Panasonic Cu 3ks19nbucu 4ksxxnbu Technical Service Manual
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5 2. Installation Site Selection 2-1. Indoor Unit AVOID: direct sunlight. nearby heat sources that may affect performance of the unit. areas where leakage of flammable gas may be expected. placing or allowing any obstructions near the air conditioner inlet or outlet. installing in rooms that contain instant-on (rapid-start) fluorescent lamps. (These may prevent the air conditioner from receiving signals.) places where large amounts of oil mist exist. installing in locations where there are devices that generate high-frequency emissions. DO: select an appropriate position from which every corner of the room can be uniformly air-conditioned. (High on a wall is best for wall-mounted types.) select a location that will hold the weight of the unit. select a location where tubing and drain hose have the shortest run to the outside. (Fig. 1) allow room for operation and maintenance as well as unrestricted air flow around the unit. (Fig. 2a or 2b) install the unit within the maximum elevation difference (H1, H2, H3, H4) above or below the outdoor unit and within a total tubing length (L1+L2+L3, L1+L2+L3+L4) from the outdoor unit as detailed in Table 3 and Fig. 3a. Drain hose Indoor unit Outside drainage Fig. 1 2 (5 cm) min. 6 (15 cm) min. Front View2 (5 cm) min. Fig. 2a For wall-mounted units For ceiling-mounted cassette units INDOOR UNIT (1) INDOOR UNIT (4)INDOOR UNIT (3) INDOOR UNIT (2) Tubing length (L1) L2 L3 L4 H2 H3H4OUTDOOR UNIT Elevation difference (H1) Fig. 3a WARNING To prevent abnormal heat generation and the possibility of fire, do not place obstacles, enclosures and grilles in front of or surrounding the air conditioner in a way that may block air flow. Indoor unit Floor levelWall Minimum height from floor level 5 (1.5 m) Fig. 3b
6 install the indoor unit more than 3.3 (1 m) away from any antenna or power lines or connecting wires used for tele- vision, radio, telephone, security system, or intercom. Electrical noise from any of these sources may affect operation. install in a sturdy manner to avoid increased operating noise. Table 3 *If total tubing length becomes 150 to 200 ft. (Max.) or 150 to 230 ft. (Max.), charge additional refrigerant (R410A) by 0.22 oz./ft. No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual. Max. Max. Allowable Total Limit of Limit of Elevation Required Amount Allowable Tubing Length Total Tubing Length Difference of Additional Model Tubing Length at Shipment (L1+L2+L3) or (H1, H2, H3, H4) Refrigerant Per Unit (L1+L2+L3) or (L1+L2+L3+L4) (ft.) (oz./ft.) *(ft.) (L1+L2+L3+L4) (ft.)(ft.) CU-3KS19NBU 82 150 (L1+L2+L3) 150 (L1+L2+L3) 50 — CU-4KS24NBU 82 150 (L1+L2+L3+L4) 200 (L1+L2+L3+L4) 50 0.22 CU-4KS31NBU 100 150 (L1+L2+L3+L4) 230 (L1+L2+L3+L4) 50 0.22
7 Fig. 4b Union 1/2(12.70mm)1/2(12.70 mm) Flare 3/8(9.52 mm) A joint for connecting tubes of different sizes (3/8(9.52 mm) 1/2(12.70mm)) Supplied Reducer 1/4(6.35mm) 1/4(6.35 mm) 1/4(6.35 mm) C B AOutdoor unit Indoor unit (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS18NKU) (CS-KS18NB4UW) 3/8(9.52mm)3/8(9.52 mm) 3/8(9.52 mm) 3/8(9.52 mm) 3/8(9.52 mm) (A) Fig. 4c C B A(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) DOutdoor unit Indoor unit 3/8(9.52 mm) 3/8(9.52 mm)3/8(9.52 mm) 3/8(9.52 mm) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52 mm)3/8(9.52 mm) 1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm) Union 3/8(9.52mm) Flare 1/2(12.70mm) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 1/2(12.70mm)3/8(9.52 mm) 1/4(6.35 mm) (1/2(12.70 mm) 3/8(9.52mm)) Supplied Reducer (2) Connecting indoor unit for CU-4KS24NBU (1) Connecting indoor unit for CU-3KS19NBU Fig. 4a 3/8(9.52mm)3/8(9.52 mm) 1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm)3/8(9.52 mm) 3/8(9.52 mm) 3/8(9.52mm) 3/8(9.52 mm)C B AOutdoor unit Indoor unit (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 2-2. Connecting Indoor Units Figures (4a) – (4k) show the different types of indoor unit connections, including the use of a reducer. To select the required indoor unit to be connected, refer to the Combination Table that was included in the outdoor unit package. (A) (B)
8 (B) Fig. 4d C B A(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) DOutdoor unit Indoor unit (CS-MKS18NKU) (CS-KS18NB4UW) 1/2(12.70 mm)1/2(12.70 mm) 3/8(9.52 mm) 3/8(9.52 mm) 3/8(9.52mm) 3/8(9.52 mm) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52 mm)3/8(9.52 mm) 1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm) (D) Fig. 4f Locally purchased C B(CS-MKS18NKU) (CS-KS18NB4UW) D Outdoor unit Indoor unitUnion 1/2(12.70 mm) Flare 3/8(9.52mm) (3/8(9.52 mm) 1/2(12.70mm)) 1/2(12.70mm) 3/8(9.52 mm) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm) 3/8(9.52 mm) 1/4(6.35mm) 1/4(6.35 mm) A (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52 mm)3/8(9.52 mm) 1/4(6.35 mm) (CS-MKS18NKU) (CS-KS18NB4UW) 1/2(12.70 mm)1/2(12.70 mm) 1/4(6.35 mm) (C) Fig. 4e Union 5/8(15.88mm) Flare 1/2(12.70mm) (1/2(12.70 mm) 5/8(15.88mm)) Locally purchased C B(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) D Outdoor unit Indoor unit (CS-MKS24NKU) 1/2(12.70mm) 3/8(9.52mm) 3/8(9.52 mm) 5/8(15.88 mm) 3/8(9.52 mm) 3/8(9.52 mm) A (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52 mm)3/8(9.52 mm) 1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm)
9 (A) Fig. 4g Union 3/8(9.52mm) Flare 1/2(12.70mm) (1/2(12.70 mm) 3/8(9.52mm)) Supplied Reducer D C(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) Outdoor unit Indoor unit (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 1/2(12.70mm) 1/2(12.70 mm)3/8(9.52 mm) 3/8(9.52 mm) A (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) B (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52 mm)3/8(9.52 mm) 3/8(9.52 mm) 3/8(9.52 mm)1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm) 1/4(6.35 mm) (3) Connecting indoor unit for CU-4KS31NBU (B) Fig. 4h Union 3/8(9.52mm) Flare 1/2(12.70mm) (1/2(12.70 mm 3/8(9.52mm)) Supplied Reducer AOutdoor unit Indoor unit (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm)3/8(9.52 mm) 1/4(6.35 mm) B (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm) 3/8(9.52 mm) 1/4(6.35mm) C (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 1/2(12.70 mm)3/8(9.52 mm) 1/4(6.35 mm) D (CS-MKS18NKU) (CS-KS18NB4UW) 1/2(12.70mm) 1/2(12.70 mm) 1/4(6.35mm) (C) Fig. 4i A (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) BOutdoor unit Indoor unit (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52 mm) 3/8(9.52 mm)3/8(9.52 mm) 3/8(9.52 mm) 1/4(6.35mm) 1/4(6.35 mm) D C(CS-MKS18NKU) (CS-KS18NB4UW) (CS-MKS18NKU) (CS-KS18NB4UW) 1/2(12.70 mm) 1/2(12.70 mm)1/2(12.70 mm) 1/2(12.70 mm) 1/4(6.35mm) 1/4(6.35 mm)
10 (D) Fig. 4j Union 5/8(15.88mm) Flare 1/2(12.70mm) (1/2(12.70 mm) 5/8(15.88mm))Locally purchased C D (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) Outdoor unit Indoor unit (CS-MKS24NKU) Union 3/8(9.52mm) Flare 1/2(12.70mm) (1/2(12.70 mm) 3/8(9.52mm))Supplied Reducer 1/2(12.70mm) 1/2(12.70 mm)5/8(15.88 mm) 3/8(9.52 mm) A (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52 mm)3/8(9.52 mm) 1/4(6.35 mm) B (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm) 3/8(9.52 mm) 1/4(6.35mm) 1/4(6.35 mm) 1/4(6.35 mm) (E) Fig. 4k Union 5/8(15.88mm) Flare 1/2(12.70mm) (1/2(12.70 mm) 5/8(15.88mm)) Locally purchased B (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) AOutdoor unit Indoor unit (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU) (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm) 3/8(9.52 mm) 3/8(9.52mm) 3/8(9.52 mm) 1/4(6.35 mm) 1/4(6.35 mm) C (CS-MKS18NKU) (CS-KS18NB4UW) 1/2(12.70 mm)1/2(12.70 mm) 1/4(6.35 mm) D (CS-MKS24NKU) 1/2(12.70 mm)5/8(15.88 mm) 1/4(6.35 mm)
2-3. Outdoor Unit AVOID: heat sources, exhaust fans, etc. (Fig. 5a) damp, humid or uneven locations. DO: choose a place as cool as possible. choose a place that is well ventilated. install in a location where at least two sides are unob- structed, so that the flow of air at the intake port or exhaust port is not blocked, and so that sufficient space is ensured for maintenance to be carried out without trouble. In general the top also must be unob- structed. (Fig. 5b) provide a solid base (level concrete pad, concrete block, 614 (15 40 cm) beams or equal), a minimum of 6 (15 cm) above ground level to reduce humidity and protect the unit against possible water damage and decreased service life. (Figs. 5c and 5d) install cushion rubber under unit’s feet to reduce vibration and noise. (Fig. 5e) use lug bolts or equal to bolt down unit, reducing vibration and noise. install in a location where no antenna of a television or radio exists within 10 (3 m). 2-4. Baffle Plate for the Outdoor Unit It is recommended to use baffle plates. When the outdoor unit is installed in a position exposed to strong wind (such as seasonal winds with low air tempera- ture in winter), baffle plates must be installed on the outdoor unit. (Fig. 5f) This unit is designed so that the fan of the outdoor unit runs at low speed when the air conditioner is operated at low outdoor air temperatures. When the outdoor unit is exposed to strong wind, the system pressure drops because of the freeze protector. Install a pair of windbaffle plates at the front and back of the outdoor unit if it will be subject to strong wind during the winter. (Figs. 5f, 5g, 5h, 5i, and 5j) NOTE Outdoor unitHot air Heat source Exhaust fanNO Fig. 5a Air intakeMin. 8" (20 cm) Air discharge Min.4" (10 cm)Min. 1’8" (50 cm) Valve side Min. 10" (25 cm) Min. 7' (2 m)Min. 7' (2 m) Ground Obstacle Obstacle above Air discharge Min. 8" (20 cm)Air intake Air intake Concrete or equal About 6" (15 cm) Min. 6" (15 cm) Anchor bolts (4 pcs.) About 16" (40 cm) Cushion rubber CAUTIONA solid base must not cover the hole of the bottom plate. Drain holes Air discharge baffleWind Front Air intake baffle No air intake baffle required on this side.Wind BackFig. 5b Fig. 5d Fig. 5e Fig. 5c Fig. 5f11
12 (1) Recommended dimensions of the baffle plates D F E CJH L I BK Q R A GO (3- 6.5 mm) 3- 1/4" (2- 6 mm) 2- 15/64" AB H C E FK I J G G D (4- 6.5 mm)4- 1/4" Fig. 5h For Air Intake For Air Discharge Material to be used: Metal plate with corrosion protection treatment Plate thickness: 0.0394 to 0.0472 (1.0 to 1.2 mm) (2) Parts required (field supply except for screws) Dimensions ABCDE FGH I J K LOQR Model CU-3KS19NBU,(inch)25-3/16 25/32 1-31/32 25 10-5/8 10-5/8 25/64 25/32 19/32 25-7/8 19/64 25/64 5-29/32 25/32 25/32 CU-4KS24NBU (mm) 640 20 50 635 270 270 10 20 15 657 7.5 10 150 20 20 CU-4KS31NBU(inch)25-3/16 25/32 1-3/830-29/32 13-25/32 13-25/3225/64 25/32 19/3231-25/3219/64 25/64 5-29/32 25/32 25/32 (mm) 640 20 35 785 350 350 10 20 15 807 7.5 10 150 20 20 Dimensions ABCDE FGH I J K Model (inch)22-1/16 23-1/32 13-25/32 5-29/32 19-9/32 1-3/8 2-5/32 18-5/16 2-3/8 3-11/32 31/32 (mm) 560 585 350 150 490 35 55 465 60 85 25 Air Intake BaffleAir Discharge Baffle Fig. 5g Item Q’ty Remarks Baffle plate 1 Screw 5/32 15/32 (4 12 mm) tapping 2 Attached to outdoor unit Bolt 15/64 19/32 – 25/32 (M6 15 – 20 mm) 3 Nut 15/64 (M6) 3 Washer 3 Spring washer 3 Item Q’ty Remarks Baffle plate 1 Bolt 15/64 13/32 – 19/32 (M6 10 – 15 mm) 4 Nut 15/64 (M6) 4 Washer 4 Spring washer 4 Air Intake BaffleAir Discharge Baffle CU-3KS19NBU CU-4KS24NBU CU-4KS31NBU
13 (3) Installation procedure Panel top Panel front Panel side R Panel side L 1. Air Intake Baffle (1) Left side 1. Remove the top panel from the unit. 2. Remove the panel side L, and drill 3 holes of ø1/4 inch (6.5 mm) at the prescribed position. 3. Install the windbaffle on the unit using field supply bolts and nuts. 4. Recommended bolts to be used are 15/64 (M6 ISO standard), and the recommended length of the bolts is between 19/32 – 25/32 inch (15 – 20 mm). 5. Use washers and spring washers to tightly fasten the windbaffle to the unit. (2) Right side 1. Remove the top panel from the unit. 2. Use 2 preholes on the panel side R to install the baffle plate. 3. Remove the panel side R from the unit by removing the screws. These screws are used in step 4 below. 4. Put (sandwich) the windbaffle between the unit and the panel side R, then install the windbaffle on the unit using the above screws. Be careful not to damage the screw holes.2. Air Discharge Baffle 1. Remove the panels front, top, side L and R from the unit and drill 4 holes of ø1/4 inch (6.5 mm) at the prescribed positions. 2. Install the windbaffle on the unit using field supply bolts and nuts. 3. Recommended bolts to be used are 15/64 (M6 ISO standard), and the recommended length of the bolts is between 13/32 – 19/32 inch (10 – 15 mm). 4. Use washers and spring washers to tightly fasten the windbaffle to the unit. (4) Precautions for installation 1. Be sure not to damage painted surfaces. 2. Finish the edges of the windbaffle to avoid cuts or injury. 3. Drilling of holes must be carefully done so that no damage is caused to external or internal parts of the unit. Particular care must be taken that drill chips do not drop into the unit. In order to prevent contact of the bolts and heat exchanger and other parts inside the unit, install the windbaffle using bolts from inside the unit and fasten the bolts with nuts from outside the unit. When the windbaffle is installed on the unit, the unit has higher wind resistance. In order to prevent the unit from falling over, anchor the legs of the unit using anchor bolts (or similar method). NOTE Panel side R Panel top Panel front Panel side L Fig. 5i Fig. 5j
14 Fig. 6a 23-15/165-11/32 15/32 35-7/16 (900) 13-19/32 12-19/32 14-17/32 2-29/32 29-1/8 (740) 23/32 1-13/16 2-1/165-29/322-27/32 2-3/42-1/324-7/16 2-15/162-3/44-1/2 A Service valve on narrow tube side (Outer diameter 1/4"( 6.35)) Service valve on wide tube side (Outer diameter 3/8"( 9.52))A (1) CU-3KS19NBU Fig. 6b 23-15/165-11/32 15/32 12-19/32 13-19/32 14-17/32 35-7/16 (900) 29-1/8 (740) 2-1/16 1-13/16 2-29/32 2-13/32 A 4-1/2 2-1/325-29/322-27/32 2-3/4 4-7/16 2-15/162-3/4 Service valve on narrow tube side (Outer diameter 1/4(6.35)) Service valve on wide tube side (Outer diameter 3/8(9.52)) Service valve on wide tube side (Outer diameter 1/2(12.70)) A 23/32 Fig. 6c 23-15/16 15/32 12-19/32 13-19/32 14-17/32 5-11/32 35-7/16 (900) 23/32 35-1/32 (890) 2-29/32 2-1/16 1-13/16 2-13/324-1/2 2-1/32 4-7/165-29/32 2-15/162-27/32 2-3/4 2-3/4 A Service valve on narrow tube side (Outer diameter 1/4(6.35)) Service valve on wide tube side (Outer diameter 1/2(12.70)) Service valve on wide tube side (Outer diameter 3/8(9.52))A (2) CU-4KS24NBU (3) CU-4KS31NBU 2-5. Outer Dimensions of Outdoor Unit unit: inch (mm)