Tone Commander 30e120 Installation Instructions
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CONNECTOR #5 CONNECTOR #6 PIN NO. WIRE COLORDESIGNATION(left)DESIGNATION(right) 26·······WHT-BLU·······T61 ··········T76 1·······BLU-WHT·······R61 ··········R76 27·······WHT-ORN·······T62 ··········T77 2·······ORN-WHT·······R62 ··········R77 28·······WHT-GRN·······T63 ··········T78 3·······GRN-WHT·······R63 ··········R78 29·······WHT-BRN·······T64 ··········T79 4·······BRN-WHT·······R64 ··········R79 30·······WHT-SLT·······T65 ··········T80 5·······SLT-WHT·······R65 ··········R80 31·······RED-BLU·······T66 ··········T81 6·······BLU-RED·······R66 ··········R81 32·······RED-ORN·······T67 ··········T82 7·······ORN-RED·······R67 ··········R82 33·······RED-GRN·······T68 ··········T83 8·······GRN-RED·······R68 ··········R83 34·······RED-BRN·······T69 ··········T84 9·······BRN-RED·······R69 ··········R84 35·······RED-SLT·······T70 ··········T85 10·······SLT-RED·······R70 ··········R85 36·······BLK-BLU·······T71 ··········T86 11·······BLU-BLK·······R71 ··········R86 37·······BLK-ORN·······T72 ··········T87 12·······ORN-BLK·······R72 ··········R87 38·······BLK-GRN·······T73 ··········T88 13·······GRN-BLK·······R73 ··········R88 39·······BLK-BRN·······T74 ··········T89 14·······BRN-BLK·······R74 ··········R89 40·······BLK-SLT········T75 ··········T90 15·······SLT-BLK········R75 ··········R90 41·······YEL-BLU······· – ·········· – 16·······BLU-YEL······· – ·········· – 42·······YEL-ORN······· – ·········· – 17·······ORN-YEL······· – ·········· – 43·······YEL-GRN······· – ·········· – 18·······GRN-YEL······· – ·········· – 44·······YEL-BRN······· – ·········· – 19·······BRN-YEL······· – ·········· – 45·······YEL-SLT········ – ·········· – 20·······SLT-YEL········ – ·········· – 46·······VIO-BLU········ – ·········· – 21·······BLU-VIO········ – ·········· – 47·······VIO-ORN······· – ·········· – 22·······ORN-VIO······· – ·········· – 48·······VIO-GRN······· – ·········· – 23·······GRN-VIO······· – ·········· – 49·······VIO-BRN······· – ·········· – 24·······BRN-VIO······· – ·········· – 50·······VIO-SLT········ – ·········· – 25·······SLT-VIO········ – ·········· – 13-102499 Rev. GPage 21 Tone Commander 30e120 Installation Instructions Table 5 120 Block #3 Pinout station monitor circuits
CONNECTOR #7 CONNECTOR #8 PIN NO. WIRE COLORDESIGNATION(left)DESIGNATION(right) 26·······WHT-BLU·······T91 ··········T106 1·······BLU-WHT·······R91 ··········R106 27·······WHT-ORN·······T92 ··········T107 2·······ORN-WHT·······R92 ··········R107 28·······WHT-GRN·······T93 ··········T108 3·······GRN-WHT·······R93 ··········R108 29·······WHT-BRN·······T94 ··········T109 4·······BRN-WHT·······R94 ··········R109 30·······WHT-SLT·······T95 ··········T110 5·······SLT-WHT·······R95 ··········R110 31·······RED-BLU·······T96 ··········T111 6·······BLU-RED·······R96 ··········R111 32·······RED-ORN·······T97 ··········T112 7·······ORN-RED·······R97 ··········R112 33·······RED-GRN·······T98 ··········T113 8·······GRN-RED·······R98 ··········R113 34·······RED-BRN·······T99 ··········T114 9·······BRN-RED·······R99 ··········R114 35·······RED-SLT·······T100··········T115 10·······SLT-RED·······R100··········R115 36·······BLK-BLU·······T101··········T116 11·······BLU-BLK·······R101··········R116 37·······BLK-ORN·······T102··········T117 12·······ORN-BLK·······R102··········R117 38·······BLK-GRN·······T103··········T118 13·······GRN-BLK·······R103··········R118 39·······BLK-BRN·······T104··········T119 14·······BRN-BLK·······R104··········R119 40·······BLK-SLT········T105··········T120 15·······SLT-BLK········R105··········R120 41·······YEL-BLU······· – ·········· – 16·······BLU-YEL······· – ·········· – 42·······YEL-ORN······· – ·········· – 17·······ORN-YEL······· – ·········· – 43·······YEL-GRN······· – ·········· – 18·······GRN-YEL······· – ·········· – 44·······YEL-BRN······· – ·········· – 19·······BRN-YEL······· – ·········· – 45·······YEL-SLT········ – ·········· – 20·······SLT-YEL········ – ·········· – 46·······VIO-BLU········ – ·········· – 21·······BLU-VIO········ – ·········· – 47·······VIO-ORN······· – ·········· – 22·······ORN-VIO······· – ·········· – 48·······VIO-GRN······· – ·········· – 23·······GRN-VIO······· – ·········· – 49·······VIO-BRN······· – ·········· – 24·······BRN-VIO······· – ·········· – 50·······VIO-SLT········ – ·········· – 25·······SLT-VIO········ – ·········· – Page 2213-102499 Rev. G Tone Commander 30e120 Installation Instructions Table 6 120 Block #4 Pinout station monitor circuits
Data Link Cable 1. Plug the supplied data link cable to the 30e port on the 120 CPU. 2. Plug the other end of the cable to the lower 120 port on the 30e CPU. 3. Route the cable through the slots at the bottom of the CPU housings. 4.Excess cable must be stored in the 120 CPU as shown to assure FCC Part 15 compliance. Secure with a cable tie. 5. If this installation has two 120 CPUs (121-240 stations), connect the second 120 CPU to the upper 120 port on the 30e CPU. Page 2413-102499 Rev. G Tone Commander 30e120 Installation Instructions Figure 3
Reference Grounding 1. Connect telco or PABX ground to the GRD pin on the bottom of 30e block #2. 2. For each 120 CPU, connect telco or PABX ground to the GRD pin on the bottom right of 120 block #1. These connections may be daisy chained as shown. DO NOT connect this reference ground to the metal housing of any CPU or power supply! CPU Chassis Grounding This ground connection is required for safety and EMI shielding. It is usually provided by the 3rd wire on the CPU power cords. If the integrity of the power outlet ground is questionable, use the ground connection shown below for each 30e and 120 CPU. 1. Connect a solid copper #10 or #12 AWG wire to the ground terminal on the CPU. The wire should be tightly clamped between the ground screw and the cup washer. 2. Connect the wire to an approved ground, such as MGN (multi-grounded neutral) from the power lines, building ground, a metallic cold water pipe, or a grounding rod. 13-102499 Rev. GPage 25 Tone Commander 30e120 Installation Instructions Reference grounding of the system is necessary for proper operation. Figure 4 Figure 5
Connections to Telco/PABX Lines Line Testing Connect a test telephone to each line; verify the presence of dial tone, and break dial tone by dialing a number. The 30e allows DTMF tone dialing only – refer to the SYSTEM DESCRIPTION - Telco/PABX Requirements section. Test any additional features ordered with the lines. Open circuit voltage must be approximately 48 volts. Station Connections Page 2613-102499 Rev. G Tone Commander 30e120 Installation Instructions 1. Connect Tip and Ring of each line to the associatedT andRpair on the right side of 30e block #1. If the 30e is used with a key system, connect to the C.O. side of the line cards. 2. If this installation has stations in parallel with console lines, the stations should be connected to Tip and Ring at the telco/PABX block. Figure 6 Figure 7 ConnectTandRon the 120 blocks to Tip and Ring of each station to be monitored. The 120 connects in parallel with the station sets.
Console Cable Installation 30e Console Cables Console Positions #1 and #2 Wall Jack PinoutWall Jack Typical Wire ColorConsole #1 Designation (connector 1)Console #2 Designation (connector 1)Typical 3 Pair Console Cable Wire Color(actual wire color) 1 WHT 1C3 (WHT-GRN) 2C3 (RED-BLU) WHT-GRN 2 BLK 1C1 (WHT-ORN) 2C1 (WHT-SLT) WHT-ORN 3 RED 1RN (BLU-WHT) 2RN (BRN-WHT) BLU-WHT 4 GRN 1TN (WHT-BLU) 2TN (WHT-BRN) WHT-BLU 5 YEL 1C2 (ORN-WHT) 2C2 (SLT-WHT) ORN-WHT 6 BLU 1C4 (GRN-WHT) 2C4 (BLU-RED) GRN-WHT Table 8– 30e Console “Voice/Data” Jack Pinout, Console Positions #1 and #2 13-102499 Rev. GPage 27 Tone Commander 30e120 Installation Instructions Figure 8
Wall Jack PinoutWall Jack Typical Wire ColorConsole #1 DesignationConsole #2 DesignationTypical 3 Pair Console Cable Wire Color(actual wire color) 1 WHT 1C+ (YEL-BLU) 2C+ (YEL-SLT) WHT-GRN 2 BLK 1C+ (BLK-SLT) 2C+ (YEL-BRN) WHT-ORN 3 RED 1C- (BRN-BLK) 2C- (GRN-YEL) BLU-WHT 4 GRN 1C+ (BLK-BRN) 2C+ (YEL-GRN) WHT-BLU 5 YEL 1C- (SLY-BLK) 2C- (BRN-YEL) ORN-WHT 6 BLU 1C- (BLU-YEL) 2C- (SLT-YEL) GRN-WHT Table 9 –30e Console “Power” Jack Pinout, Console Positions #1 and #2 All 30e console cables from positions #1 and #2 connect to 30e block #2. The total length of each console cable, including line cord and equipment room cross connects, must not exceed 500 feet. 1. Install two 6 position, 6 contact modular telephone jacks within 6 feet of the console. 2. Label the jacks 30e voice/data and 30e power. 3. Connect a 3 pair cable to each jack and run them to the equipment room. IMPORTANT– Whenever nonkey adapters are used in conjunction with existing multipair cable, verify that the adapters conform to Tables 8 and 9 above. 4.Only if the colors of your cables differ from the typical colors: fill out Tables 8 and 9 with the actual wire colors of the cables for each connection. 5. Punch down the voice/data cable to block #2 as listed in the Console #1 Designation column in Table 8. 6. Punch down the power cable to block #2 as listed in the Console #1 Designation column in Table 9. 7. If the system has two attendant positions, punch down the second consoles cables to the pins listed in the Console #2 Designation columns of Tables 8 and 9. Page 2813-102499 Rev. G Tone Commander 30e120 Installation Instructions CAUTION– Before connecting Voice/Data and Power, make sure that the CPU is powered down!
Console Positions #3 and #4 Wall Jack PinoutWall Jack Typical Wire ColorConsole #3 DesignationConsole #4 DesignationTypical 3 Pair Console Cable Wire Color(actual wire color) 1 WHT 3C3 (RED-BRN) 4C3 (BLK-ORN) WHT-GRN 2 BLK 3C1 (RED-GRN) 4C1 (BLK-BLU) WHT-ORN 3 RED 3RN (ORN-RED) 4RN (SLT-RED) BLU-WHT 4 GRN 3TN (RED-ORN) 4TN (RED-SLT) WHT-BLU 5 YEL 3C2 (GRN-RED) 4C2 (BLU-BLK) ORN-WHT 6 BLU 3C4 (BRN-RED) 4C4 (ORN-BLK) GRN-WHT Table 10 –30e Console “Voice/Data” Jack Pinout, Console Positions #3 and #4 Wall Jack PinoutWall Jack Typical Wire ColorConsole #3 DesignationConsole #4 DesignationTypical 3 Pair Console Cable Wire Color(actual wire color) 1 WHT 3C+ (WHT-GRN) 4C+ (RED-GRN) WHT-GRN 2 BLK 3C+ (WHT-ORN) 4C+ (RED-ORN) WHT-ORN 3 RED 3C- (BLU-WHT) 4C- (BLU-RED) BLU-WHT 4 GRN 3C+ (WHT-BLU) 4C+ (RED-BLU) WHT-BLU 5 YEL 3C- (ORN-WHT) 4C- (ORN-RED) ORN-WHT 6 BLU 3C- (GRN-WHT) 4C- (GRN-RED) GRN-WHT Table 11 –30e Console “Power” Jack Pinout, Console Positions #3 and #4 A PSE-3 power supply is required for these consoles. Each supply can power three consoles, either 30e or 120 models.All PSE-3s must be powered from the same outlet box or power strip as the 30e and 120 CPUs. The power cables from 30e consoles at positions #3 and #4 must connect to the power supply block. The voice/data cables connect to 30e block #2. The total length of each console cable, including line cord and equipment room cross connects, must not exceed 500 feet. 1. Install the jacks and cables in the same manner as those for positions #1 and #2. 2. Punch down the voice/data cables to block #2 as listed in Table 10. 3. Punch down the power cables to the PSE-3 block as listed in Table 11. NOTE– The colors listed in the Console Designation columns of Table 11 show the console at position #3 connected to power output #1, and console at position #4 connected to power output #2. This is just an example; any of the three power outputs may be used (refer to Table 7).The PSE-3 contains three independent circuits. DO NOT connect them together – use a separate output for each console! 13-102499 Rev. GPage 29 Tone Commander 30e120 Installation Instructions
120 Console Cables Console Positions #1 and #2 Wall Jack PinoutWall Jack Typical Wire ColorConsole #1 Designation (connector 1)Console #2 Designation (connector 1)Typical 3 Pair Console Cable Wire Color(actual wire color) 1 WHT 1C+ (YEL-BRN) 2C+ (VIO-GRN) WHT-GRN 2 BLK 1C+ (YEL-GRN) 2C+ (VIO-ORN) WHT-ORN 3 RED 1C- (ORN-YEL) 2C- (BLU-VIO) BLU-WHT 4 GRN 1C+ (YEL-ORN) 2C+ (VIO-BLU) WHT-BLU 5 YEL 1C- (GRN-YEL) 2C- (ORN-VIO) ORN-WHT 6 BLU 1C- (BRN-YEL) 2C- (GRN-VIO) GRN-WHT Table 12–120 Console “Power” Jack Pinout, Console Positions #1 and #2 The power cables from consoles #1 and #2 connect to 120 block #1. The total length of each console cable, including line cord and equipment room cross connects, must not exceed 500 feet. Page 3013-102499 Rev. G Tone Commander 30e120 Installation Instructions Figure 9