Sanyo Denki Py 2 Manual
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9. SPECIFICATIONS 9-29 9.1.8 Position Control Type Specifications This section explains how to handle command pulses and other signals for the position control type. (1) Command pulses Three types of signals can be input as command pulses . Command pulse type Input pin No. CN1- For motor forward revolution command For motor backward revolution command PMOD in Mode 2 on Page 0 of remote operator 2 Backward revolution pulse train + forward revolution pulse train 28 29 26 27 Bit 6 = 0 Bit 5 = 0 When 0 is set in the revolution direction bit Code + forward revolution pulse 28 29 26 27 Bit 6 = 1 Bit 5 = 0 90° phase difference two-phase pulse train 1 28 29 26 27 Bit 6 = 0 Bit 5 = 1 Fig. 9-13 Command Pulse Type L L L H 90° 1 In case of a 90° phase difference two-phase train input, the multiplier is basically set at 4. 2 For details, see page 7-43 of this manual. 90°
9. SPECIFICATIONS 9-30 (2) Command pulse timing Each command pulse timing is as follows . Command pulse Backward revolution pulse train + Forward revolution pulse train. Code + Pulse train 90° phase difference two-phase pulse Fig. 9-14 Command Pulse Timing The above values apply only when screen mode 2-0 (PMOD) (digital filter DFC1 and 0 =00, and bit 7 =0) is selected. t1 t2 t3 t4 t5 Backward revolution Forward revolution t1, t2 ≤ 0.1 µs t3, t4 > 750 ns t5 > 1.5 µs t1 t2 t3 t4 Pulse Code t5 t6Forward revolution Backward revolution t7 t8 t9 t1, t2 ≤ 0.1 µs t3, t4 > 750 ns t5, t9 ≤ 0.1 µs t6, t7, t8 > 1.5 µs t1 t2 t3 t4t5 t6 A-phase B-phase Forward revolution Backward revolution B-phase leads A-phase by a phase angle of 90°.A-phase leads B-phase by a phase angle of 90°. t1, t2 ≤ 0.1 µs t3, t4 > 750 ns t5, t6 > 250 ns
9. SPECIFICATIONS 9-31 (3) External analog current limit input Both the forward revolution driving current (positive side current) and the backward revolution driving current (negative current) can be independently limited externally (when parameter Func1 bit0 is set at 1). Regarding the relationship with the motor armature current, the current is limited to 2 V/rated current (IR) by the applied motor. The same limit value for the backward revolution driving current as that for forward revolution can be selected. Switching of the polarity between positive and negative (see the Func1 parameter in Chapter 7) is also possible. Fig. 9-15 shows the relationship between the set voltage and the current limit value. Fig. 9-15 Set Voltage and Current Limit Value (4) Torque compensation input For the characteristics of the torque compensation input and motor generation torque, see Fig. 9-17 (the same as the torque command input of the torque command type). This input is effective for decreasing the acceleration time or switching the quadrant. 1 If a value exceeding the instantaneous maximum stall armature current (Ip) of the Servomotor is set, the system is saturated at Ip. 2 To lock the motor by means of a bump stop by applying an external current limit, set the current limit value below the rated armature current. Armature current Armature current 0 0 (Approx. −0.6 V) (Approx. 0.6 V) 1 1 2.0−2.0 IR IR Set voltage (V) Set voltage (V) (a) Forward revolution current limit (PIL) (b) Backward revolution current limit (NIL) (when negative polarity is selected)
9. SPECIFICATIONS 9-32 (5) General specifications of CN1 input/output signals This section explains the general specifications of CN1 input/output signals of the position control type. Fig. 9-16 shows the circuit types of CN1 input/output signals and Tables 9-6 and 9-7 describe the general specifications. Type 1 Type 6 Type 2 Type 7 Type 3 Type 8 Type 4 Type 9 Type 5 Fig. 9-16 26LS31 or equivalent 0.01μF 6.8K 3.3K SG SG - + 3.3K 1.8K 5.75K 0.047μF -5V SG SG 5V - + 5V -5V 5V to 24VDC 5mA 3.9K 2.2K 26LS32 or equivalent 100Ω 100Ω SG SG 1K 390 5V 5V 1.5K 1K 1KΩ SG SG- + 1 2 + - max50mA(12 to 24V) max10mA(5V) +E12V to 24VRegulator 5V max 30V I O COM max 30Vmax10mA SGSG
9. SPECIFICATIONS 9-33 Table 9-6 General Specifications of Position Control Type Input Signals (Incremental Encoder) 1/2 Signal name Abbr. Pin No. *1 Circuit type *2General specification Forward revolution pulse train command PPC PPC 26 27 Type 2 Pulse train for forward revolution Backward revolution pulse train command NPC NPC 28 29 Type 2 Pulse train for backward revolution Torque compensation TCOMP 22 (20) Type 3 The rated torque (TR) is obtained by inputting ±2V, but is limited by the maximum instantaneous stall torque. To enable torque compensation, Func1 bit 6 must be set at 1. Servo ON SON 37 (23) Type 1 Servo ON status is provided by closing the contact, and entering the pulse train waiting status. Alarm reset RST 30 (23) Type 1 With this signal input, alarm code or alarm bit outputs and an error display are reset. Deviation clear CLE 34 (50) Type 1 By inputting the contact close signal for 2 ms or more, the contents of the deviation counter can be cleared to zero. Forward revolution overtravel Backward revolution overtravel PROT NORT 32 (23) 33 (23) Type 1 Contact open status is provided upon occurrence of overtravel. Input both the forward and backward revolution signals. When overtravel occurs, a 120% current limit is automatically applied, inhibiting the commands to the side to which this signal has been input. (This function can be canceled or changed into an a-contact input by setting the remote operator.) External overheating detection EOH 35 (50) 36 (23) Type 1 Normal operation while input is on. The external overheating alarm state is assumed when input is turned off. Proportional control (standard) PCON With this signal input, the velocity loop becomes proportional control. Command multiplier PMUL With this signal input, command pulses are multiplied by the magnification ratio set on page 3 in Parameter set screen mode 1. Command pulse inhibit INH Inputting command pulses is inhibited. Forward revolution current limit PIL 18 (17) Type 4 The current is limited to the rated current at +2 V (effective when ILM is input). Backward revolution current limit NIL 19 (17) Type 4 Current is limited to the rated current at -2 V (effective when ILM is input). To enable the external current limit, Func1 bit 0 must be set at 1. Current limit permit ILM 31 (23) Type 1 The current is limited by closing the contact. It is ineffective during JOG or overtravel (the limit method is based on Func1 parameter). Input sequence power supply 1 23 External power supply for CN1-30, 31, 32, 33, 36 and 37. Input sequence power supply 2 5 to 24 VDC 50 ― External power supply for CN1-34 and 35. *1 The pin numbers in parentheses denote the ground or common side of each signal. *2 For the circuit type, see Fig. 9-16. For 35 and 36 pins, one of the four functions can be selected by setting the remote operator.
9. SPECIFICATIONS 9-34 Table 9-6 General Specifications of Position Control Type Input Signals (Incremental Encoder) 2/2 Signal name Abbr. Pin No. *1 Circuit type *2General specification Monitor 1 MON1 15 (14) Type 9 0.5V±20%/1000 min-1 (velocity monitor). Load: less than 2 mA. Output resistance: 1 KΩ. Positive voltage at forward revolution Monitor 2 MON2 16 (14) Type 9 0.5V±20%/rated current (current monitor). Load: Less than 2 mA. Output resistance: 1 KΩ. Positive voltage when forward revolution power is output. Start ready completes SRDY 41 (24) (25) Type 6 When the Servo ON signal is ready to receive after the DC power supply of the main circuit is turned on, this comes on and goes low impedance. Current limit status ILIM 40 (24) (25) Type 6 This signal comes on in current limit status and is effective as a bump end input or a standard for prevention against current saturation at acceleration/deceleration. Encoder signal A, A B, B C, C 3, 4 5, 6 7, 8 Type 8 Output by the line driver (26LS31) after the encoder pulse is divided. The signal is received by the line receiver (26LS32). Encoder channel C signal COP 11 (13) Type 7 Output by the open collector (the logic can be reversed using the Func5 bit 6 parameter). Alarm code output or alarm bit output ALM1 ALM2 ALM4 ALM8 43 (24) (25) 44 45 46 Type 6 Alarm code output and alarm bit output (ALM1) are switched by Func2 bit 6 of the remote operator. The alarm bit signal turns off in an alarm status. The alarm code outputs various alarms as 4-bit binary codes. Positioning complete INP 39 (24) (25) Type 6 This signal indicates that the contents of the deviation counter have come within the setting range. Holding brake relay excitation timing output HBON 42 (24) (25) Type 6 This signal outputs holding brake relay excitation timing. Output sequence power supply 12 to 24 VDC 5 V 49 38 ― External power supply for CN1-39, 40, 41, 42, 43, 44, 45 and 46. Velocity addition VCOMP 21 (20) Type 3 1000 min-1 is selected with entry of ±2 V (standard setting). In order to enable velocity addition, Func1 bit 7 must be set at 1. *1 The pin numbers in parentheses denote the ground or common side of each signal. *2 For the circuit type, see Fig. 9-16. The output contents depend on the Func4 parameter setting.
9. SPECIFICATIONS 9-35 For 35 and 36 pins, one of the five functions can be selected by setting the remote operator. (6) General Specifications of CN1 Input/Output Signals (ABS-E Absolute Encoder, ABS-RⅡ Absolute Sensor and ABS-E.S1 Wiring-saved Absolute Sensor) This section explains the general specifications of CN1 input/output signals of the position control type Table 9-7 General Specifications of Position Control Type Input Signal (ABS-E Absolute Encoder, ABS-RⅡ Absolute Sensor and ABS-E.S1 Wiring-saved Absolute Sensor) 1/2 Signal name Abbr. Pin No. *1 Circuit type *2General specification Forward revolution pulse train command PPC PPC 26 27 Type 2 Pulse train for forward revolution. Backward revolution pulse train command NPC NPC 28 29 Type 2 Pulse train for backward revolution. Torque compensation TCOMP 22 (20) Type 3 The rated torque (TR) is obtained by inputting +2 V, but is limited by the maximum instantaneous stall torque. To enable torque compensation, Func1 bit6 must be set at 1. Servo ON SON 37 (23) Type 1 Servo ON status is provided by closing the contact, and entering the pulse train waiting status. Alarm reset RST 30 (23) Type 1 With this signal, alarm code or alarm bit outputs and an error display are reset. Deviation clear CLE 34 (50) Type 1 By inputting the contact close signal for 2 ms or more, the contents of the deviation counter can be cleared to zero. Forward revolution overtravel Backward revolution overtravel PROT NORT 32 (23) 33 (23) Type 1 Contact open status is provided upon occurrence of overtravel. Input both the forward and backward revolution signals. When overtravel occurs, a 120% current limit is automatically applied, inhibiting the commands to the side to which this signal has been inpu t (This function can be canceled or changed into an a-contact input by setting the remote operator.) Encoder clear (standard) ECLR 35 (50) 36 (23) Type 1 Inputting this signal for over 4 seconds will clear the encoder revolution counter (multiple revolution). When a battery alarm (U) occurs, input this signal and reset the alarm. External overheating detection EOH Normal operation while input is on. The external overheating alarm state is assumed when input is turned off. Proportional control (standard) PCON With this signal input, the velocity loop becomes proportional control. Command multiplier PMUL With this signal input, command pulses are multiplied by the magnification ratio set on page 5 in Parameter set screen mode 1. Command pulse inhibit INH Inputting command pulses is inhibited. Forward revolution current limit PIL 18 (17) Type 4 The current is limited to the rated current at +2 V (effective when ILM is input). Backward revolution current limit NIL 19 (17) Type 5 Current is limited to the rated current at -2 V (effective when ILM is input). To enable the external current limit, Func1 bit0 must be set at 1. Current limit permit ILM 31 (23) Type 1 The current is limited by closing the contact. It is ineffective during JOG or overtravel (the limit method is based on the Func1 parameter). Battery power BAT+ BAT– 1 2 Type 10 This signal connects a 3.6 VDC equivalent battery (ER6 2000 mAH from Toshiba Battery is recommended). Input sequence power supply 1 23 External power supply for CN1-30, 31, 32, 33, 36 and 37. Input sequence power supply 2 5 to 24 VDC 50 ― External power supply for CN1-34 and 35. *1 The pin numbers in parentheses denote the ground or common side of each signal. *2 For the circuit type, see Fig. 9-16.
9. SPECIFICATIONS 9-36 Table 9-7 General Specifications of Position Control Type Input Signal (ABS-E Absolute Encoder, ABS-RII Absolute Sensor and ABS-E.S1 Wiring-saved Absolute Sensor) 2/2 Signal name Abbr. Pin No. *1 Circuit type *2General specification Monitor 1 MON1 15 (14) Type 9 0.5 V±20%/1000 min-1 (velocity monitor). Load: less than 2 mA. Output resistance: 1 KΩ. Positive voltage at Forward revolution Monitor 2 MON2 16 (14) Type 9 0.5 V±20%/rated current (current monitor). Load: Less than 2 mA. Output resistance: 1 KΩ. Positive voltage when forward revolution power is output. Start ready complete SRDY 41 (24) (25) Type 6 When the Servo ON signal is ready to receive after the DC power supply of the main circuit is turned on, this comes on and goes low impedance. Current limit status ILIM 40 (24) (25) Type 6 This signal comes on in current limit status and is effective as a bump end input or a standard for prevention against current saturation at acceleration / deceleration. Encoder signal A, A B, B C, C 3, 4 5, 6 7, 8 Type 8 Output by the line driver (26LS31) after the encoder pulse is divided. The signal is received by the line receiver (26LS32). Absolute value signal PS PS 9 10 Type 8 The absolute value signal is output in serial form (9600 bps or 1 M/2 Mbps) by the line driver (26LS31). The signal is received by the line receiver (26LS32). Encoder channel C signal COP 11 (13) Type 7 Output by the open collector (the logic can be reversed using the Func5 bit6 parameter). Alarm code output or Alarm bit output ALM1 ALM2 ALM4 ALM8 43 (24) (25) 44 45 46 Type 6 Alarm code output and alarm bit output (ALM1) are switched by Func2 bit6 of the remote operator. The alarm bit signal turns off in an alarm status. The alarm code outputs various alarms as 4-bit binary codes. Positioning complete INP 39 (24) (25) Type 6 This signal indicates that the contents of the deviation counter have come within the setting range. Holding brake excitation timing output HBON 42 (24) (25) Type 6 This signal outputs holding brake relay excitation timing. Output sequence power supply 12 to 24 VDC 49 5 V 38 ― External power supply for CN1 - 39, 40, 41, 42, 43, 44, 45, and 46. Velocity addition VCOMP 21 (20) Type 3 1000 min-1 is selected with entry of ±2 V (standard setting). In order to enable velocity addition, Func1 bit7 must be set at 1. *1 The pin numbers in parentheses denote the ground or common side of each signal. *2 For the circuit type, see Fig. 9-16. The output contents depend on the Func4 parameter setting.
9. SPECIFICATIONS 9-37 9.1.9 Velocity/Torque Control Type Specifications This section explains how to handle input commands and other signals for the velocity/torque control type. (1) Input command specifications ① Torque command input Fig. 9-17 shows the torque command/motor-generated torque characteristics. The torque command voltage is a voltage input from torque terminals CN1 - 22 and 20. Positive motor torque (+) means torque that is generated in the counterclockwise direction when viewed from the load side. The polarity can be switched by parameter Func5 bit0. Fig. 9-17 Torque Command - Generated Torque ② Velocity command input Fig. 9-18 shows the velocity command/motor revolution speed characteristics. The velocity command voltage is a voltage input from velocity command input terminals CN1 - 21 and 20. The positive motor revolution (+) means counterclockwise revolution when viewed from the load side. The polarity can be switched by Func5 bit1 parameter. Fig. 9-18 Velocity Command - Speed Characteristics When the velocity command voltage is tens of mV or less, the motor lock current may pulsate. If this is problematic, the current pulsation can be reduced by increasing the velocity command scale (VCMD). 0 −TR Forward revolution Generated torque Backward revolution +TR 12 −1 −2 Torque command voltage (V) Forward revolution Backward revolution −1000 min−1 +1000 min−1 0 12 −1 −2 Velocity command voltage (V) Speed
9. SPECIFICATIONS 9-38 (2) External analog current limit input The forward revolution driving current (positive side) and the backward revolution driving current (negative side) can both be independently limited externally (when parameter Func1 bit0 is set at 1). Regarding the relationship with the motor armature current, the current is limited to 2 V/the rated current (IR) by the applied motor. The same limit value for the backward revolution driving current as that for forward revolution can be selected. Switching of the polarity between positive and negative is also available (see the description of Func1 in chapter 7). Fig. 9-19 shows the relationship between the set voltage and the current limit value. Fig. 9-19 Relationship Between Set Voltage and Current Limit Value (3) Torque compensation input For the torque compensation input/motor-generated torque characteristics, refer to Fig. 9-17 (the same as the torque command input of the torque control type). This input is effective for increasing the acceleration time or switching the quadrant. 1 If a set value exceeds the instantaneous maximum stall armature current (Ip) of the Servomotor, it is saturated at Ip. 2 To lock the motor by means of a bump stop by applying an external current limit, the current limit value must be below the rated armature current. Armature current 0 (Approx. 0.6 V) 2.0 IR 1 Set voltage (V) (a) Forward revolution current limit (PIL) Armature current 0 (Approx. −0.6 V)−2.0 IR 1 Set voltage (V) (b) Backward revolution current limit (NIL) (when negative polarity is selected)