull blade. 1. Place throttle in FAST (rabbit) position. 2. Do not mulch when grass is wet. 3. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath. 4. Sharpen or replace blade. Troubleshooting8
34 ComponentPart Number and Description 954-04033A Deck Belt, RZT L42 954-04325 Deck Belt, RZT L46 954-05008 Deck Belt, RZT L50 954-04329 Deck Belt, RZT L54 954-04317 Drive Belt 942-04312 Deck Blade, RZT L42 942-04244A Deck Blade, RZT L46 942-04053C Deck Blade, RZT L50 942-04053C-X Extreme Blade, RZT L50 942-0677B Deck Blade, RZT L54 942-0677-X Extreme Blade, RZT L54 918-04822A Deck Spindle, RZT L42 918-05078 Deck Blade, RZT L46 918-04125B Deck Spindle, RZT L50 918-05137 Deck Blade, RZT L54 734-04155 Deck Wheel 925-1707D Batter y 951-12428 Fuel Tank Cap Phone (800) 828-5500 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at www.troybilt.com. Replacement Parts9
35 ComponentPart Number and Description 946-4830A Throttle/Choke Control Cable 925-1745A Ignition Key 631-04288 Discharge Chute Assy., RZT L42/46 631- 05058 Discharge Chute Assy., RZT L50/54 634-04293-0931 Wheel Assembly, RZT L42/46/54 634-04128-0931 Wheel Assembly, RZT L50 634-04237B Caster Wheel Assy., RZT L42 634-04711 Caster Wheel Assy., RZT L46/50/54 Phone (800) 828-5500 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at www.troybilt.com. SECTION 9
36 The following attachments and accessories are compatible with your Troy-Bilt RZT L tractor. See your Troy-Bilt dealer or the retailer from which you purchased your tractor for information regarding price and availability. Part NumberPart 19A30006OEM42” Mulch Kit 19A30005OEM46” Mulch Kit 19 0 -193 - 0 0 050” Mulch Kit 19 0 - 8 41-19 054” Mulch Kit 19B70020OEM42” Bagger w/ Weight Kit 19B7002010046” Bagger w/ Weight Kit 19B70004OEM50” Bagger w/ Weight Kit 19A70 03 4 O E M54” Bagger w/ Weight Kit 19A70030100Front Weight Kit 490-290-0013Tractor Cover 490-850-0005Blade Removal Tool 490-850-0008Oil Siphon 490 -900 - 0045Oil Filter Wrench SPW-136Spark Plug Wrench 49 0 -325 - L0211 Gallon Tire & Tube Sealant by Tire Aid™ 49 0 -32 5 - L01924 oz. Tire & Tube Sealant by Tire Aid™ 490-850-L013Deluxe Tire/Tube Foot Pump by Tire Aid™ 490-850-L014Tire Aid™ Deluxe Tire Plug Kit by Tire Aid™ 490-328-L01415” Tractor Tube with Sealant by Tire Aid™ 490-328-L01618” & 20” Tractor Tube with Sealant by Tire Aid™ 2221632 oz. STA-BIL® Attachments & Accessories10
FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MTD Consumer Group Inc, the United States Environmental Protection Agency (EPA), and, for those products certified for sale in the state of California, the California Air Resources Board (CARB) are pleased to explain the emission (evaporative and/or exhaust) control system (ECS) warranty on your outdoor 2006 and later small off-road spark-ignited engine and equipment (outdoor equipment engine) In California, new outdoor equipment engines must be designed, built and equipped to meet the State’s stringent anti-smog standards (in other states, 1997 and later model year equipment must be designed, built, and equipped to meet the U.S. EPA small off-road, spark ignition engine regulations. MTD Consumer Group Inc must warrant the ECS on your outdoor equipment engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of outdoor equipment engine. Your ECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components. Where a warrantable condition exists, MTD Consumer Group Inc will repair your outdoor equipment engine at no cost to you including diagnosis, parts and labor. MANUFACTURER’S WARRANTY COVERAGE: This emission control system is warranted for two years. If any emission-related part on your outdoor equipment engine is defective, the part will be repaired or replaced by MTD CONSUMER GROUP INC. OWNER’S WARRANTY RESPONSIBILITIES: As the outdoor equipment engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group Inc recommends that you retain all receipts covering maintenance on your outdoor equipment engine, but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts. As the outdoor equipment engine owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your outdoor equipment engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications. You are responsible for presenting your outdoor equipment engine to MTD Consumer Group Inc’s distribution center or service center as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact the MTD Consumer Group Inc Service Department at 1-800-800-7310 or via email at http://support.mtdproducts.com GENERAL EMISSIONS WARRANTY COVERAGE: MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the outdoor equipment engine is: Designed, built and equipped so as to conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in MTD Consumer Group Inc’s application for certification. The warranty period begins on the date the outdoor equipment engine is delivered to an ultimate purchaser or first placed into service. The warranty period is two years. Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows: 1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period. 2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. 3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part. 4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner. 5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment. 6. The outdoor equipment engine owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-related warranted part, provided that such diagnostic work is performed at a warranty station. 7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part. 8. Throughout the off-road engine and equipment warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. 9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of MTD Consumer Group Inc.
GDOC-100223 Rev. A 10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the outdoor equipment engine has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. Further, the coverage under this warranty extends only to parts that were present on the off-road engine and equipment purchased. The following emission warranty parts are covered (if applicable): 1. Fuel Metering System • Cold start enrichment system (soft choke) • Carburetor and internal parts (or fuel injection system) • Fuel pump • Fuel tank 2. Air Induction System • Air cleaner • Intake manifold 3. Ignition System • Spark plug(s) • Magneto ignition system 4. Exhaust System • Catalytic converter • SAI (Reed valve) 5. Miscellaneous Items Used in Above System • Vacuum, temperature, position, time sensitive valves and switches • Connectors and assemblies 6. Evaporative Control • Fuel hose • Fuel hose clamps • Tethered fuel cap • Carbon canister • Vapor lines
MANUFACTURER’S LIMITED WARRANTY FOR GDOC-100242 REV. A The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/ or its territories and possessions (either entity respectively, “Troy-Bilt”). This warranty is in addition to any applicable emissions warranty provided with your product. “Troy-Bilt” warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of three (3) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Troy-Bilt for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. Attachments — Troy-Bilt warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment’s original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-866-840-6483, 1-330-558-7220 or log on to our Web site at www.troybilt.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800- 668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions. b. Log splitter pumps, valves, and cylinders have a separate one- year warranty. c. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. d. Service completed by someone other than an authorized service dealer. e. Troy-Bilt does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through Troy-Bilt’s authorized channels of export distribution. f. Replacement parts that are not genuine Troy-Bilt parts. g. Transportation charges and service calls. h. Troy-Bilt does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220 MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238