Tone Commander 1030/1560 Installation Instructions

							Installation
Contents of Shipping Boxes
The Tone Commander 1030/1560 system is shipped in two boxes: one for the console, and one for the
central processing unit (CPU). Please compare the contents of these boxes with the lists below. Contact
your distributor if any items are missing or damaged.
Console Box:
(1) console
(2) 7´ line cords
(1) handset with cord
(1) handset cradle
(2) cradle mounting screws
(1) Attendant’s Guide
(1) Quick Reference Card
(1) bag of clear keycaps (1030: 41, 1560: 46)
(2) sheets of keycap labels
CPU Box:
(1) 1030/1560 CPU
(1) Installation Instructions
(1) mounting template
(3) cable retainers
(1) bag for storing instructions and miscellaneous items
13-102360 Rev. HPage 11
Tone Commander 1030/1560 Installation Instructions
Important Safety Instructions
1. Never install telephone wiring during a lightning storm.
2. Never install telephone jacks in wet locations unless the jack is
specifically designed for wet locations.
3. Never touch uninsulated telephone wires or terminals unless the
telephone line has been disconnected at the network interface.
4. Use caution when installing or modifying telephone lines. 
						

							CPU Installation
Mounting CPU and Blocks
Refer to Figure 5 on page 16.
1. Fasten a plywood sheet to the wall with hardware suitable for the wall material.
2. Using the supplied mounting template, mark and pre-drill the mounting holes for the CPU.
Make sure that the CPU mounting location is within 5 feet of a standard grounded power outlet.
Allow at least one foot of free space above and below the CPU for ventilation.
3. Drive in four suitable fasteners (such as #10×¾ pan head tapping screws), leaving the heads out ¼.
4. Remove the two cover screws, turn each CPU cover fastener so that the slots are horizontal, then
remove the cover.
When installation and testing are completed, replace the cover, turn each cover fastener so that
the slots are vertical, then lock it in place with the cover screws to assure compliance with UL
requirements.If the cover screws need to be replaced, use 6-32×¼ pan head machine screws.
5. Hang the CPU on the four mounting screws and tighten the screws.
6. Label each side of the split terminal blocks as shown in the Designation columns of Tables 1, 2, and 3.
Block #3 is required only in 1560 systems with more than 30 stations.
7. Mount the blocks to the plywood sheet below the CPU, using suitable fasteners.
Installing Expansion Cards
The basic 1030 CPU can accommodate 10 lines and 30 stations. An LEC-5 Line Expansion Card (5 lines)
and/or an SEC-30 Station Expansion Card (30 stations) may be installed in a 1030 CPU to expand the
system to 15 lines and 60 stations.
NOTE– A 1560 console is required for any system with more than 10 lines or 30 stations.
LEC-5 Line Card
Slide the LEC-5 into the card guides on the main CPU board, and press the card into the connector. The
components should face the bottom of the CPU.
SEC-30 Station Card
Mount the SEC-30 onto the threaded studs on the main CPU circuit board using the screws provided. Plug
the ribbon cable into the connectors on the main circuit board and the SEC-30.
Page 1213-102360 Rev. H
Tone Commander 1030/1560 Installation Instructions
Unplug the CPU power cord before installing expansion cards. 
						

							Cabling to Blocks
Refer to Figure 5 on page 16.
1. Punch down the cables to the blocks as shown in the Wire Color columns of Tables 1, 2, and 3. The
cable with the male connector should be punched down to the right side of block #1.
2. Plug the 25 pair cable from block #1 into the connector on the left side of the main CPU circuit board.
3. Plug the cable from the left side of block #2 into the connector on the lower right side of the main CPU
circuit board.
4. Plug the cable from the right side of block #2 into the connector on the upper right side of the main
CPU circuit board.
5. Plug the cables from block #3 into the connectors on the station expansion circuit board as shown
(systems with more than 30 stations only).
6. Secure the cables with the supplied cable retainers.
Reference Grounding
13-102360 Rev. HPage 13
Tone Commander 1030/1560 Installation Instructions
Reference grounding of the 1030/1560 is necessary for proper operation.
Figure 1
Connect telco or PABX ground to the GRD pin on the
bottom right of CPU block #1.
DO NOT connect this reference ground to the CPUs
metal housing! 
						

							CPU Chassis Grounding
This ground connection is required for safety and EMI shielding. It is usually provided by the 3rd wire on
the CPU power cord. If the integrity of the power outlet ground is questionable, use the ground connection
shown below for the 1030/1560 CPU.
1. Connect a solid copper #10 or #12 AWG wire to the ground terminal on the CPU. The wire should be
tightly clamped between the ground screw and the cup washer.
2. Connect the wire to an approved ground, such as MGN (multi-grounded neutral) from the power lines,
building ground, a metallic cold water pipe, or a grounding rod.
Connections to Telco/PABX Lines
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Tone Commander 1030/1560 Installation Instructions
Figure 2
1. Connect Tip and Ring of each line to the associated
TandRpair on the right side of CPU block #1.
If the 1030/1560 is used with a key system, connect
to the C.O. side of the line cards.
2. If this installation has stations paralleled with console
lines, the stations should be connected to Tip and
Ring at the telco/PABX block.
Figure 3 
						

							Line Testing
Connect a test telephone to each line; verify the presence of dial tone, and break dial tone by dialing a
number.
The 1030 and 1560 allow DTMF tone dialing only – refer to the Telco/PABX Requirements
section.
Test any additional features ordered with the lines. Open circuit voltage must be approximately 48 volts.
Station Connections
Station Monitoring
13-102360 Rev. HPage 15
Tone Commander 1030/1560 Installation Instructions
Figure 4
ConnectT(Tip) andR(Ring) from each
monitored station to the associatedTandR
pins on CPU block #2 or #3. The 1030/1560
is connected in parallel with the station lines. 
						

							Page 1613-102360 Rev. H
Tone Commander 1030/1560 Installation Instructions
Figure 5– 1030/1560 Typical Installation 
						

							CONNECTOR #1
PIN NO.
WIRE COLOR(left side of block unused)DESIGNATION(right)
26·······WHT-BLU······· – ··········1TN
1·······BLU-WHT······· – ··········1RN
27·······WHT-ORN······· – ··········1C1
2·······ORN-WHT······· – ··········1C2
28·······WHT-GRN······· – ··········1C3
3·······GRN-WHT······· – ··········1C4
29·······WHT-BRN······· – ··········2TN
4·······BRN-WHT······· – ··········2RN
30·······WHT-SLT ······· – ··········2C1
5·······SLT-WHT ······· – ··········2C2
31·······RED-BLU······· – ··········2C3
6·······BLU-RED······· – ··········2C4
32·······RED-ORN······· – ··········1T
7·······ORN-RED······· – ··········1R
33·······RED-GRN······· – ··········2T
8·······GRN-RED······· – ··········2R
34·······RED-BRN······· – ··········3T
9·······BRN-RED······· – ··········3R
35·······RED-SLT ······· – ··········4T
10·······SLT-RED········ – ··········4R
36·······BLK-BLU········ – ··········5T
11·······BLU-BLK······· – ··········5R
37·······BLK-ORN······· – ··········6T
12·······ORN-BLK······· – ··········6R
38·······BLK-GRN······· – ··········7T
13·······GRN-BLK······· – ··········7R
39·······BLK-BRN······· – ··········8T
14·······BRN-BLK······· – ··········8R
40·······BLK-SLT········ – ··········9T
15·······SLT-BLK········ – ··········9R
41·······YEL-BLU········ – ··········10T
16·······BLU-YEL········ – ··········10R
42·······YEL-ORN······· – ··········11T
17·······ORN-YEL······· – ··········11R
43·······YEL-GRN······· – ··········12T
18·······GRN-YEL······· – ··········12R
44·······YEL-BRN······· – ··········13T
19·······BRN-YEL······· – ··········13R
45·······YEL-SLT········ – ··········14T
20·······SLT-YEL········ – ··········14R
46·······VIO-BLU········ – ··········15T
21·······BLU-VIO········ – ··········15R
47·······VIO-ORN······· – ·········· –
22·······ORN-VIO······· – ·········· –
48·······VIO-GRN······· – ··········MH+
23·······GRN-VIO······· – ··········MH-
49·······VIO-BRN······· – ··········NTNC
24·······BRN-VIO········ – ··········NTCO
50·······VIO-SLT········ – ··········NTNO
25·······SLT-VIO········ – ··········GRD
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Tone Commander 1030/1560 Installation Instructions
console #1
voice/data
console #2
voice/data
telco/PABX
lines
music input
night relay
telco groundTable 1
CPU Block #1
Pinout 
						

							CONNECTOR #2 CONNECTOR #3
PIN NO.
WIRE COLORDESIGNATION(left)DESIGNATION(right)
26·······WHT-BLU·······T1···········T16
1·······BLU-WHT·······R1···········R16
27·······WHT-ORN·······T2···········T17
2·······ORN-WHT·······R2···········R17
28·······WHT-GRN·······T3···········T18
3·······GRN-WHT·······R3···········R18
29·······WHT-BRN·······T4···········T19
4·······BRN-WHT·······R4···········R19
30·······WHT-SLT ·······T5···········T20
5·······SLT-WHT ·······R5···········R20
31·······RED-BLU·······T6···········T21
6·······BLU-RED·······R6···········R21
32·······RED-ORN·······T7···········T22
7·······ORN-RED·······R7···········R22
33·······RED-GRN·······T8···········T23
8·······GRN-RED·······R8···········R23
34·······RED-BRN·······T9···········T24
9·······BRN-RED·······R9···········R24
35·······RED-SLT ·······T10 ··········T25
10·······SLT-RED········R10 ··········R25
36·······BLK-BLU········T11 ··········T26
11·······BLU-BLK·······R11 ··········R26
37·······BLK-ORN·······T12 ··········T27
12·······ORN-BLK·······R12 ··········R27
38·······BLK-GRN·······T13 ··········T28
13·······GRN-BLK·······R13 ··········R28
39·······BLK-BRN·······T14 ··········T29
14·······BRN-BLK·······R14 ··········R29
40·······BLK-SLT········T15 ··········T30
15·······SLT-BLK········R15 ··········R30
41·······YEL-BLU········ – ·········· –
16·······BLU-YEL········ – ·········· –
42·······YEL-ORN·······1C+·········· –
17·······ORN-YEL·······1C- ·········· –
43·······YEL-GRN·······1C+·········· –
18·······GRN-YEL·······1C- ·········· –
44·······YEL-BRN·······1C+·········· –
19·······BRN-YEL·······1C- ·········· –
45·······YEL-SLT········ – ·········· –
20·······SLT-YEL········ – ·········· –
46·······VIO-BLU········2C+·········· –
21·······BLU-VIO········2C- ·········· –
47·······VIO-ORN·······2C+·········· –
22·······ORN-VIO·······2C- ·········· –
48·······VIO-GRN·······2C+·········· –
23·······GRN-VIO·······2C- ·········· –
49·······VIO-BRN······· – ·········· –
24·······BRN-VIO········ – ·········· –
50·······VIO-SLT········ – ·········· –
25·······SLT-VIO········ – ·········· –
Page 1813-102360 Rev. H
Tone Commander 1030/1560 Installation Instructions
console #1
power
console #2
power station
monitor
circuits
Table 2
CPU Block #2
Pinout 
						

							CONNECTOR # 4CONNECTOR #5
PIN NO.WIRE COLORDESIGNATION(left)DESIGNATION(right)
26·······WHT-BLU·······T31 ··········T46
1·······BLU-WHT·······R31 ··········R46
27·······WHT-ORN·······T32 ··········T47
2·······ORN-WHT·······R32 ··········R47
28·······WHT-GRN·······T33 ··········T48
3·······GRN-WHT·······R33 ··········R48
29·······WHT-BRN·······T34 ··········T49
4·······BRN-WHT·······R34 ··········R49
30·······WHT-SLT ·······T35 ··········T50
5·······SLT-WHT ·······R35 ··········R50
31·······RED-BLU·······T36 ··········T51
6·······BLU-RED·······R36 ··········R51
32·······RED-ORN·······T37 ··········T52
7·······ORN-RED·······R37 ··········R52
33·······RED-GRN·······T38 ··········T53
8·······GRN-RED·······R38 ··········R53
34·······RED-BRN·······T39 ··········T54
9·······BRN-RED·······R39 ··········R54
35·······RED-SLT ·······T40 ··········T55
10·······SLT-RED········R40 ··········R55
36·······BLK-BLU········T41 ··········T56
11·······BLU-BLK·······R41 ··········R56
37·······BLK-ORN·······T42 ··········T57
12·······ORN-BLK·······R42 ··········R57
38·······BLK-GRN·······T43 ··········T58
13·······GRN-BLK·······R43 ··········R58
39·······BLK-BRN·······T44 ··········T59
14·······BRN-BLK·······R44 ··········R59
40·······BLK-SLT········T45 ··········T60
15·······SLT-BLK········R45 ··········R60
41·······YEL-BLU········ – ·········· –
16·······BLU-YEL········ – ·········· –
42·······YEL-ORN······· – ·········· –
17·······ORN-YEL······· – ·········· –
43·······YEL-GRN······· – ·········· –
18·······GRN-YEL······· – ·········· –
44·······YEL-BRN······· – ·········· –
19·······BRN-YEL······· – ·········· –
45·······YEL-SLT········ – ·········· –
20·······SLT-YEL········ – ·········· –
46·······VIO-BLU········ – ·········· –
21·······BLU-VIO········ – ·········· –
47·······VIO-ORN······· – ·········· –
22·······ORN-VIO······· – ·········· –
48·······VIO-GRN······· – ·········· –
23·······GRN-VIO······· – ·········· –
49·······VIO-BRN······· – ·········· –
24·······BRN-VIO········ – ·········· –
50·······VIO-SLT········ – ·········· –
25·······SLT-VIO········ – ·········· –
13-102360 Rev. HPage 19
Tone Commander 1030/1560 Installation Instructions
station
monitor
circuits
Table 3
CPU Block #3
Pinout 
						

							Console Cable Installation
Wall
Jack
PinoutWall Jack
Typical
Wire ColorConsole #1
Designation
(connector 1)Console #2
Designation
(connector 1)Typical 3 Pair
Console Cable
Wire Color(actual
wire color)
1 WHT 1C3 (WHT-GRN) 2C3 (RED-BLU) WHT-GRN
2 BLK 1C1 (WHT-ORN) 2C1 (WHT-SLT) WHT-ORN
3 RED 1RN (BLU-WHT) 2RN (BRN-WHT) BLU-WHT
4 GRN 1TN (WHT-BLU) 2TN (WHT-BRN) WHT-BLU
5 YEL 1C2 (ORN-WHT) 2C2 (SLT-WHT) ORN-WHT
6 BLU 1C4 (GRN-WHT) 2C4 (BLU-RED) GRN-WHT
Table 4 –Console “Voice/Data” Jack Pinout
Page 2013-102360 Rev. H
Tone Commander 1030/1560 Installation Instructions
Figure 6