Mountfield Lawn Mower 4140H Instructions Manual
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4140H 8211-0078-90 INSTRUCTIONS FOR USEMODE D’EMPLOI GEBRUIKSAANWIJZING EN ... 6 FR . 19 NL..33
3 FK I H G S I K L K J G C D, E A B C DEF H J K 6 8 10 7 9 11
4 L M Q Max V U 0 1 N R S T B A C D 12 14 16 13 15 17
6 ENGLISHEN 1 GENERAL This symbol indicates WARNING. Se- rious personal injury and/or damage to property may result if the instructions are not followed carefully. 1.1 SYMBOLS The following symbols appear on the machine. They are there to remind you of the care and atten- tion required during use and maintenance. This is what the symbols mean: Warning! Read the instruction manual and the safety manual before using the machine. Warning! Watch out for discarded objects. Keep on- lookers away. Warning! Always wear hear ing protectors. Warning! This machine is not de signed to be driven on public roads. Warning! The machine, equippe d with original ac- cessories, must not be driven in any direc- tion on slopes with a gr adient greater than 10º. Warning! Risk of crushing injuries. Keep hands and feet well away from the articulated steer- ing joint. Warning! Risk of burn injuries. Do not touch the si- lencer/catalytic converter. 1.2 REFERENCES 1.2.1 Figures The figures in these inst ructions for use are num- bered 1, 2, 3, etc. Components shown in the figures are marked A, B, C, etc. A reference to component C in figure 2 is written “2:C”. 1.2.2 Headings The headings in these instructions for use are num- bered in accordance with the following example: “1.3.1 General safety check” is a subheading to “1.3 Safety checks” and is included under this heading. When referring to headings, only the number of the heading is normally specified. E.g. “See 1.3.1”. 2 SAFETY INSTRUCTIONS 2.1 GENERAL • Please read through these instructions carefully. Learn all the controls and the correct use of the machine. • Before use, all drivers must apply for and receive practical training in the operation of the machine. Particular emphasis should be placed on the fact that: a. The use of ride-on la wnmowers requires care and concentration. b. On slopes, it is not possible to control a sliding ride-on lawnmower by braking. The main reasons for losing control are insufficient traction, excessively high speed, insufficient braking, the machine not being suited to the task, lack of attention to the surface or incorrect use as a towing vehicle. • Never let children or a nyone who is not familiar with these instructions to use the machine. Local regulations may impose restrictions as regards the age of the driver. • Never use the machine if others, particularly children or animals, are in the vicinity. • Remember that the driv er is responsible for accidents that happen to other people or their property. • Do not let children or other passengers to ride with you on the machine. They might fall off and be seriously injured, or they might prevent the machine being driven safely. • Do not use the machine if you are under the influence of alcohol, drugs or medication. Neither should you use it when you are tired or feeling unwell. 2.2 PREPARATIONS • Wear strong shoes and long trousers when using the machine. Do not operate it barefoot or wearing sandals. • Wear appropriate clothing when using the machine. Do not wear loose, hanging clothes, jewellery, scarves, ties , etc., which can get caught in rotating part s. Tie up long hair. • Carefully check the area that is to be cut/cleared of snow. Remove all loose stones, sticks, steel wire and other foreign objects which the machine could throw out. • Warning – Petrol is highly inflammable. a. Always store petrol in containers that are made especially for this purpose.
7 ENGLISHEN b. Only fill or top up with petrol outdoors, and never smoke when filling or topping up. c. Fill with petrol before starting the motor. Never remove the filler cap or fill with petrol while the engine is running or still warm. d. If petrol is spilt, do not try to start the engine but instead move the machine away from the place where the spillage occurred and avoid any possible causes of sparks until the petrol fumes have evaporated. e. Do not forget to screw the cap on the petrol tank and the storage c ontainer after filling. • Replace faulty silencers. • Before use, always check that blades and mounting devices are not worn or damaged. Replace worn or damage parts as a set so that the correct balance is maintained. • The battery (on electri cally started machines) gives off explosive gases. Keep sparks, flames and cigarettes away. Ensure there is sufficient ventilation during charging. • The battery contains toxic material. Do not damage the battery casi ng. If the casing is damaged, avoid contact w ith the content of the battery. • Do not throw out old, defective batteries with the rubbish. Contact the local authorities for correct waste Management. • Do not short circuit the battery. Sparks occur which can result in fire. 2.3 DRIVING • Start the engine according to the instructions in the user guide. Keep your feet away from the blades. • Do not run the engine in confined areas where hazardous carbon monoxide gases can collect. • Only use the machine in daylight or where there is good lighting. • Always use hearing protectors. • Take care when approaching obstacles which obscure your vision. • Always keep children away from the machine’s working area. Get another adult to keep the children under supervision. • Take care when reversing. Look behind you both before and during reversing to check for any obstacles. Look out for small children. • Disengage the blade(s) and the connection before starting the engine. • Never have your hands or feet near or under rotating parts. Watch out for the blades. Do not stand right in front of the discharge opening. • Avoid using the machine on wet lawns. • Be careful when driving on slopes. No sudden starting or stopping when moving up or down a slope. • Release the clutch pedal slowly. Always drive with the gear engage d, and do not disengage when driving down slopes. • Never cut across a slope. Move from the top down, and from the bottom to the top. • Use low acceleration wh en engaging the drive, especially in long grass. Reduce the speed on slopes and when making sharp turns to prevent the machine from tipping over or you losing control of the machine. • Watch out for holes in the ground and other hidden dangers. • Do not drive too near ditches or high edges. The machine can turn over if a wheel drives over the edge or the edge breaks. • Take care when towing and when using heavy equipment. a. Only use an approved towing device. b. Limit the load so that it can be controlled safely. c. Do not make any sudden turns. Take care when reversing. d. Use wheel weights or front weight when recommended in the user instructions. • Look out for traffic at cr ossings or when driving near roads. • Stop the blade(s) when crossing a surface other than grass during mowing. • When using any of the ac cessories, never direct the discharge at somebody standing beside it, and do not allow anyone to stand near the machine when it is running. • Never operate the machine with insufficient protection or without the safety devices in place. • Existing safety devices may not be disconnected or disengaged. Check that the safety devices work each time before using the machine. • Do not alter the engine’s regulator setting and do not race the engine. The da nger of personal injury increases when the engine is run at high revs. • Do not touch engine co mponents which become warm during use. Risk of burn injuries. • Do not leave the driving seat without: a. Disengaging the power take-off and lowering the accessories. b. Putting the gear in neutral and activating the parking brake. c. Stopping the engine and removing the key.
8 ENGLISHEN • Only use accessories that are approved by the machine’s Manufacturer. • The machine may not be used without accessories/tools being installed in the machine’s tool mounts. Driving without accessories can have a negative effect on the stability of the machine. • Take care when using grass collectors and other accessories. These can alter the machine’s stability. Particularly on slopes. • Disengage the drive to the accessories, shut off the engine and disconnect the spark plug cable or remove the starter key: a. To remove sticks and rubbish or when the discharge has become clogged. b. To check, clean or service the machine. c. To check whether damage has occurred and to carry out any repairs before starting and using the machine again after a collision with a foreign object. d. To check the machine if it begins to vibrate excessively. (Check immediately). • Disengage the drive to accessories during transport or when the machine is not in use. • Shut off the engine and disconnect the drive to the accessories: a. Before filling with petrol. b. Before removing the grass collector. c. Before adjusting the height setting, assuming this cannot be done from the driver’s position. • Reduce the acceleration when the engine is to be stopped, and if the engi ne is equipped with a fuel shut-off valve, th is should be switched off when the work is finished. • Take care with multiple blade decks as one rotating blade can cause other blades to rotate. • The machine, equipped with original accessories, must not be driven in any direction on slopes with a gradient greater than 10º. • The cutting deck’s origin al blade(s) may not be replaced with non-original devices intended for e.g. moss scarification. If such devices are used, the guarantee will cease to be valid. There is also a risk of serious in jury or damage to people or property. • Take care when unloading and loading the machine onto a trailer or lorry. 2.4 MAINTENANCE AND STORAGE • Tighten all nuts and screws so that the machine is in safe working condition. • At regular intervals check that the cutting deck’s blade screw(s) are properly tightened. • Regularly check the operation of the brakes. It is important to maintain and repair the brakes if necessary. • Never store the machine with petrol in the tank in buildings where the fumes can come into contact with open flames or sparks. • Allow the engine to cool before placing the machine in a store. • To reduce the risk of fire, keep the engine, silencer, battery and petrol tank free from grass, leaves and surplus oil. • Check frequently whether there is any wear or damage to the grass collector. • For the sake of safety, replace worn or damaged parts. • Always use genuine spare parts. Non-genuine spare parts can entail a risk of injury, even if they fit the machine. • Replace damaged warning and instruction stickers. • If there is no mechanical lock for the transport position, the cutting deck must be lowered when parked, stored or wh en the machine is left unsupervised. • If the petrol tank is to be emptied, this must take place outdoors. Store the machine so that children cannot get to it. 3 ASSEMBLY To avoid injury and damage to people and property, do not use the machine until all the measures in this instruction have been carried out.. 3.1 ACCESSORIES BAG The machine is supplied wi th a plastic bag contain- ing components which shall be used during the as- sembly. The bag contains (fig. 1): Pos. No. Designation Dimension A1 Key B 1 Spare key C 1 Tension pin 6 x 36 D 1 Shim washer 16 x 38 x 0.5 E 1 Shim washer 16 x 38 x 1.0 F 2 Shoulder washer G 2 Screw 8 x 20 H 2 Screw knob I 4 Washer 8.4 x 24 x 1.5 J 1 Drawing plate K 4 Screw 8 x 20 L2 Nut M 2 Screw for battery N 2 Nut for battery
9 ENGLISHEN 3.2 ENGINE CASING To fill with fuel and to inspect and maintain the en- gine and battery, open the engine casing. The engine must not be running when the casing is opened. 3.2.1 Opening 1. Raise the seat lock (fig. 2) and fold the seat for- wards. 2. Pull up the rubber strap at the front edge of the casing (fig. 3). 3. Grasp the front edge of the engine casing and fold up the casing (fig. 4). 3.2.2 Closing 1. Grasp the front edge of the engine casing and fold down the casing (fig. 4). 2. Secure the front edge of the casing with the rub- ber strap (fig. 3). The machine may not be operated un- less the engine casing is closed and locked. Risk of burns and crushing in- juries. 3.3 Battery Do not short circuit the battery’s termi- nals. Sparks occur which can result in fire. Do not wear metal jewellery which can come into contact with the battery terminals. In the event of damage to the battery casing, cover, terminals or damage to the strip covering the valves, the bat- tery should be replaced. The battery is a valve-re gulated battery with 12 V nominal voltage. The battery fluid does not need to and cannot be checked or topped up. The only maintenance that is required is charging, for exam- ple after extended storage. After charging the battery mu st be stored in a cool place. The battery must be fully charged be- fore being used for the first time. The battery must always be stored fully charged. If the battery is stored while discharged, serious damage will occur. 3.3.1 Charging with the engine The battery can be charge d using the engine’s gen- erator as follows: 1. Install the battery in the machine as shown be- low. 2. Place the machine outdoors or install an extrac- tion device for the exhaust fumes. 3. Start the engine according to the instructions in the user guide. 4. Allow the engine to run continuously for 45 minutes. 5. Stop the engine. The battery will now be fully charged. 3.3.2 Charging using battery charger When charging using a battery charger, a battery charger with constant voltage must be used. Contact your dealer to purchase a battery charger with constant voltage. The battery can be damaged if a standard type bat- tery charger is used. 3.3.3 Installing the battery 1. Open the engine casing and position the battery in the appropriate place. See fig. 5. 2. Secure the battery in position. 3. First connect the red cable to the battery’s pos- itive terminal (+). 4. Connect the black cable to the battery’s negative terminal (-). If the cables are interchanged, the gen- erator and the batter y will be damaged. The engine must never be driven with the battery disconnected. There is a risk of serious damage to the generator and the electrical system. 3.4 Seat, fig. 6 Release the catch (S) and fold up the seat bracket. Install the mounting in th e rear (upper) holes as follows: 1. Install the shoulder washers (F) on the screws (K). 2. Insert the screws through the slots in the brack- et. Place a washer (I) be tween the seat and the bracket. 3. Tighten the screws in the seat. Tightening torque: 9±1.7 Nm. If the screws are tightened more than 9±1.7 Nm, the seat will be damaged. 4. Check that the seat moves easily in the slots in the bracket. Install the mounting in th e front (lower) holes as follows: 1. Install the screw knobs (H) on the screws (G). 2. Install a washer (I) on each screw. 3. Insert the screws through the slots in the bracket and tighten by hand in the seat. 4. Fold the seat down and place it in the desired position. 5. Tighten the screw knobs (H) by hand.
10 ENGLISHEN The screw knobs (H) and the seat will be damaged if tools are used. The seat can be folded. If the machine is parked outside when it is raining, fold the seat forward to protect the seat cushion from getting wet. The seat is locked. To fo ld the seat up or down, re- lease the catch (S). 3.5 Steering wheel See fig. 7. In order to mini mise the axial play in the steering column, the shim washers (D) and/or (E) must be installed on the steering column between the steering column jacket and the bracket as fol- lows. 1. Install the steering column jacket on the steer- ing column and secure by knocking in the ten- sion pin (C) approximate ly 1/3 of its length. 2. Pull the steering column jacket and the steering column up. 3. From the outside, check whether no washers, the 0.5 mm washer, the 1.0 mm washer or both washers can be inserted into the gap. The wash- er/washers must not be fo rced in, as there must be a little axial play. 4. Pull out the cotter pin and dismantle the steering wheel jacket. 5. Install the washer/washers in accordance with point 3 above. 6. Install the steering column jacket on the steer- ing column and secure by knocking in the ten- sion pin fully. Use a counterhold. 3.6 Towing hitch See fig. 8. Screw the towing hitch (J) into the two holes on the underside of th e rear axle using screws (L+K). Tighten the screws properly. Tightening torque: 22 Nm. 3.7 Quick-release mountings The quick-release mountings and installation in- structions are supplied in a separate box. Install the quick-release m ountings on the front ax- les of the machine. 3.8 Tyre pressure Check the air pressure in the tyres. Correct air pressure: Front: 0.6 bar (9 psi) Rear: 0.4 bar (6 psi) 3.9 Accessories For the installation of accessories, see separate in- stallation guide supplied with each accessory. Note: The cutting deck is regarded as an accessory here. 4 DESCRIPTION 4.1 TRANSMISSION The machine is rear wheel drive. The rear axle is equippe d with a hydrostatic trans- mission with infinitely variable forward and re- verse gear ratios. The rear axle is also equi pped with a differential to facilitate turning. Front mounted tools are driven by drive belts. 4.2 STEERING The machine is articulated. This means that the chassis is divided into a front and a rear section, which can be turned in relation to each other. The articulated steering means that the machine can turn around trees and other obstacles with an extremely small turning radius. 4.3 SAFETY SYSTEM The machine is equipped with an electrical safety system. The safety system interrupts certain activ- ities that can entail a danger of incorrect manoeu- vres. For example, the engine can only be started if the clutch-parking brake pedal is depressed. The operation of the safety system must always be checked every time before use. 4.4 CONTROLS 4.4.1 Implement lifter, mechanical (9:A) To switch between worki ng position and transport position: 1. Depress the pedal fully. 2. Release the pedal slowly. 4.4.2 Clutch-parking brake (9:B) Never press the pedal while driving. There is a risk of overheating in the power transmission. The pedal has the following three positions: • Released . The clutch is not activated. The park- ing brake is not activated. • Depressed halfway . Forward drive disengaged. The parking brake is not activated. • Fully depressed . Forward drive disengaged. The parking brake is fully activated but not locked. This position is also used as emergency brake.