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Panasonic Cs W50bd3p Cu V50bbp8 Cu W50bbp8 Repair Manual

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    							14 COMPONENT SPECIFICATION
    Compressor
    ModelsHeat pump
    model50HzCU-W50BBP8
    Cooling only
    model50HzCU-V50BBP8
    60Hz-
    Compressor ModelR68KCE-TFD
    Compressor Type
    No. of CylindersSCROLL
    1
    Revolutionr/min.2,900
    Piston Displacementm3/h16.18
    Motor Type
    Direct on-line StartingStarting Method
    Rated OutputkW4.1
    Poles
    Insulation Glass2
    E
    Oil TypeMMMAPOE
    ChargeL1.8
    Evaporator
    ModelsCS-W50BD3P
    Tube Material
    Outer Diametermm9.52
    Thicknessmm0.36
    Row3
    No. of Tubes/Row10
    Fin Material
    Thicknessmm0.115
    Fin PitchNo./inch12
    Fin SurfaceX-Louvre-fin
    Total Face Aream20.35
    FanSirocco
    Type
    No. of/Unit4
    Fan motorDirect On-Line Starting
    Starting Method
    Rated OutputkW0.20
    Poles4
    PhaseSingle-Phase
    Insulation ClassE
    31 
    						
    							Condenser
    ModelsHeat pump modelCU-W50BBP8
    Cooling only modelCU-V50BBP8
    Tube MaterialCopper tube
    Outer Diametermm9.52
    Thicknessmm0.3
    Row2
    No. of Tubes/Row46
    Fin MaterialAluminum
    Thicknessmm0.105
    Fin PitchNo./inch14
    Fin SurfaceX-Louvre-fin
    Total Face Aream21.05
    Fan
    TypePropeller Fan
    No.of /Unit2
    Fan Motor
    Starting MethodDirect on-line Starting
    Rated OutputkW0.055 X 2
    Poles6
    PhaseSingle-Phase
    Insulation ClassE
    32 
    						
    							15 CAPACITY AND POWER CONSUMPTION
    Q
    QQ Q
    PERFORMANCE DATA
    COOLING PERFORMANCE
    ModelCooling capacities are based conditions.
    CS-W50BD3POIndoor temp. 27°C D.B. 19°C W.B.
    OOutdoor temp. 35°C D.B.
    OStandard air volume 40 m
    3/min
    OExternal Static Pressure (49Pa)Cooling capacity
    12.5kW
    EnteringTemperatu re Air Entering Condenser (°C D.B.)
    Air25°C30°C35°C40°C45°C
    Temperatu reTCSHCIPTTCSHCIPTTCSHCIPTTCSHCIPTTCSHCIPT
    D.B.W.B.kWkWkWkWkWkWkWkWkWkWkWkWkWkWkW
    1713.08.724.2212.58.634.4611.88.354.8010.97.945.1710.17.585.38
    231913.77.284.4713.37.324.7312.67.205.0911.86.955.4811.06.745.64
    2215.06.154.8314.66.285.1113.96.275.4913.06.135.9212.36.016.04
    1712.910.24.2012.410.04.4611.69.74.7910.89.185.1510.18.815.35
    251913.88.944.4713.38.904.7412.68.675.1011.78.315.4811.08.055.66
    2215.07.354.8314.57.425.1213.87.335.5112.46.825.9212.26.975.99
    1712.712.14.1812.211.94.4611.511.54.7910.710.75.1210.110.15.32
    271913.810.54.4713.310.34.7612.510.05.1211.69.535.4711.09.245.68
    2215.08.544.8314.58.545.1413.78.375.5311.87.425.9112.27.946.02
    1712.712.04.1612.211.94.4111.611.64.7210.810.85.0410.310.35.22
    291913.712.64.4413.312.54.7212.512.05.0411.711.55.3811.111.15.57
    2214.910.04.9014.49.905.2013.79.705.5512.49.035.9312.29.146.09
    1712.712.04.1412.211.94.3911.611.64.6710.910.94.9810.310.35.15
    321913.713.04.4313.312.94.6912.612.64.9911.811.85.3211.211.25.50
    2214.912.44.9414.412.25.2313.611.95.5712.811.45.9412.211.16.14
    HEATING PERFORMANCE
    ModelHeating capacities are based conditions
    CS-W50BD3POIndoor temp. 20°C D.B.
    OOutdoor temp. 7°C D.B. 6°C W.B.
    OStandard air volume 40 m
    3/min
    OExternal Static Pressure (49Pa)Heating capacity
    14.0kW
    Inlet AirOutdoor Temperatu re (°C W.B.)
    External Static Pressure (Pa)
    Air Volume (m3/min)Entering Air
    Dry Bulb (°C)-6°C0°C6°C12°C
    H.C.IPTH.C.IPTH.C.IPTH.C.IPT
    49Pa 40m3/min159.93.6912.04.2014.74.8617.55.68
    209.244.4511.34.4514.05.1216.75.99
    258.544.1010.64.7113.35.3816.06.10
    33 
    						
    							16 DISCHARGE AND SUCTION PRESSURE
    16.1. SATURATION TEMPERATURE OF DISCHARGE AND SUCTION
    PRESSURE
    O
    OO O
    Commonness TO ALL THE MODELS
    O
    OO O
    SATURATIONTEMPERATURE OF DISCHARGE AND SUCTION PRESS URE
    *For intake temperature, consult the pressure - Enthalpy Table (R407C) at the end.
    34 
    						
    							17 SOUNDDATA
    35 
    						
    							18.1.1. Operation
     
        • 
    • •  • 
    Simultaneous air conditioning of wide spaces and corners is
    possible. Indoor units with different horsepower can even
    be used in combination.
     
        • 
    • •  • 
    Master units and slave-units can be set automatically in twin
    systems. No address setting is necessary.
     
        • 
    • •  • 
    Multiple indoor units can be operated simultaneousl y with a
    single remote control unit. Note that individual operation is
    not possible.
    18 TWIN OPERATION
    18.1. TWIN
    (Twinoperation setting)
     
        • 
    • •  • 
    The master units and slave units are set automatically when the power is turned on. At this time, the indoor unit which is
    connected to the remote control unit becomes the master unit.
    (If automatic setting is not possible, carry out the settings manua lly.)
     
        • 
    • •  • 
    No distinction is made between master units and slave units (slave unit 1) at the indoor or remote control.
     
        • 
    • •  • 
    Install the remote control unit to the master unit. (It cannot be connected to slave units.)
    If indoor unit models with louvres and models without louvres have been connected together, use an indoor unit with louvres
    as the master unit.
     
        • 
    • •  • 
    The remote control thermostat can also be set.
     
        • 
    • •  • 
    Optional circuit boards can only be installe d to the master unit.
     
        • 
    • •  • 
    Setting the master unit and slave units can also be carried out manua lly by using DIP switches. However, manua l settings will
    alwaystake priority. If you have made manua l settings but would like to return to using automatic settings, set all slave unit DIP
    switches (refer to the table below) to the OFF position, and then press the ADDRESS RESET switch on the outdoo r unit (SW3
    on the outdoor unit printed circuit board).
    (Do not mix manua l settings and automatic settings.)
    37 
    						
    							Function
    Automatic address setting fortwinsystem
    Procedure:Turn on the power supply for the indoor and outdoor units.
    Operation:Automatic address setting will start 10 to 30 seconds after the power supply is turned on, and will be completed after about 1
    minute.
    If the power supplies for the indoor unit and outdoor unit cannot be turned on at the same time, turn on the power supply for the
    outdoor unit, the indoor unit which is connected to the remote control, and then the other indoor units in that order.
    If the order of turning on the power supply is incorrect, the master unit setting may overlap. In such a case, turn on the power supplies
    for all units in the correct order as given above, or carry out a twin/triple automatic address reset (press dip switch 3 on the outdoor
    unit continuously for 4 seconds or longer).
     
        • 
    • •  • 
    The indoor unit which is connected to the remote control unit (receptor) will have priority for becoming the master unit.
     
        • 
    • •  • 
    The master unit thermostat will be used as the indoor temperature thermostat. If the master unit thermostat is turned on, the
    slave unit thermostats cannot be adjusted even if they happen to be on.
     
        • 
    • •  • 
    DIP switch settings take priority in the setting of twin and triple addresses.
     
        • 
    • •  • 
    If address setting using the DIP switches is carried out after automatic address setting has been carried out, use DIP switch
    No.3 on the outdoor unit to carry out automatic address resetting.
     
        • 
    • •  • 
    If you would like to designate a particular indoor unit as the master unit because no master unit has been set, use the DIP
    switches on the slave units to make the setting.
    If automatic address setting is carried out once and then the slave unit addresses are set, the addresses will then be stored inside the
    EEPROM. Thus it is not necessary to repeat automatic address setting if the power is turned off and back on again.
    DIP switch settings fortwinslave unit addresses
    Procedure:Turn off the power supply, and then set DIP switch 1-8 to ON.
    The unit will become slave unit 1.
    Turn on the power supply.
    Operation:The unit will operate as slave unit 1. Automatic address setting is not carried out at this time.
    If the setting can be made while the power is still turned on, it is easier to mis-combine the setting with group settings. So, the
    setting be made better while the power is turned off.
     
        • 
    • •  • 
    Only slave unit addresses can be set in this way. Master unit setting is not possible.
     
        • 
    • •  • 
    If you make the DIP switch settings after the power has been turned back on, carry out twin/triple automatic address resetting.
     
        • 
    • •  • 
    Be sure to set DIP switch 1-8 to ON when setting twin/triple addresses. If DIP switch 1-1 is set to ON without setting 1-8 to ON
    also, group addresses will be set instead, and the remote control open circuit error code (F26) will bedisplay ed.
    Automatic address resetting fortwinsystem s
     
        • 
    • •  • 
    This clears the current twin addresses which have been set automatically , and causes automatic twin address setting to be
    carried out once more.
    38 
    						
    							Procedure:Press the ADDRESS RESET switch SW3 (push button switch) on the outdoor unit circuit board continuously until LEDs 2 to 8 on
    the outdoor unit circuit board are all illuminated (takes approx. 3.5 seconds).
    Operation:The outdoor unit will reset the addresses for the indoor units which it is connected to, and will send an instruction to carry out
    automatic address setting again. If the indoor unit DIP switches have not been manually set for twin address setting, the indoor
    units receive this command and they then clear their existing settings and carry out automatic address setting.
    If an indoor unit has had its address set by the DIP switch (DIP switch 1-8 is ON), or if the remote control unit is connected to one
    of the indoor units, then the addresses for those indoor units cannot be reset.
     
        • 
    • •  • 
    The indoor units will not run for approximately 1 minute while automatic twin address resetting is being carried out.
     
        • 
    • •  • 
    Do not turn off the power supply for at least 1 minute afterautomatic twin address resetting has been carried out.
    18.2. Piping connections
     
        • 
    • •  • 
    The following table shows the pipe diameters for a twin-type system.
    Outdoor unit main pipe diameter (mm)Indoor unit combinations
    34BBIndoor unit capacity (HP)18BD318BD3
    Liquid side:ø 9.52Branch pipe
    diameterLiquid sideø 6.35ø 6.35
    Gas side:ø 15.88Gas sideø 12.7ø 12.7
    43BBIndoor unit capacity (HP)24BD324BD318BD328BD3
    Liquid side:ø 9.52Branch pipe
    diameterLiquid sideø 6.35ø 6.35ø 6.35ø 9.52
    Gas side:ø 19.05Gas sideø 15.88ø 15.88ø 12.7ø 15.88
     
        • 
    • •  • 
    The following table shows the equivalent pipe lengths and height differences for twin systems
    Equivalent lengthL + la + lbWithin 50 m
    Branch pipe diameterla, lbWithin 15 m
    Branch pipe differencela - lbWithin 10 m
    Height differenceH1Within 30 mHeight difference between indoor unitsH2Within 1 m
    NOTE :
     1. Use the main pipe to gain any rise or fall required for the pipes.
     2. The numbe r of bends should be 8 or less in a single system (L + la, L + Ib), and 15 or less overall.
     3. Branch pipes should be positioned horizon tally.
    39 
    						
    							 
        • 
    • •  • 
    The branch pipe should be horizon tal to or perpendicular to the indoor unit.
    O
    OO O
    Installing branch pipes
    18.3. Refrigerant charging
     
        • 
    • •  • 
    For twin systems
    The pipe length is the total of the branch pipe (L) and the junction pipes (Ia→
    tIb→
    t Ic in order from the thickest diameter). At
    the point where the pipe length exceed s 30 m, determine the amoun t of refrigerant for the remaining liquid-side pipe diameters
    and pipe lengths from the following table in order to charge the system.
    40 
    						
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