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Panasonic Cordless Impact Wrench EYFPA1J, EYFPA1JR, EYFNA1C, EYFNA1CR, EYFNA1J, EYFNA1JR, EYFNA1P, EYFNA1PR Operating Instructions
Panasonic Cordless Impact Wrench EYFPA1J, EYFPA1JR, EYFNA1C, EYFNA1CR, EYFNA1J, EYFNA1JR, EYFNA1P, EYFNA1PR Operating Instructions
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ENEN - 11 - ENEN Insert the battery 1. Pull out the battery holder. 1 Push in on the fastener as indicated by the arrow. 2 Pull out the holder. . Insert the battery and push the holder back in. NOTE: If the tool does not respond to the wire-less remote control even when the remote control is operated close to the tool, the battery (CR0) is dead. Replace it with a fresh battery.The included battery is provided for sample use and may not last as long as commercially available batteries. Wireless remote control range [Fig.16] The remote control should be operated within approximately 0 cm and approximately 60° vertically and horizontally of the perpendicular relative to the infrared receiver on the tool. • Under the following circumstances, you may not be able to operate the tool, even within this range. - If there is an object between the remote control’s transmitter and the tool’s receiver. - Use outdoors or in other environments where the remote control receiver is exposed to a strong light source, or when the remote control transmitter or receiver is dirty may cause the tool to fail to respond, even when the remote control is used within the operating range. [Main Unit] CAUTION: I f a t o o l h o l d e r i s u s e d w i t h t h e Panasonic EYF series assembly tools, m a k e s u r e t h e t o o l ’s t r i g g e r s w i t c h doesn’t hit the tool holder. It may run the tool accidentally and result in battery failure by unexpected battery discharge. [Fig.17] • • CAUTION: When storing or carrying the tool, set the Forward/Reverse lever to the center position (switch lock). NOTE: Exercise caution to ensure no objects come into contact with the tool’s trigger switch.If an object comes into contact with the tool’s trigger switch, even while the Forward/Reverse lever is in the center position (locked), a small amount of electric current may continue flowing, which may cause an excessive dis-charge from the battery pack and sub-sequent battery pack failure. Switch and Forward/Reverse Lever Operation [Fig.18] 1. Push the lever for forward or reverse rota -tion. Check the direction of the lever before using. . Depress the trigger switch slightly to start the tool slowly. 3. Speed will increase by pressing the trig -ger. The tool stops working immediately by releasing the trigger. 4. When done with an application, lock the switch by centering the lever. NOTE: The more the speed control trigger is pulled, the higher the speed becomes. CAUTION: When operating the tool by pulling the trigger, there may be a momentary lag before rotation starts. This does not sig-nal a malfunction. * This lag occurs as the tool’s circuitry starts up when the trigger is pulled for the first time after installing a battery pack or after the tool has not been used for at least 1 minute (or at least minutes when the LED is on). Rotation will start without any lag during sec-ond and subsequent operations.
- 1 - ENEN ENEN Tightening confirmation lamp The tightening confirmation lamp can be used to check whether the torque control function was activated. Tool statusLamp display Tightening complete(with torque control function operation) Green (For approx. seconds) • Tightening not complete • Tightening complete with retightening within 1 second Red (For approx. seconds) The automatic stop function has been activated. Red (For approx. minutes) CAUTION: When the tool stops automatically after the switch is released during impact-mode tightening and then reengaged within 1 second, the red lamp will light up to indicate the risk of excessive torque application as a result of retightening. NOTE: The tightening confirmation lamp will not turn on under the following conditions:When the torque clutch is set to “F”During reverse rotation operationThe lamp turns off when the tool is in operation. Control Panel [Fig.19] (1) The torque control function The torque control function calculates the load from the motor’s rotational angle during the hammer impact and determines that the bolt has been properly seated when a preset load value is exceeded. Driving is then auto-matically stopped after a preset number of impacts have been delivered to the bolt. CAUTION: Always check the tool’s tightening torque before use. The required adjustment is dependent on the type of threaded connection and can be best determined by practical trials. Check the trial screw-ings with a torque wrench. Improper tool operation may result in excessive or inadequate tightening. • ••• • Always operate the tool with the switch fully depressed. The torque control func-tion will not operate when the switch is not sufficiently depressed, preventing the tool from stopping automatically.In work where a heavy load comes to bear during tightening, the load may be interpreted as the seating of the bolt, preventing the bolt from being com-pletely tightened.Repeated tightening of the same bolt may break the bolt or deform the mate-rial into which the bolt is being driven as a result of excessive tightening.The tightening torque value and preci-sion vary with factors such as the mate-rial into which the bolt is being driven and the condition of the socket being used. Adjust the torque as necessary for the work being performed. Bolt tight-ening torque varies due to the factors described below.1) Bolt • Bolt diameter: Tightening torque generally increases with bolt diam-eter. • Torque coefficient (indicated by the bolt manufacturer), grade, length, etc. ) Other • Bit and socket condition: Material, amount of play, etc. • Use of a universal joint or socket adapter • User: Manner in which the tool i s a p p l i e d t o t h e b o l t , s t r e n g t h with which the tool is held, man-ner in which the tool’s switch is depressed • Condition of object being tightened: Ma-terial, seating surface finish (2) The battery indication lamp • Use the battery indication lamp to check how much power is left in the battery. • Battery life varies slightly with ambient tem- perature and battery characteristics. The lamp is designed to provide a rough indica-tion of remaining battery life. • • • •
ENEN - 13 - ENEN IndicatorBattery status Fully charged Approx. 40% or less remaining Flashing Flashing Approx. 0% or less remaining (indicates need to recharge battery)The battery pack will need to be charged soon. Flashing No chargeThe battery pack needs to be charged.(The tool’s automatic power-off function will activate at this stage.) Automatic poweroff function The automatic power-off function is designed to prevent a loss of tightening torque due t o r e d u c e d b a t t e r y v o l t a g e . O n c e i t h a s been activated, the tool will not operate until the battery pack has been charged (or re-placed with a fresh unit), even if the trigger is depressed. NOTE: All 3 bars on the battery indication lamp will flash when the automatic power-off function is activated.When the battery indication lamp begins flashing, the battery pack should be charged (or replaced with a fresh unit) immediately.Be sure to fully charge the battery pack in question after activation of the auto-matic power-off function. Failure to do so may prevent the automatic power-off function from being properly deactivated. (3) LED light This function is limited to “Linked to LED light button.” [Fig.20] Pressing the button toggles the LED light on and off. The light illuminates with very low current, and it does not adversely affect the performance of the tool during use or its battery capacity. • • • CAUTION: The built-in LED light is designed to illu-minate the small work area temporarily. Do not use it as a substitute for a regu-lar flashlight, since it does not have enough brightness. Caution : DO NOT STARE INTO BEAM. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Setting the tool to con figuration mode 1. Turn off the control panel. If the control panel is on, remove and then reinsert the battery pack. . Depress the switch while pushing the button and then release both the but-ton and the switch.After all the LED lamps have turned off, the control panel will flash and change to configuration mode. [Fig.21] NOTE: Tools ship from the factory set to “F” mode (torque control function off).The control panel will turn off if the tool is not operated for a period of min-utes. Configuring the torque clutch setting [Fig.22] 1. Press the and buttons to select the clutch setting that is appropriate for the work being performed. 3…28 1F30229 As the button is pressedAs the button is pressed • “F” indicates that the torque control func-tion is off. • You can select from 30 torque clutch settings (1 to 30). • • • •
- 14 - ENEN ENEN • Use figures from the Tightening Torque Chart to guide your selection of torque clutch setting. (See the following tighten-ing torque chart) . Press the OK button to accept the select -ed torque clutch setting. The control panel will stop flashing and light up. CAUTION: • You must press the OK button in order for the selected setting to take effect. • Be sure to verify the new value after changing the setting. Tightening Torque Chart (for reference use) The values illustrated on this chart were mea-sured under the conditions described below and are provided for reference purposes. Actual tightening torque varies with ambient conditions (the particular bolt being tightened, hardware being used, method of holding the bolt in place, etc.). 700 (7140 / 6200) 600 (6120 / 5310) 500 (5100 / 4430) 400 (4080 / 3540) 300 (3060 / 2660) 200 (2040 / 1770) 100 (1020 / 890) 0 N·m (kgf·cm / in·lbs) 11 51015202530 M24 M20 M18 M16 Torque setting level Tightening torque EYFPA1J, EYFPA1JR 300 (3060 / 2660) 250 (2550 / 2210) 200 (2040 / 1770) 150 (1530 / 1330) 100 (1020 / 890) 50 (510 / 440) 0 N·m (kgf·cm / in·lbs) 11 51015202530 M18 M16 M14 M12Tightening torque EYFNA1C, EYFNA1CR, EYFNA1J, EYFNA1JR, EYFNA1P, EYFNA1PR Torque setting level Setting the snug point detec tion level [Fig.23] 1. Press the A button. The snug point detection level setting value will be displayed. [Fig.24] . Press the and buttons to set the best snug point detection level for the work you’re performing. 3. Press the OK button to accept the number of torque stages and the snug point detec-tion level.The tool’s panel will flash and then light up continuously. Snug point detection level guide lines DisplaySnug point detection levelApplications (reference) L1 Low (Use for work characterized by low loads before the snug point is reached.) • Tightening bolts in materials that are easily cracked or deformed, etc. L High (Use for work characterized by high loads before the snug point is reached.) • Ti g h t e n i n g b o l t s in materials with misaligned holes, etc. • Ti g h t e n i n g s e l f - t a p p i n g s c r e w s , etc. CAUTION: Set the snug point detection level from “L1.” Setting the snug point detection level from “L” may result in cracking or deformation of the target material. If the tool stops before the snug point at snug point detection level “L1,” set the snug point detection level to “L.” C h a n g i n g t h e s n u g p o i n t d e t e c t i o n level from “L1” to “L” may increase the torque. Set the number of torque stages again after making this change.The setting will not be changed until you press the OK button. After changing the setting, be sure to check the new setting value. (See page 17.) IMPORTANT INFORMATION: You can set the snug point detection level and retightening prevention time at the same time by changing the retight-ening prevention time (See page 14) • • • • • •
ENEN - 1 - ENEN before pressing the OK button and then pressing the OK button.Pressing the A button toggles the dis-play between the snug point detection level setting value and the number of torque stages setting value.T h e t o o l s h i p s w i t h t h e s n u g p o i n t detection level set to “L1.”When the number of torque stages has been set as shown below, the snug point detection level cannot be switched from “L1” to “L.” ModelNumber of torque stages setting EYFPA1 to 30 EYFNA1 to 30 Cross thread reduction func tion The tool runs in reverse approximately 360° before running forward to assist in the align-ment of the threads to help reduce cross threads. 1. Set the tool to setting configuration mode. (See page 13.) . Press the D button once. The cross thread reduction function setting value will be displayed. 3. Press the and buttons to change the setting to ON or OFF. DisplayFunction R0OFF R1ON 4. Press the OK button to accept the new setting. Rundown error detecting func tion The rundown error detecting function causes a red indicator to flash if work ends more quickly than a set time, for example due to retightening of a previously tightened fastener or binding of the screw’s thread. 1. Set the tool to setting configuration mode. (See page 13.) . Press the B button twice. The rundown error detecting function set-ting value will be displayed. 3. Press the and buttons to change the time as desired. • • • OperationDisplaySeconds 303 seconds 10.1 seconds 0OFF 4. Press the OK button to accept the new setting.When the cross thread reduction function is ON, the set time will be counted after the tool operates in reverse for approxi-mately 360°. Maintenance interval alarm function The maintenance interval alarm function locks the tool so that it can no longer be operated once a set number of tightening operations has been performed. This function is conve-nient when regularly inspecting tool perfor-mance, for example. 1. Set the tool to setting configuration mode. (See page 13.) . Press the C button twice. The setting value will be displayed. 3. Press the and buttons to set the desired value. OperationDisplayNumber of tightening operations 0,000 110,000 0OFF 4. Press the OK button to accept the new setting. NOTE: When the remaining number of tighten-ing operations is 10,000 or less, the display will alternate between “Setting” and “1.” When the remaining number of tightening operations reaches 0, the value “0” will flash on the display. To delay the inspection while retaining the current tightening operation count value, select a new setting value that is greater than the current setting value.To reset the count to 0, initialize the tool (see page 17).T h e m a x i m u m t i g h t e n i n g o p e r a t i o n count value is 0,000. Operations in excess of 0,000 will not be counted. • •
- 16 - ENEN ENEN Buzzer setting You can select from three buzzer modes. 1. Set the tool to setting configuration mode. (See page 13.) . Press the A button once. The current setting value will be displayed. 3. Press the and buttons to set the desired value. DisplayFunction b0No buzzer b1Buzzer accompanying green indicator bBuzzer accompanying red indicator 4. Press the OK button to accept the new setting. NOTE: The tool ships with the buzzer mode set to b0 by default. Radio signal range limitation function on/off setting (EYFPA1JR, EYFNA1CR, EYFNA1JR, EYFNA1PR) 1. Set the tool to configuration mode. (See page 13.) . Press the C button three times. The control panel will begin flashing.Display: The letter “F” flashes on and off.Battery indication lamp: The upper and low-er bars of the battery flash on and off. [Fig.25] 3. Press the C button again. Radio signal range limitation function on/off setting value will be displayed. [Fig.26] 4. Press the and buttons to set radio signal range limitation function on/off. DisplayRadio signal range limitation function modeStatus C0OFF Tool is operational in the absence of communica-tions with the Assembly Qualifier. C1ON Tool is not operational in the absence of com-munications with the As-sembly Qualifier. Factory settingsRadio signal range limitation function setting: C0 (OFF) NOTE: For more information about how to reg-ister the tool and Assembly Qualifier, see the Assembly Qualifier instruction manual. LED light setting You can select from two LED light modes. 1. Set the tool to setting configuration mode. (See page 13.) . Press the B button once. The current setting value will be displayed. 3. Press the and buttons to set the desired value. DisplayFunction d1Linked to LED light button d Linked to trigger switch operation 4. Press the OK button to accept the new setting. NOTE: The tool ships with the LED light mode set to d1 by default. Speed control function The speed (RPM) can be changed with the amount of depression of the trigger. 1. Set the tool to setting configuration mode. (See page 13.) . Press the B button three times. The setting value will be displayed. 3. Press the and buttons to set the desired value. OperationFunction P0Speed control ON P1Speed control OFF 4. Press the OK button to accept the new set-ting.
ENEN - 17 - ENEN Initializing all settings Factory settings• Torque clutch setting: “F” (torque con -trol function off) • Snug point detection level → L1 • Cross thread reduction function → R0 • Rundown error detecting function → 0 • Maintenance interval alarm function → 0 • Radio signal range limitation function → C0 • Buzzer setting → b0 • LED light setting → d1 • Speed control setting → P0 • This section explains how to revert all tool settings to their default values at the time of shipment from the factory. • The error display will be turned off. 1. Set the tool to the setting configuration mode. (See page 13.) . Press the C button. The control panel will begin flashing.Display: The letter “F” flashes on and off.Battery indication lamp: The upper and lower bars of the battery flash on and off. [Fig.27] 3. Press the OK button to accept the select -ed setting. The control panel will stop flashing and light up. Checking tool settings • When the tool stops, the current setting value will be displayed for approximately seconds. • The setting status cannot be checked while the tool panel is off. Depress the trigger switch once to turn on the panel. Checking the status of the torque clutch and sung point d e t e c t i o n l e v e l s e t t i n g a n d Buzzer settings Press the A button. The torque clutch and sung point detection level setting and buzzer setting values will be displayed (in that order). Example: If the torque clutch is set to 30 and sung point detection level setting L1 and the buzzer is set to sound at the green indicator, “30” → “L1” → “b1” Checking the status of the LED light and rundown error detecting function and speed control function settings Press the B button. The LED light and tightening time and speed control setting will be displayed (in that order). Example: If the LED light mode is set to L1 and the tightening time is set to 0 and speed control is set to ON, “d1” → “20” → P0 Checking the tool circuits and the status of the cross thread reduction function settings Press the D button. The tool circuits and cross thread reduction function settings will be displayed (in that order). Example: “H3” → “R1” DisplayTool circuit H EYFPA1 H1EYFNA1 NOTE: When other tools are in the area which a r e n o t s e t , t h e y m a y a c c i d e n t a l l y receive a signal when setting the tool by remote control.Set the tool in another room if possible or keep a fair distance to avoid this situ-ation.
- 1 - ENEN ENEN Error Display In the event of a tool or battery pack malfunction, the control panel will display an error message. Please check the tool or battery pack as described in the following chart before having them serviced. DisplayLikely causeCorrective action Setting errorRe-initialize the tool using the remote control. (See page 17.) The battery pack is too hot.Stop work and allow the battery pack to cool before resuming use of the tool. The tool is too hot to operate.Stop work and allow the tool to cool before resuming use. The contacts that connect the battery pack and tool are dirty.Remove any dirt. The battery pack has not been properly inserted into the tool.Insert the battery pack firmly into the tool. The pins on either the tool or battery pack have worn down.Replace the battery pack. Overload, Motor failure. etc.Stop using the tool immediately. Tool circuit malfunction, failure, etc. The tool is unable to communi-cate with the Assembly Quali-fier while the radio signal range limitation function is on. • Ve r i f y t h a t t h e t o o l h a s b e e n properly registered to the Assem-bly Qualifier. • Verify that the Assembly Qualifi -er’s group setting has been con-figured correctly. • Improve the reception state, for example by moving the Assem-bly Qualifier closer to the tool. The connected battery pack is not applicable.Exchange it to an applicable bat-tery pack. NOTE: When the tightened bolt is further tightened or loosened, the overload protection function (E) may be activated.
ENEN - 1 - ENEN [Battery Pack] For Appropriate Use of Bat tery Pack [Fig.28] • The rechargeable batteries have a limited life. • For optimum battery life, store the Li-ion bat-tery pack following use without charging it. • When operating the battery pack, make sure the work place is well ventilated. For safe use • The battery pack is designed to be installed by proceeding two steps for safety. Make sure the battery pack is installed properly to the main unit before use. • If the battery pack is not connected firm-ly when the switch is switched on, the over-heat warning lamp and the battery low warn-ing lamp will flash to indicate that safe oper-ation is not possible, and the main unit will not rotate normally. Connect the battery pack into the unit of the tool until the red or yellow label disappears. Battery Recycling ATTENTION:A Li-ion battery that is recyclable powers the product you have purchased.Please call 18008BATTERY for infor-mation on how to recycle this battery. [Battery Charger] Charging Read the operating manual for Panasonic bat-tery charger for the battery pack before charg-ing. Before charging the battery Charge the battery at a temperature of °C (41°F) to 40°C (104°F). The battery pack cannot be charged at a tem perature of less than °C (41°F). If the tem perature of the battery pack is less than °C (41°F), fi rst remove the battery pack from the charger and allow it to sit for an hour in a location where the temperature is °C (41°F) or warmer. Then charge the battery pack again. VI. MAINTENANCE Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, benzine, or other volatile solvents for cleaning. Regular greasing is recommended.Contact your nearest dealer or service cen-ter. • •
- 0 - ENEN ENEN VII. ACCESSORIES Charger EY0L Battery pack for EYFPA1 EYFB60 Battery pack for EYFNA1 EYFB0 Remote control EYFA31 Protector for tool EYFPA1 • EYFA07-A (Blue) • EYFA07-Y (Yellow) • EYFA07-H (Gray) • EYFA07-G (Green) Protector for tool EYFNA1 • EYFA0-A (Blue) • EYFA0-Y (Yellow) • EYFA0-H (Gray) • EYFA0-G (Green) Protector for battery EYFB60 EYFA0-H Protector for battery EYFB0 EYFA10-H Assembly Qualifier • EYFRZ01 • EYFR0 Tool hanger EYFA41 CAUTION: Tool hanger is for balancer use only.Excessive force or impact might break it and the main unit might fall off.Use only applicable battery pack;EYFB60 for EYFPA1 EYFB0 for EYFNA1 • • Federal Communications Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 1 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful inter-ference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. FCC Caution: To assume continued compliance, install and use in accordance with provided instructions. Use only the battery pack specified in the instructions. Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. FCC ID: O4OEYFPA IC: 8507AEYFPA This device complies with Part 1 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference and () this device must accept any interference received, including interference that may cause undesired o\ peration.