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Panasonic Cu 3ks19nbucu 4ksxxnbu Technical Service Manual

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    							5
    2.  Installation Site Selection
    2-1.  Indoor Unit
    AVOID:
    direct sunlight.
    nearby heat sources that may affect performance of the
    unit.
    areas where leakage of flammable gas may be expected.
    placing or allowing any obstructions near the air conditioner
    inlet or outlet.
    installing in rooms that contain instant-on (rapid-start) 
    fluorescent lamps. (These may prevent the air conditioner
    from receiving signals.)
    places where large amounts of oil mist exist.
    installing in locations where there are devices that 
    generate high-frequency emissions.
    DO:
    select an appropriate position from which every corner of
    the room can be uniformly air-conditioned. (High on a wall
    is best for wall-mounted types.)
    select a location that will hold the weight of the unit.
    select a location where tubing and drain hose have the
    shortest run to the outside. (Fig. 1)
    allow room for operation and maintenance as well as 
    unrestricted air flow around the unit. (Fig. 2a or 2b)
    install the unit within the maximum elevation difference
    (H1, H2, H3, H4) above or below the outdoor unit and
    within a total tubing length (L1+L2+L3, L1+L2+L3+L4)
    from the outdoor unit as detailed in Table 3 and Fig. 3a.
    Drain hose Indoor unit
    Outside drainage
    Fig. 1
    2 (5 cm)
    min.
    6 (15 cm)
    min.
    Front View2 (5 cm)
    min.
    Fig. 2a
    For wall-mounted units
    For ceiling-mounted cassette units
    INDOOR
    UNIT (1)
    INDOOR
    UNIT (4)INDOOR
    UNIT (3)
    INDOOR
    UNIT (2) Tubing length (L1)
    L2
    L3
    L4
    H2
    H3H4OUTDOOR
    UNIT
    Elevation
    difference (H1)
    Fig. 3a
    WARNING
    To prevent abnormal heat generation
    and the possibility of fire, do not
    place obstacles, enclosures and
    grilles in front of or surrounding the
    air conditioner in a way that may
    block air flow.
    Indoor unit
    Floor levelWall
    Minimum height 
    from floor level
    5 (1.5 m)
    Fig. 3b
    
    						
    							6
    install the indoor unit more than 3.3 (1 m) away from any
    antenna or power lines or connecting wires used for tele-
    vision, radio, telephone, security system, or intercom.
    Electrical noise from any of these sources may affect
    operation.
    install in a sturdy manner to avoid increased operating
    noise.
    Table 3
    *If total tubing length becomes 150 to 200 ft. (Max.) or 150 to 230 ft. (Max.), charge additional refrigerant (R410A) by 0.22 oz./ft.
    No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual.
    Max. Max. Allowable Total  Limit of  Limit of Elevation Required Amount
    Allowable Tubing  Length Total Tubing Length Difference of Additional
    Model Tubing Length at Shipment (L1+L2+L3) or (H1, H2, H3, H4) Refrigerant
    Per Unit (L1+L2+L3) or  (L1+L2+L3+L4) (ft.) (oz./ft.)
    *(ft.) (L1+L2+L3+L4) (ft.)(ft.)
    CU-3KS19NBU 82 150 (L1+L2+L3) 150 (L1+L2+L3) 50 —
    CU-4KS24NBU 82 150 (L1+L2+L3+L4) 200 (L1+L2+L3+L4) 50 0.22
    CU-4KS31NBU 100 150 (L1+L2+L3+L4) 230 (L1+L2+L3+L4) 50 0.22 
    						
    							7
    Fig. 4b
    Union 1/2(12.70mm)1/2(12.70
    mm)
    Flare 3/8(9.52
    mm)
    A joint for connecting tubes of
    different sizes
    (3/8(9.52
    mm)     1/2(12.70mm)) Supplied Reducer
    1/4(6.35mm)
    1/4(6.35
    mm)
    1/4(6.35
    mm) C
    B
    AOutdoor unit Indoor unit
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    (CS-MKS18NKU)
    (CS-KS18NB4UW)
    3/8(9.52mm)3/8(9.52
    mm)
    3/8(9.52
    mm)
    3/8(9.52
    mm)
    3/8(9.52
    mm)
    (A)
    Fig. 4c
    C
    B
    A(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) DOutdoor unit Indoor unit
    3/8(9.52
    mm)
    3/8(9.52
    mm)3/8(9.52
    mm)
    3/8(9.52
    mm)
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52
    mm)3/8(9.52
    mm)
    1/4(6.35
    mm) 1/4(6.35
    mm)
    1/4(6.35
    mm)
    Union 3/8(9.52mm) Flare 1/2(12.70mm)
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    1/2(12.70mm)3/8(9.52
    mm)
    1/4(6.35
    mm) (1/2(12.70
    mm)     3/8(9.52mm)) Supplied Reducer
    (2) Connecting indoor unit for CU-4KS24NBU
    (1) Connecting indoor unit for CU-3KS19NBU
    Fig. 4a
    3/8(9.52mm)3/8(9.52
    mm)
    1/4(6.35
    mm)
    1/4(6.35
    mm)
    1/4(6.35
    mm)3/8(9.52
    mm)
    3/8(9.52
    mm) 3/8(9.52mm)
    3/8(9.52
    mm)C
    B
    AOutdoor unit  Indoor unit 
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    2-2.  Connecting Indoor Units
    Figures (4a) – (4k) show the different types of indoor unit connections, including the use of a reducer.
    To select the required indoor unit to be connected, refer to the Combination Table that was included in the
    outdoor unit package.
    (A)
    (B) 
    						
    							8
    (B)
    Fig. 4d
    C
    B
    A(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) DOutdoor unit Indoor unit
    (CS-MKS18NKU)
    (CS-KS18NB4UW)
    1/2(12.70
    mm)1/2(12.70
    mm)
    3/8(9.52
    mm)
    3/8(9.52
    mm) 3/8(9.52mm)
    3/8(9.52
    mm)
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52
    mm)3/8(9.52
    mm)
    1/4(6.35
    mm) 1/4(6.35
    mm)
    1/4(6.35
    mm) 1/4(6.35
    mm)
    (D)
    Fig. 4f
    Locally purchased
    C
    B(CS-MKS18NKU)
    (CS-KS18NB4UW) D Outdoor unit Indoor unitUnion 1/2(12.70
    mm) Flare 3/8(9.52mm) (3/8(9.52
    mm)     1/2(12.70mm))
    1/2(12.70mm)
    3/8(9.52
    mm)
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm)
    3/8(9.52
    mm)
    1/4(6.35mm) 1/4(6.35
    mm)
    A
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52
    mm)3/8(9.52
    mm)
    1/4(6.35
    mm)
    (CS-MKS18NKU)
    (CS-KS18NB4UW)
    1/2(12.70
    mm)1/2(12.70
    mm)
    1/4(6.35
    mm)
    (C)
    Fig. 4e
    Union 5/8(15.88mm) Flare 1/2(12.70mm) (1/2(12.70
    mm)     5/8(15.88mm)) Locally purchased
    C
    B(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) D Outdoor unit Indoor unit
    (CS-MKS24NKU)
    1/2(12.70mm)
    3/8(9.52mm)
    3/8(9.52
    mm) 5/8(15.88
    mm)
    3/8(9.52
    mm)
    3/8(9.52
    mm)
    A
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52
    mm)3/8(9.52
    mm)
    1/4(6.35
    mm) 1/4(6.35
    mm)
    1/4(6.35
    mm) 1/4(6.35
    mm) 
    						
    							9
    (A)
    Fig. 4g
    Union 3/8(9.52mm) Flare 1/2(12.70mm) (1/2(12.70
    mm)     3/8(9.52mm)) Supplied Reducer
    D
    C(CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) Outdoor unit Indoor unit
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    1/2(12.70mm)
    1/2(12.70
    mm)3/8(9.52
    mm)
    3/8(9.52
    mm)
    A
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    B
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52
    mm)3/8(9.52
    mm)
    3/8(9.52
    mm)
    3/8(9.52
    mm)1/4(6.35
    mm)
    1/4(6.35
    mm) 1/4(6.35
    mm)
    1/4(6.35
    mm)
    (3) Connecting indoor unit for CU-4KS31NBU
    (B)
    Fig. 4h
    Union 3/8(9.52mm) Flare 1/2(12.70mm) (1/2(12.70
    mm     3/8(9.52mm)) Supplied Reducer
    AOutdoor unit Indoor unit
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52mm)3/8(9.52
    mm)
    1/4(6.35
    mm)
    B
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm)
    3/8(9.52
    mm)
    1/4(6.35mm)
    C
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    1/2(12.70
    mm)3/8(9.52
    mm)
    1/4(6.35
    mm)
    D
    (CS-MKS18NKU)
    (CS-KS18NB4UW) 1/2(12.70mm)
    1/2(12.70
    mm)
    1/4(6.35mm)
    (C)
    Fig. 4i
    A
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    BOutdoor unit Indoor unit
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52
    mm)
    3/8(9.52
    mm)3/8(9.52
    mm)
    3/8(9.52
    mm) 1/4(6.35mm)
    1/4(6.35
    mm)
    D
    C(CS-MKS18NKU)
    (CS-KS18NB4UW)
    (CS-MKS18NKU)
    (CS-KS18NB4UW) 1/2(12.70
    mm)
    1/2(12.70
    mm)1/2(12.70
    mm)
    1/2(12.70
    mm) 1/4(6.35mm)
    1/4(6.35
    mm) 
    						
    							10
    (D)
    Fig. 4j
    Union 5/8(15.88mm) Flare 1/2(12.70mm) (1/2(12.70
    mm)     5/8(15.88mm))Locally purchased
    C
    D
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) Outdoor unit Indoor unit
    (CS-MKS24NKU)
    Union 3/8(9.52mm) Flare 1/2(12.70mm)
    (1/2(12.70
    mm)     3/8(9.52mm))Supplied Reducer
    1/2(12.70mm) 1/2(12.70
    mm)5/8(15.88
    mm)
    3/8(9.52
    mm)
    A
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52
    mm)3/8(9.52
    mm)
    1/4(6.35
    mm)
    B
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U) 3/8(9.52mm)
    3/8(9.52
    mm)
    1/4(6.35mm) 1/4(6.35
    mm) 1/4(6.35
    mm)
    (E)
    Fig. 4k
    Union 5/8(15.88mm) Flare 1/2(12.70mm) (1/2(12.70
    mm)     5/8(15.88mm)) Locally purchased
    B
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    AOutdoor unit Indoor unit
    (CS-MKS7NKU,CS-MKS9NKU,CS-MKS12NKU)
    (CS-MKS9NB4U,CS-MKS12NB4U)
    3/8(9.52mm) 3/8(9.52
    mm)
    3/8(9.52mm) 3/8(9.52
    mm)
    1/4(6.35
    mm) 1/4(6.35
    mm)
    C
    (CS-MKS18NKU)
    (CS-KS18NB4UW)
    1/2(12.70
    mm)1/2(12.70
    mm)
    1/4(6.35
    mm)
    D
    (CS-MKS24NKU)
    1/2(12.70
    mm)5/8(15.88
    mm)
    1/4(6.35
    mm) 
    						
    							2-3.  Outdoor Unit
    AVOID:
    heat sources, exhaust fans, etc. (Fig. 5a)
    damp, humid or uneven locations.
    DO:
    choose a place as cool as possible.
    choose a place that is well ventilated.
    install in a location where at least two sides are unob-
    structed, so that the flow of air at the intake port or
    exhaust port is not blocked, and so that sufficient 
    space is ensured for maintenance to be carried out 
    without trouble. In general the top also must be unob-
    structed. (Fig. 5b)
    provide a solid base (level concrete pad, concrete block, 
    614 (15 40 cm) beams or equal), a minimum of 6
    (15 cm) above ground level to reduce humidity and 
    protect the unit against possible water damage and
    decreased service life. (Figs. 5c and 5d)
    install cushion rubber under unit’s feet to reduce vibration
    and noise. (Fig. 5e)
    use lug bolts or equal to bolt down unit, reducing vibration
    and noise.
    install in a location where no antenna of a television or
    radio exists within 10 (3 m).
    2-4.  Baffle Plate for the Outdoor Unit
    It is recommended to use baffle plates.
    When the outdoor unit is installed in a position exposed to
    strong wind (such as seasonal winds with low air tempera-
    ture in winter), baffle plates must be installed on the outdoor
    unit. (Fig. 5f)
    This unit is designed so that the fan of the outdoor unit runs
    at low speed when the air conditioner is operated at low 
    outdoor air temperatures. When the outdoor unit is exposed
    to strong wind, the system pressure drops because of the
    freeze protector.
    Install a pair of windbaffle plates at the front and back of the
    outdoor unit if it will be subject to strong wind during the
    winter. (Figs. 5f, 5g, 5h, 5i, and 5j)
    NOTE
    Outdoor unitHot air
    Heat source
    Exhaust fanNO
    Fig. 5a
    Air intakeMin. 8" (20 cm)
    Air discharge Min.4" (10 cm)Min.
    1’8" (50 cm)
    Valve
    side
    Min. 10"
    (25 cm)
    Min.
    7' (2 m)Min.
    7' (2 m)
    Ground
    Obstacle
    Obstacle above
    Air discharge
    Min. 8" (20 cm)Air intake
    Air intake
    Concrete
    or equal
    About 6" (15 cm)
    Min. 6" (15 cm) Anchor bolts
    (4 pcs.)
    About 16" (40 cm)
    Cushion rubber
    CAUTIONA solid base must not cover
    the hole of the bottom plate.
    Drain holes
    Air discharge baffleWind
    Front
    Air intake baffle
    No air intake baffle required on this side.Wind
    BackFig. 5b
    Fig. 5d
    Fig. 5e Fig. 5c
    Fig. 5f11 
    						
    							12
    (1) Recommended dimensions of the baffle plates
    D
    F E CJH
    L
    I
    BK Q R A
    GO
    (3-    6.5 mm)
    3-    1/4"
    (2-    6 mm) 2-    15/64"
    AB
    H
    C
    E
    FK I
    J
    G G
    D
    (4-    6.5 mm)4-    1/4"
    Fig. 5h
    For Air Intake
    For Air Discharge
    Material to be used:  Metal plate with corrosion protection treatment
    Plate thickness: 0.0394 to 0.0472 (1.0 to 1.2 mm)
    (2) Parts required (field supply except for screws)
    Dimensions
    ABCDE FGH I J K LOQR
    Model
    CU-3KS19NBU,(inch)25-3/16 25/32 1-31/32 25 10-5/8 10-5/8 25/64 25/32 19/32 25-7/8 19/64 25/64 5-29/32 25/32 25/32
    CU-4KS24NBU
    (mm) 640 20 50 635 270 270 10 20 15 657 7.5 10 150 20 20
    CU-4KS31NBU(inch)25-3/16 25/32 1-3/830-29/32 13-25/32 13-25/3225/64 25/32 19/3231-25/3219/64 25/64 5-29/32 25/32 25/32
    (mm) 640 20 35 785 350 350 10 20 15 807 7.5 10 150 20 20
    Dimensions
    ABCDE FGH I J K
    Model
    (inch)22-1/16 23-1/32 13-25/32 5-29/32 19-9/32 1-3/8 2-5/32 18-5/16 2-3/8 3-11/32 31/32
    (mm) 560 585 350 150 490 35 55 465 60 85 25
    Air Intake BaffleAir Discharge Baffle
    Fig. 5g
    Item Q’ty Remarks
    Baffle plate 1
    Screw 5/32 15/32 (4 12 mm) tapping 2 Attached to outdoor unit
    Bolt 15/64 19/32 – 25/32 (M6 15 – 20 mm) 3
    Nut 15/64 (M6) 3
    Washer 3
    Spring washer 3
    Item Q’ty Remarks
    Baffle plate 1
    Bolt 15/64 13/32 – 19/32 (M6 10 – 15 mm)  4
    Nut 15/64 (M6) 4
    Washer 4
    Spring washer 4
    Air Intake BaffleAir Discharge Baffle
    CU-3KS19NBU
    CU-4KS24NBU
    CU-4KS31NBU 
    						
    							13
    (3) Installation procedure
    Panel top
    Panel front Panel side R
    Panel side L
    1. Air Intake Baffle
    (1) Left side
    1. Remove the top panel from the unit.
    2. Remove the panel side L, and drill 3 holes of ø1/4 inch
    (6.5 mm) at the prescribed position.
    3. Install the windbaffle on the unit using field supply bolts
    and nuts.
    4. Recommended bolts to be used are 15/64 (M6 ISO 
    standard), and the recommended length of the bolts is
    between 19/32 – 25/32 inch (15 – 20 mm).
    5. Use washers and spring washers to tightly fasten the
    windbaffle to the unit.
    (2) Right side
    1. Remove the top panel from the unit.
    2. Use 2 preholes on the panel side R to install the baffle
    plate.
    3. Remove the panel side R from the unit by removing the
    screws. These screws are used in step 4 below.
    4. Put (sandwich) the windbaffle between the unit and the
    panel side R, then install the windbaffle on the unit using
    the above screws. Be careful not to damage the screw
    holes.2. Air Discharge Baffle
    1. Remove the panels front, top, side L and R from the
    unit and drill 4 holes of ø1/4 inch (6.5 mm) at the 
    prescribed positions.
    2. Install the windbaffle on the unit using field supply
    bolts and nuts.
    3. Recommended bolts to be used are 15/64 (M6 ISO 
    standard), and the recommended length of the bolts 
    is between 13/32 – 19/32 inch (10 – 15 mm).
    4. Use washers and spring washers to tightly fasten the
    windbaffle to the unit.
    (4) Precautions for installation
    1. Be sure not to damage painted surfaces.
    2. Finish the edges of the windbaffle to avoid cuts or injury.
    3. Drilling of holes must be carefully done so that no damage is caused to external or internal parts of the unit. 
    Particular care must be taken that drill chips do not drop into the unit.
    In order to prevent contact of the bolts and heat exchanger and other parts inside the unit, install the windbaffle using
    bolts from inside the unit and fasten the bolts with nuts from outside the unit.
    When the windbaffle is installed on the unit, the unit has higher wind resistance. In order to prevent the unit from
    falling over, anchor the legs of the unit using anchor bolts (or similar method).
    NOTE
    Panel side R
    Panel top
    Panel front
    Panel side L
    Fig. 5i Fig. 5j 
    						
    							14
    Fig. 6a
    23-15/165-11/32
    15/32
    35-7/16 (900)
    13-19/32 12-19/32
    14-17/32
    2-29/32
    29-1/8 (740) 23/32
    1-13/16
    2-1/165-29/322-27/32
    2-3/42-1/324-7/16
    2-15/162-3/44-1/2
    A
    Service valve on narrow tube side
    (Outer diameter 1/4"(
    6.35))
    Service valve on wide tube side
    (Outer diameter 3/8"(
    9.52))A
    (1) CU-3KS19NBU
    Fig. 6b
    23-15/165-11/32
    15/32
    12-19/32
    13-19/32
    14-17/32
    35-7/16 (900)
    29-1/8 (740)
    2-1/16 1-13/16 2-29/32
    2-13/32
    A
    4-1/2 2-1/325-29/322-27/32
    2-3/4
    4-7/16
    2-15/162-3/4
    Service valve on narrow tube side
    (Outer diameter 1/4(6.35))
    Service valve on wide tube side
    (Outer diameter 3/8(9.52)) Service valve on wide tube side
    (Outer diameter 1/2(12.70))
    A
    23/32
    Fig. 6c
    23-15/16
    15/32
    12-19/32
    13-19/32
    14-17/32
    5-11/32
    35-7/16 (900)
    23/32
    35-1/32 (890)
    2-29/32
    2-1/16 1-13/16
    2-13/324-1/2 2-1/32
    4-7/165-29/32
    2-15/162-27/32
    2-3/4
    2-3/4
    A
    Service valve on narrow tube side
    (Outer diameter 1/4(6.35))
    Service valve on wide tube side
    (Outer diameter 1/2(12.70))
    Service valve on wide tube side
    (Outer diameter 3/8(9.52))A
    (2) CU-4KS24NBU
    (3) CU-4KS31NBU
    2-5.  Outer Dimensions of Outdoor Unit
    unit: inch (mm) 
    						
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