Panasonic Cs W50bd3p Cu V50bbp8 Cu W50bbp8 Repair Manual
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1. The main power is turned on while the transmission wires between the indoor unit and the outdoor unit are not connected (open circuit at section A). Symptom: Operation of indoor unit No. 1 and indoor unit No. 3 is possible. However, “CHECK” flashes in the remote control unit display for 3-5 minutes after the main power is turned on. − − − − Remote control. . . “CHECK” flashes. − − − − Indoor unit No. 2 . . . LED2 on the printed circuit board flashes (both master and slave units). − − − − Outdoor unit No. 2 . . . LED3 and LED7 on the printed circuit board flash. 2. The main power is turned on while the power supply wires between the indoor units are not connected (open circuit at section B). Symptom: Operation of indoor unit No. 1 and indoor unit No. 3 is possible. However, if operation is then started in this condition, the combination of the 28BB outdoo r unit and the 14BB indoor unit (master unit) will cause abnormal operation of indoor unit No. 2 to occur. ↓ If operation continues, an abnormality will occur on the refrigeration cycle and aoperation will stop. − − − − Remote control . . . “CHECK” flashes (indoor unit No. 2 abnormality). − − − − Indoor unit No. 2 . . . LED2 on the printed circuit board flashes (both master and slave units). − − − − Outdoor unit No. 2 . . . The LEDs on the printed circuit board flash. 3. The main power is turned on while the remote control connection cord is not connected (open circuit at section C).Symptom: Nothing abnormal appears on the remote control display , and operation of indoor unit. No. 1 and indoor unit No. 2 is possible. However, indoor unit No. 3 cannot be operated. Remedy 1. Turn off the main power. ↓ 2. Conne ct the disconnected wires correctly. ↓ 3. Turn the main power back on. ↓ 4. After 1 minute, start operation using the remote control. (Indoor units . . . Operation will start according to the remote control setting.) (Outdoor units...Operation will start after 3-5 minutes.) If slave units do not operate even after the wiring has been corrected (automatic addressing is not possible) 1. Check that DIP switches 1 to 4 and DIP switch 8 are all set to OFF, and then stop operation. ↓ 2. Press the “AIRSWING AUTO”, “OPERATION ” and “A/C No.” buttons simultaneousl y. The addresses will be momentarily reset, and then automatic address setting will be carried out once more. The above procedure cannot be used to carry out automatic address resetting of twin/triple control. (Note on automatic address setting) The printed circuit boards automatically store the connected system configuration when power is supplie d. As a result, once the power has been turned on for these printed circuit boards, the units can not be changed about within the system, even if the units are of the same model and have same capacity. 51
1. Automatic address setting (no need to have dip-switch set) If the wiring connected properly as above example, the address is set automatically by the main powersupply. An indoor unit with remote control will be set as the master. If the power source is installe d to indoor units and outdoor separately, turn on the switch as the following procedure: outdoo r unit, indoor unit with control, and other indoor units. When theslave units do not operate (when address cannot be set) Important: The address for the group control cannot be reset, using the above mentioned procedure. 2. Manua l address setting (by dip-switchDSW1) When you set theaddress manua lly, set the dip-switch of the PC board in the indoor unit as follow: 52
1. Automatic address setting (no need to have dip-switch set) If the wiring connected properly as above example, the AC numbe rs are set automatically by the main powersupply . An indoor unit with remote control will be set as the master. If the power source is installe d to indoor units and outdoo r separately, turn on the switch as the following procedure: outdoo r unit, indoor unit with controller, and other indoor units. The AC numbe r will be set at random. 2. Manua l address setting (by dip-switchDSW1) When you set theaddress manua lly, set the dip-switch of the PC board in the indoor unit as follow: 3. Manua l address setting (by dip-switchDSW1) When you set theaddress manua lly, set the dip-switch of the PC board in the indoor unit as follow: 53
Procedures of deleting memory attwincontrol system Procedure of deleting memory at group control system 1. Set the “OFF” position for main power supply switch. 2. Set the “ON” position for No. 8 pin of dip switch (DSW1) on indoor unit P.C. board. 3. Take main power supply switch “ON” for one minute, and then main power supply switchoff. 4. Set the “OFF” position for No. 8 pin of dip switch (DSW1). 1. Set the “OFF” position for main power supply switch. 2. Set the “ON” position for No. 1 pin to No. 4 pin of dip switch (DSW1) on indoor unit P.C. board. (No. 8 pin of dip switch (DSW1)should be “OFF” position) 3. Take main power supply switch “ON” for one minute, and then main power supply switchoff. 4. Set the “OFF” position for No. 1, No. 2, No. 3 and No. 4 pin of dip switch (DSW1). (Important notice) Above procedures are for deletin g memory on indoor unit P.C. board. And it is not for Address reset. 23.1. Indoor unit P.C. board layout. 54
Emergencyoperation • • • • Emergency operation of outdoor unit Emergency operation can be carried out by setting the DSW1 switch on the printed circuit board inside the outdoo r unit to the EMERGENCY position. However, emergency operation is only carried out when an abnormality is detected by the indoor/outdoor temperature thermistors. The resistance values of each thermistor are measured as shown in the table below to determine if there is an abnormality. Thermistor resistance table Temperatu reResistance value (kΩ )±5% Room temperature thermistorPipe temperature thermistor -20°C205.8197.8 -10°C114.6111.9 -5°C87.385.4 0°C67.065.8 5°C51.851.0 10°C40.439.9 15°C31.730.7 20°C25.125.0 25°C20.020.0 30°C16.116.0 40°C10.410.6 50°C6.97.1 60°C4.74.9 70°C___3.5 80°C___2.5 90°C___1.8 100°C___1.4 The pipe temperature thermistor resistance value are the same for the indoor and outdoor units. − − − − Set only the thermistor which shows an abnormality to the condition shown in the table below to carry out emergency operation ThermistorCooling modeHeating mode Indoor unitRoom temperatureFixed at 25°C Room temperatureShortedOpen ThermistorCooling modeHeating mode Outdoor unitDischarge temperatureOpenShorted Heat exchanger outlet temperatureShortedOpen − − − − Refer to the circuit diagram for the connection locations for each thermistor. − − − − If there is an abnormality in the roomtemperature thermistor, the temperature will be fixed at 25°C regardless of the remote control unitdisplay . NOTE: − − − − Any abnormalities detected by the temperature thermistors are ignored during emergency operation, so that long-term operation in this mode should be avoided. − − − − After emergency mode operation has been completed and normal operation is to be resumed, turn the power supplie s for the indoor and outdoo r units off and return the DIP switch to the NORMAL position. − − − − Self-diagnosis LEDS 4 to 6 will flash during emergency operation. 24 EMERGENCY OPERATION 55
25 CONTROL 25.1. Description of basic Functions 25.1.1. Cooling mode operation time chart (*1) Outdoor unit fan start control during cooling At the start of cooling mode and drying mode operation, the outdoo r unit heat exchan ger outlet temperature is detected in order to set the fan speed. Operation is carried out at the fan speed detected for 30 seconds. After 30 seconds, the heat exchan ger outlet temperature is detected and the outdoo r unit fan speed is changed automatically . (*2) Cooling low outdoor temperature protection When theheat exchan ger outlet temperature drops to less than 12°C for a continuous period of 10 minutes, the outdoor unit stops running. This is cancelled after 3 minutes (re-start prevention) • • • • Remote control display s and indoor unit operation continue during thistime. • • • • The 10-minute countdown is cleared if the compressor stops or if the temperature at the outdoor unit outlet rises to 13.5°C or higher. 56
25.2. Freezing prevention control 1. Operation During cooling mode operation, after 9 minutes have passed since the compressor turned on, the outdoor units stops operating when the temperature detected by the indoor unit pipe temperature sensor is 2°C or lower. The indoor unit continues operating at the fan speed set by the remote control unit. (The remote control unitdisplay does not change.) 2. Cancelling This control is cancelled when the temperature detected by the indoor unit pipe temperature sensor is 15°C or higher. (If the outdoor unit stops even though the temperature is 15°C or higher, restart prevention control will activated and the outdoor unit will not start again for 3 minutes.) (The 9-minute countdown is cleared while the compressor is stopped.) (The above illustration shows the operation when there are no conditions for turning the outdoor unit off other than freezing prevention.) 25.3. Heating mode operation time chart (Heat pump type only) 57
(*2) Outdoor unit fan control during heating mode operation Under conditions when the compressor is on during heating mode operation (except during defrosting and when the liquid bypass valve is on), the outdoor unit fan is controlled by means of input (CN2) indicating whether the contact of the heating pressure switch on the outdoor unit circuit board is open or closed. (At the start of heating mode operation, the fan operates at HI speed.) 25.4. Hot starting 1. When heating mode operation starts 1. Start Hot start control commences heating mode operation starts. 2. Operation “PREHEAT” appears on the remote controldisplay . (Other display s remain unchanged.) At the indoor unit, the indoor unit fan stops. In additio n, during hot starting, the louvre stays at the horizon tal position (angle 0°). 3. Cancelling After 1 minute has passed since heating mode operation started, or if the compressor has turned on, hot starting is cancelled when the temperature detected by the indoor unit pipe temperature sensor is 18°C or higher. After cancellation, the PREH EAT display on theremote control disapp ears and the louvre operation returns to the previous setting. (However, for 2 minutes after cancellation, the indoor unit fan operates at LOW speed, and then returns to the previous setting.) 58
2. When defrosting is complete 1. Start Hot start control commences when defrosting is complete. 2. Operation PREHEAT appears on the remote controldisplay . (Other display s remain unchanged.) At the indoor unit, the indoor unit fan stops. In additio n, during hot starting, the louvre stays at the horizon tal position (angle 0°). 3. Cancelling Hot starting is cancelled when the temperature detected by the indoor unit pipe temperature sensor is 18°C or higher, or after a maximum 1 minute has passed since defrosting was completed. After cancellation, the PREH EAT display on theremote control disapp ears and the louvre operation returns to the previous setting. (However, the indoor unit fan operates at LOW speed for 2 minutes after cancellation, and then returns to the previous setting.) < When hot startoperation is cancelled by temperature > < When hot startoperation is cancelled by time > 25.5. Indoor unit fan control when thermostat is off during heating mode operation When the thermostat of the indoor unit turns off during heating mode operation, the indoor unit fan operates for 2 minutes at LOW and then stops. In additio n, 5 minutes after the thermostat of the indoor unit turns off, the indoor unit fan again runs at LOW for 10 seconds, and at 3-minute intervals after that it switches back to LOW operation for 10 seconds. 59
25.6. Excess heat dissipation for indoor unit The indoor unit fan continues operating for 30 seconds after heating mode operation turns off in order to dissipa te excess heat. 1. Whenheating mode operation has stopped (LOWoperation for 30 seconds) 2. Whenoperation is set to a mode other than heating by means of the OPERATION MODE switch 3. If operation starts again during the 30 seconds mentioned in (1) above (The fan operates at LOW speed for the remainder of the 30 seconds in (1), and then hot start commences.) 25.7. Defrost mode operation time chart 1. Start and completion of defrosting a. Start During heating mode operation (including automatic heating), after the 45-minute defrostingcycle time has passed, defrosting starts if the temperature detected by the outdoor unit heat exchan ger outlet sensor is 2°C or lower for a continuous 5-minute period. However, if the outdoo r unit fan is stopped, the start of defrosting will be delaye d by 5 minutes. The defrosting cycle is 50 minutesfrom the start of heating mode operation. b. Completion Defrosting mode operation stops 12 minutes after it starts, or if the temperature detected by the outdoor unit heat exchan ger outlet sensor is 25°C or higher. After defrosting is complete, hot starting commences. c. Forced defrosting If P8 on the outdoor unit circuit board is shorted while the compressor is ‘ON’ during heating mode operation and the temperature detected by the outdoor unit heat exchan ger outlet sensor is 25°C or lower, defrosting is carried out regardless of the current starting conditions. 2. Operation a. During defrosting, the outdoor unit turns on the compressor and turns off the outdoor unit fan and the reversing valve. b. The indoor unit fan operates at LOW for 30 seconds after defrosting starts. After this, the indoor unit fan turns off until defrosting is complete. (During defrosting, the louvre of the indoor unit stays at the horizon tal.) 60