Troy-Bilt Bilt 0 Manual
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11 Lower Deck Discharge Chute Deflector WARNING! Never operate the mower deck without the chute deflector installed and in the down position. The discharge chute deflector must be installed before operating the mower. 1. Remove the keys that are attached with a zip tie to the chute bracket. 2. Remove the flange lock nuts from the deck. Do not remove the push nuts or carriage bolts, leaving them in place will aid in installing the chute. See Figure 3-5. 50” Deck Shown Flange Lock Nuts Push NutsCarriage Bolts Figure 3-5 3. Install the discharge chute deflector using the carriage bolts, push nuts and flange lock nuts as shown in Figure 3-6 and securely tighten the hardware. Discharge Chute Deflector 50” Deck Shown Flange Lock Nuts Push Nuts Carriage Bolts Figure 3-6 Adjusting the Seat To adjust the position of the seat, rotate the seat forward and locate the clamp knob on the front left of the seat pan. Refer to Figure 3 -2 . Rotate the clamp knob to the left and remove it, slide the seat forward or backward and re-insert the clamp knob into one of the four available positions on the seat pan and into the seat, then tighten securely. Make sure the seat is locked into position before operating the tractor. See Figure 3-7. ClampKnob Seat Adjustment Positions Figure 3-7 SECTION 2
12 Deck HeightIndex Deck LiftHandle RH Drive Control LeverLH Drive Control Lever Hour Meter/ Indicator Panel Fuel Tank Cap Ignition Switch PTO Switch Throttle/Choke ControlCup Holder Storage Tray Fuel Level Window RH Transmission Bypass Rod LH Transmission Bypass Rod NOTE: This Operator’s Manual covers several models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours. NOTE: References to LEFT, RIGHT, FRONT, and REAR indicate that position on the tractor when facing forward while seated in the operator’s seat. RH and LH Drive Control Levers The RH and LH control levers are located on each side of the operator’s seat. These hinged levers pivot outward to open space to permit the operator to either sit in the tractor seat, or to dismount the tractor. The levers must be fully opened out and in the neutral position to start the tractor engine. When the levers are fully outward, the parking brake is also engaged. Each lever controls the respective RH or LH transmission. Consequently, these levers control all of the movements of the tractor. Driving and steering utilizing these control levers is quite different from conventional tractors, and will take some practice to master. Refer to Operation for instructions on using the control levers. Deck Height Index The deck height index consists of eight index notches located on the front/right of the console. Each notch corresponds to a 1⁄2” change in the deck height position ranging from 1-1⁄2” at the lowest notch to 4” at the highest notch. Deck Lift Handle The deck lift handle is located on the front/ right of the console, and is used to raise and lower the mower deck. Pull the handle to the left out of the index notch and push downward to lower the deck, or pull upward to raise the deck. When the desired height is attained, move the lift handle to the right until fully in the index notch. Controls & Features4
13 Fuel Tank Cap The fuel tank cap is located near the middle of the LH console. Turn the fill cap approximately 1⁄4 turn and pull upward to remove. The fuel cap is tethered to the tractor to prevent its loss. Do not attempt to remove the cap from the tractor. Fill tank to the bottom of the filler neck, allowing some space in the tank for fuel expansion. Do not overfill the tank. Push the cap downward on the fuel tank fill neck and turn approximately 1⁄4 turn clockwise to tighten. Always re-install the fuel cap tightly onto the fuel tank after removing. WARNING! Never fill the fuel tank when the engine is running. If the engine is hot from recently running, allow to cool for several minutes before refueling. Highly flammable gasoline could splash onto the engine and cause a fire. Fuel Level Window The Fuel Level Window is located on the outer left side of the LH console and shows the level of fuel in the gas tank. Throttle/Choke Control The throttle/choke control is located on the RH console to the left of the hour meter/indicator panel. When set in a given position, a uniform engine speed will be maintained. • Push the throttle/choke control handle forward to increase the engine speed. The tractor is designed to operate with the throttle/choke control in the fast position (full throttle) when the tractor is being driven and the mower deck is engaged. • Pull the throttle/choke control handle rearward to decrease the engine speed. • When starting the engine, push the control handle fully forward into the “CHOKE” position. • After starting and warming the engine, move the control handle rearward until you feel it move past the choke detent. FA ST SL OW Ignition Switch The ignition switch is located on the RH console to the rear of the PTO switch. The ignition switch has three positions as follows: STOP — The engine and electrical system is turned off. RUN — The tractor electrical system is energized. S TA R T — The starter motor will turn over the engine. Release the key immediately when the engine starts NOTE: To prevent accidental starting and/or battery discharge, remove the key from the ignition switch when the tractor is not in use. Power Take-Off (PTO) Switch The PTO switch is located on the RH console to the left of the hour meter/indicator panel. The PTO switch operates the electric PTO clutch mounted on the bottom of the engine crankshaft. Pull the switch knob upward to engage the PTO clutch, or push the knob downward to disengage the clutch. The PTO switch must be in the “disengaged” position when starting the engine. Transmission Bypass Rods The transmission bypass rods (one for each the RH and LH transmission) are located on the rear of the tractor, just inside each rear wheel. When engaged, the two rods open a bypass within the hydrostatic transmissions, which allows the tractor to be pushed short distances by hand. Refer to the Assembly & Set-Up section for instructions on using the bypass feature. CAUTION: Never tow your tractor. Towing the tractor with the rear wheels on the ground may cause severe damage to the transmissions. Cup Holder The cup holder is located toward the middle of the RH console. Storage Tray The storage tray is located at the rear of the RH console. Seat Clamp Knob (Not Seen) The seat clamp knob is located below the front/left of the seat. The knob allows for adjustment forward or backward of the operator’s seat. Refer to the Assembly & Set-Up section for instructions on adjusting the seat position. SECTION 4
14 Hour Meter/Indicator Panel The hour meter/indicator panel is located on the RH console to the right of the throttle or throttle/choke control. Hour Meter Features The hour meter records the hours that the tractor has been operated in the digital display (tenths of an hour - right most digit). NOTE: The hour meter is activated whenever the ignition switch is turned to the “ON” position. Keep a record of the actual hours of operation to assure all maintenance procedures are completed according to the instructions in this manual and the engine manual. When key is turned to the “ON” position, the battery indicator light briefly illuminates and the battery voltage is briefly displayed. The display then changes to the accumulated hours. The Indicator Monitor will also remind the operator of maintenance intervals for changing the engine oil. The LCD will alternately flash, “CHG” ; “OIL” and the recorded hours for five minutes after every 50 hours of recorded operation. The maintenance interval lasts for two hours (from 50-52, 100-102, 150-152, etc.). The LCD will flash as described for five minutes every time the tractor’s engine is started during this maintenance interval. Follow the oil change intervals provided in the engine manual. HOURS 1/10PTO / B LA D E P A R K B R AKE O I L B ATT . Indicator Panel Features Battery Indicator Illuminates and the battery voltage is displayed briefly when the ignition switch it turned to the “ON” position. Illuminates to indicate the battery voltage has dropped below 11.5 (+0.5/-1.0) volts. The battery voltage is also displayed on the hour meter. If this indicator and display come on during operation, check the battery and charging system for possible causes and/or contact your Cub Cadet dealer. Oil Pressure Indicator (If Engine So Equipped) This warning lamp indicates low engine oil pressure. If the indicator comes on while the engine is running, stop the engine immediately and check for possible causes. Do not run the engine while this indicator is illuminated. Contact your Cub Cadet dealer to have the tractor and engine inspected. NOTE: The oil pressure indicator may illuminate when the ignition switch is in the ON position, but should turn off when the engine is started. PTO Engaged Indicator This indicator illuminates when the PTO switch is pulled upward in the “ENGAGED” position and the ignition switch is turned to the “START” position. Check this indicator if the engine will not crank with the ignition switch in the “START” position. If necessary, move the PTO switch to the “DISENGAGED” position. Parking Brake Engaged Indicator This indicator illuminates when the parking brake is in the DISENGAGED position and the ignition switch is turned to the “START” position. Check this indicator if the engine will not crank with the ignition switch in the “START” position. If necessary, move the parking brake to the ENGAGED position. This indicator also illuminates when the ignition switch is turned to the “START” position and the RH and/or LH drive control levers are in a position other than the fully out in neutral position. Move the control levers fully outward. SECTION 4
15 General Safety • RECEIVE INSTRUCTION — Entirely read this operator’s manual. Learn to operate this machine SAFELY. Do not risk INJURY or DEATH. Allow only those who have become competent in its usage to operate this tractor. • Before starting the engine or beginning operation, be familiar with the controls. The operator should be in the operator’s seat. The PTO switch must be in the disengaged position and the RH and LH drive control levers moved fully outward in the neutral position. • Keep all shields in place. Keep away from moving parts. • NO RIDERS! Keep all people and pets a safe distance away. Look behind and down to both sides of the tractor before and while backing up. • DO NOT direct the mower discharge at people. • Avoid slopes where possible. Never operate on slopes greater than 15°. Slopes with a greater incline present dangerous operating conditions. Tractors can be rolled over. • Before leaving the operator’s seat: Shut off the PTO, move the RH and LH drive control levers fully outward in the neutral position, shut off the engine and remove the ignition key. Wait for all movement to stop before servicing or cleaning. • Operate the drive control levers smoothly and avoid any sudden movements of the levers when starting and stopping. Keep a firm grip on the control levers. • Be careful when operating near roadways. Stop the tractor motion and wait for vehicles to pass before operating along the road. • Do not operate the tractor with the mower deck removed. Removal of the deck will change the balance of the tractor, and could contribute to a tractor rollover. • Avoid operation on traction surfaces that are unstable; use extreme caution if the surface is slippery. • Slow down before turning and come to a complete stop before any zero turn maneuver. • Do not stop the tractor or park the tractor over combustible materials such as dry grass, leaves, debris, etc. • Do not fill the fuel tank when the engine is running or while the engine is hot. Allow the engine several minutes to cool before refueling. Tighten the fuel cap securely. Before Operating Your Tractor • Before you operate the tractor, study this manual carefully to familiarize yourself with the operation of all the instruments and controls. It has been prepared to help you operate and maintain your tractor efficiently. • This engine is certified to operate only on clean, fresh, unleaded regular gasoline. For best results, fill the fuel tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher. • Unleaded gasoline is recommended because it leaves less combustion chamber deposits and reduces harmful exhaust emissions. Leaded gasoline is not recommended and must not be used where exhaust emissions are regulated. NOTE: Purchase gasoline in small quantities. Do not use gasoline left over from the previous season, to minimize gum deposits in the fuel system. • Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends are not approved. • Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved fuels. Other gasoline/ether blends are not approved. • Check the engine oil level. • Clean the air cleaner element if necessary. • Check the tire inflation pressures. • Adjust the seat for operator’s maximum comfort, visibility and for maintaining complete control of the tractor. Safety Interlock System This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact your authorized Cub Cadet Dealer. • The safety interlock system prevents the engine from cranking or starting unless the RH and LH drive control levers are moved fully outward in the neutral position and the PTO is disengaged. • The safety interlock system will shut off the engine if the operator leaves the seat with the PTO engaged. NOTE: The PTO switch must be moved to the “STOP” position to restart the engine. • The safety interlock system will shut off the PTO and the mower blades will stop if both drive control levers are moved into the reverse position. To re-engage the PTO, the levers must be in the neutral or forward drive position and the PTO switch must be placed in the OFF (disengaged) position and then returned to the ON (engaged) position. Operation5
16 Starting the Engine WARNING! This tractor is equipped with a safety interlock system designed for the protection of the operator. Do not operate the tractor if any part of the interlock system is malfunctioning. Periodically check the functions of the interlock system for proper operation. WARNING! For personal safety, the operator must be sitting in the tractor seat when starting the engine. 1. Operator must be sitting in the tractor seat with the control levers fully outward in neutral (parking brake on). 2. Make certain the PTO switch is in the disengaged (down) position. Refer to Figure 5-1. LH Control Lever Out in NeutralRH Control Lever Out in Neutral Throttle/Choke Control to Full Choke PTO Switch in Down (Disengaged) Position Ignition Switch Figure 5-1 3. Move the throttle/choke control into the full choke position. Refer to Figure 5-1. NOTE: If the engine is warmed up, it may not be necessary to place the throttle/choke control in the choke position. 4. Insert the key into the ignition switch and turn the key clockwise to the start position and release it as soon as the engine starts; however, do not crank the engine continuously for more than 5 seconds at a time. If the engine does not start within this time, turn the key to the stop position and wait at least 15 seconds to allow the engine’s starter motor to cool. Try again after waiting. If after a few attempts the engine fails to start, do not keep trying to start it with the choke closed as this will cause flooding and make starting more difficult. 5. As the engine warms up, gradually pull the throttle/choke control lever rearward past the choke detent position or slowly disengage the choke on models with a separate choke. Do not use the choke position to enrich the fuel mixture, except as necessary to start the engine. 6. Allow the engine to run for a few minutes at mid-throttle before putting the engine under load. 7. Observe the hour meter/indicator panel. If the battery indicator light or oil pressure light come on, immediately stop the engine. Have the tractor inspected by your Cub Cadet dealer. Cold Weather Starting When starting the engine at temperatures near or below freezing, ensure the correct viscosity motor oil is used in the engine and the battery is fully charged. Start the engine as follows: 1. Be sure the battery is in good condition. A warm battery has much more starting capacity than a cold battery. 2. Use fresh winter grade fuel. Winter grade gasoline has higher volatility to improve starting. Do not use gasoline left over from summer. 3. Follow the previous instruction for Starting the Engine. Using Jumper Cables To Start Engine WARNING! Batteries contain sulfuric acid and produce explosive gasses. Make certain the area is well ventilated, wear gloves and eye protection, and avoid sparks or flames near the battery. If the battery charge is not sufficient to crank the engine, recharge the battery. If a battery charger is unavailable and the tractor must be started, the aid of a booster battery will be necessary. Connect the booster battery as follows: 1. Connect the end of one cable to the disabled tractor battery’s positive terminal; then connect the other end of that cable to the booster battery’s positive terminal. 2. Connect one end of the other cable to the booster battery’s negative terminal; then connect the other end of that cable to the frame of the disabled tractor, as far from the battery as possible. 3. Start the disabled tractor following the normal starting instructions previously provided; then disconnect the jumper cables in the exact reverse order of their connection. 4. Have the tractor’s electrical system checked and repaired as soon as possible to eliminate the need for jump starting. Stopping the Engine 1. Disengage the PTO. 2. Move the RH and LH drive control levers fully outward in the neutral position. 3. Move the throttle control to midway between the slow and fast positions. 4. Turn the ignition key to the stop position and remove the key from the ignition switch. NOTE: Always remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended. SECTION 5
17 Practice Operation (Initial Use) Operating a zero-turn tractor is not like operating a conventional type riding tractor. Although and because a zero turn tractor is more maneuverable, getting used to operating the control levers takes some practice. It is strongly recommended that you locate a reasonably large, level and open “practice area” where there are no obstructions, pedestrians, or animals. You should practice operating the tractor for a minimum of 30 minutes. Carefully move (or have moved) the tractor to the practice area. When performing the practice session, the PTO should not be engaged. While practicing, operate the tractor at approximately 1⁄2-3⁄4 throttle and at less than full speed in both forward and reverse. Carefully practice maneuvering the tractor using the instructions in the following section “Driving the Tractor.” Practice until you are confident that you can safely operate the tractor. Driving the Tractor WARNING! Avoid sudden starts, excessive speed and sudden stops. 1. Adjust the operator’s seat to the most comfortable position that allows you to operate the controls. See seat adjustment in the Assembly & Set-Up section. 2. Move the RH and LH drive control levers inward in the neutral position which also disengages the parking brake. Refer to Figure 5-2. Control Lever Moved Inward and in Neutral Figure 5-2 NOTE: Lap bars must be moved fully inward before pushing forward or backward to ensure brakes are fully disengaged. Parking the tractor on uneven terrain or a hill may cause the brakes to bind and not release fully. In this case the tractor will not drive when the lap bars are moved. If this happens, move the lap bar in the opposite direction slightly to take the load off the brakes and allow them to release fully. NOTE: If the control levers are not even in the neutral position, refer to Maintenance & Adjustments for instructions to adjust the levers so that they are even. 3. Move the throttle control lever forward to the full throttle position. NOTE: Although the tractor’s engine is designed to run at full throttle, when performing a practice session the tractor must be operated at less than full throttle. This only applies to practice. WARNING! Always maintain a firm grip on the control levers. DO NOT release the control levers to slow or stop the tractor; move levers to neutral position using your hands. 4. To drive the tractor, firmly grasp the respective drive control levers with your right and left hands and continue with Driving the Tractor Forward on the following page. Driving the Tractor Forward WARNING! Keep all movement of the drive control levers slow and smooth. Abrupt movement of the control levers can affect the stability of the tractor and could cause the tractor to flip over, which may result in serious injury or death to the operator. 1. Slowly and evenly move both drive control levers forward. The tractor will start to move forward. See Figure 5-3. Driving Forward Neutral Position Faster Slower Figure 5-3 2. As the control levers are pushed farther forward the speed of the tractor will increase. 3. To slow the tractor move the controls lever rearward to attain the desired speed, or move the levers to the neutral position to stop the tractor. WARNING! Always maintain your grasp on the drive control levers. Do not release the levers to slow the tractor or to return to neutral. SECTION 5
18 4. To execute a “pivot turn,” move the turn side drive control lever to the neutral position, while moving the other control lever forward. NOTE: Making a “pivot turn” on grass will greatly increase the potential for defacement of the turf. Driving the Tractor In Reverse WARNING! Always look behind and down on both sides of the tractor before backing up. Always look behind while traveling in the reverse direction. 1. Slowly and evenly move both drive control levers rearward. The tractor will start to move in the reverse direction. See Figure 5-6. Neutral Position Slower Faster Figure 5-6 2. As the control levers are pushed farther rearward the speed of the tractor will increase. 3. To slow the tractor move the controls lever forward to attain the desired speed, or move the levers to the neutral position to stop the tractor. Turning the Tractor While Driving Forward WARNING! When reversing the direction of travel, we recommend performing gradual ‘U’ turns where possible. Sharper turns increase the possibility of turf defacement, and could affect control of the tractor. ALWAYS slow the tractor before making sharp turns. To turn the tractor while driving forward, move the control levers as necessary so that one lever is rearward of the other. The tractor will turn in the direction of the rearward control lever. 1. To turn to the left, move the left drive control lever rearward of the right lever. See Figure 5-4. Forward Left Turn Figure 5-4 2. To turn to the right, move the right drive control lever rearward of the left lever. See Figure 5-5. Forward Right Turn Figure 5-5 3. The greater the distance between the two levers, the sharper the tractor will turn. SECTION 5
19 Turning While Driving Rearward To turn the tractor while driving rearward, move the control levers as necessary so that one lever is forward of the other. The tractor will turn in the direction of the forward control lever. 1. To turn to the left while traveling in reverse, move the left drive control lever forward of the right lever. See Figure 5-7. Rearward Left Turn Figure 5-7 2. To turn to the right while traveling in reverse, move the right drive control lever forward of the left lever. See Figure 5-8. Rearward Right Turn Figure 5-8 3. The greater the distance between the two levers, the sharper the tractor will turn. 4. To execute a “pivot turn,” move the turn side drive control lever to the neutral position, while moving the other control lever rearward. NOTE: Making a “pivot turn” on grass will greatly increase the potential for defacement of the turf. Executing a Zero Turn WARNING! When executing a zero turn, the tractor MUST BE STOPPED. Executing a zero turn while the tractor is moving can significantly reduce your control of the tractor and will cause severe turf defacement. 1. Stop the forward or reverse motion of the tractor by moving the two drive control levers to neutral. 2. To turn clockwise, move the left control lever forward while simultaneously moving the right control lever rearward. See Figure 5-9. Clockwise Zero Turn Figure 5-9 3. To turn counterclockwise, move the right control lever forward while simultaneously moving the left control lever rearward. See Figure 5-10-. Counterclockwise Zero Turn Figure 5-10 SECTION 5
20 Stopping the Tractor 1. Move both drive control levers to the neutral position to stop the motion of the tractor. 2. Push the PTO switch downward to the disengaged position. 3. Use the deck lift handle to raise the deck to its highest position. 4. If dismounting the tractor, move the drive control handles fully outward in the neutral position which also engages the parking brake, move the throttle control lever to the fast position, turn the ignition switch to stop and remove the key from the switch. WARNING! Do not leave the seat of the tractor without disengaging the PTO and moving drive control levers fully outward in the neutral/parking brake engaged position. If leaving the tractor unattended, turn the ignition key off and remove key. Driving On Slopes Refer to the slope gauge in the Safe Operation Section to help determine slopes where you may not operate safely. WARNING! Do not operate on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1⁄2 feet every 10 feet). The tractor could overturn and cause serious injury. 1. Always drive across slopes, never up and down. Control the speed and direction of the tractor using primarily the control lever on the downhill side of the tractor, with the uphill control lever remaining essentially in a fixed position. 2. Avoid turning downhill if possible. Start at the bottom of a slope and work upward. Always slow down before turning. 3. Use extra care and go slowly when turning downhill. Operating The PTO Operate the PTO clutch as follows: 1. Move the throttle control lever to approximately the mid throttle position. 2. Pull the PTO switch upward to the “ENGAGED” position. 3. Advance the throttle lever to the operating speed (full engine speed). 4. The operator must remain in the tractor seat at all times. If the operator should leave the seat without turning off the power take-off switch, the tractor’s engine will shut off. 5. The PTO clutch cannot be operated when the tractor is driving in the reverse direction. The PTO will disengage when both drive control levers are moved to the reverse position. To re-engage the PTO, the levers must be in the neutral or froward drive position and the PTO switch must be placed in the OFF (disengaged) position and then returned to the ON (engaged) position. Using the Mower Deck WARNING! Make certain the area to be mowed is free of debris, sticks, stones, wire or other objects that can be thrown by the rotating blades. NOTE: Do not engage the mower deck when lowered in grass. Premature wear and possible failure of the ‘V” belt and PTO clutch will result. Fully raise the deck or move to a non grassy area before engaging the mower deck. 1. Mow across slopes, not up and down. If mowing a slope, start at bottom and work upward to ensure turns are made uphill. 2. On the first pass pick a point on the opposite side of the area to be mowed. 3. Engage the PTO clutch using the PTO switch and move the throttle/choke control to the fast position. 4. Lower the mower deck to the desired height setting using the lift handle. 5. Slowly and evenly push the RH and LH drive control levers forward to move the tractor forward, and keep the tractor headed directly toward the alignment point. NOTE: The speed of the tractor will affect the quality of the mower cut. Mowing at full speed will adversely affect the cut quality. Control the ground speed with the control levers. 6. When approaching the other end of the strip, slow down or stop before turning. A U-turn is recommended unless a pivot or zero turn is required. 7. Align the mower with an edge of the mowed strip and overlap approximately 3”. 8. Direct the tractor on each subsequent strip to align with a previously cut strip. 9. To prevent rutting or grooving of the turf, if possible, change the direction that the strips are mowed by approximately 45° for the next and each subsequent mowing. WARNING! Be careful when crossing gravel paths or driveways. Disengage the PTO and raise the deck to the highest position before crossing. NOTE: When stopping the tractor for any reason while on a grass surface, always: • Place the control levers in the neutral/parking brake engaged position, • Shut engine off and remove the key. • Doing so will minimize the possibility of having your lawn ‘‘browned’’ by hot exhaust from your tractor’s running engine. SECTION 5