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Motorola Sse 5000 6881094c12 A Manual

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    							6881094C12-ANovember 11, 2004
    Radio Description: Notations Used in This Manual 1-5
    1.6 Notations Used in This Manual
    Throughout the text in this publication, you will notice the use of note, caution, warning, and danger 
    notations. These notations are used to emphasize that safety hazards exist, and due care must be 
    taken and observed.
    NOTE:An operational procedure, practice, or condition that is essential to emphasize.
    CAUTION indicates a potentially hazardous situation which, if 
    not avoided, might
     result in equipment damage.
    WARNING indicates a potentially hazardous situation 
    which, if not avoided, could
     result in death or injury.
    DANGER indicates an imminently hazardous 
    situation which, if not avoided, will
     result in death or 
    injury.
    !
    C a u t i o n
    !
    W A R N I N G
    !
    D A N G E R
    ! 
    						
    							November 11, 20046881094C12-A
    1-6Radio Description: Notations Used in This Manual
    Notes 
    						
    							Chapter 2 Theory of Operation
    This chapter provides a detailed circuit description of the SSE 5000 transceiver and VOCON boards. 
    When reading the theory of operation, refer to the appropriate schematic and component location 
    diagrams located in the back of this manual. This detailed theory of operation can help isolate the 
    problem to a particular component.
    The SSE 5000 radio is a dual-mode (digital/analog), microcontroller-based transceiver incorporating 
    a digital signal processor (DSP). The microcontroller handles the general radio control, monitors 
    status, and processes commands input from the keypad or other user controls. The DSP processes 
    the typical analog signals, and generates the standard signaling digitally to provide compatibility with 
    existing analog systems. In addition, the DSP provides digital modulation techniques, utilizing voice 
    encoding techniques with error correction schemes. This provides the user with enhanced range and 
    audio quality, all in a reduced bandwidth channel requirement. It allows embedded signaling, which 
    can mix system information and data with digital voice to support a multitude of system features.
    The SSE 5000 radio operates within the UHF range (450 to 488 MHz).
    2.1 Major Assemblies
    The SSE 5000 radio includes the following major assemblies (see Figure 2-1):
    •VOCON Board — contains a dual-core processor which includes both the microcontroller unit 
    (MCU) and a digital signal processor (DSP) core, the processor’s memory devices, an audio 
    and power supply support integrated circuit (IC), a digital-support IC, and the audio power 
    amplifier.
    •Transceiver (XCVR) Board — contains all transmit, receive, and frequency generation 
    circuitry, including the digital receiver back-end IC and the reference oscillator.
    •Controls/Universal Flex — contains on/off/volume switch, channel select switch, push-to-talk 
    (PTT) switch, monitor button, several function-selectable switches, universal connector, 
    speaker, and microphone.
    •Display — 112 pixels x 32 pixels bit-mapped, liquid-crystal display (LCD).
    Figure 2-1.  SSE 5000 Overall Block Diagram
    Universal
    Flex Control
    Top
    Display
    VOCON
    BoardTransceiver
    Board
    Encryption
    Module
    (Optional)
    7.5V
    Battery
    J102 J707
    J301
    J701 P201 P1
    J1 J101
    External
    Accessory
    Connector124
    20
    20 12
    26
    403
    Note:
    Indicates 12
    wires
    Standard
    Antenna
    Remote
    Antenna
    J102
    Internal Speaker
    & Mic Flex
    14M102
    3
    MAEPF-27277-B 
    						
    							November 11, 20046881094C12-A
    2-2Theory of Operation: Mode of Operation
    2.2 Mode of Operation
    This section provides an overview of the radio’s receive and transmit operation in the analog mode.
    2.2.1 Receiving
    When the radio is receiving (see Figure 2-2), the signal travels from the antenna connector to the 
    transceiver board, passing through the antenna switch and the receiver front-end. The signal is then 
    filtered, amplified, and mixed with the first local-oscillator signal, generated by the voltage-controlled 
    oscillator (VCO).
    Figure 2-2.  Receiver Block Diagram
    The resulting intermediate frequency (IF) signal is fed to the IF circuitry, where it is again filtered and 
    passed to the Abacus III digital back-end IC. In the digital back-end IC, the IF signal is mixed with the 
    second local oscillator to create the second IF at 2.25 MHz. In the back-end IC, a bandpass, sigma-
    delta, analog-to-digital converter then decodes the second IF signal, and outputs, on the radio’s 
    serial synchronous interface (SSI) bus, digital audio to the VOCON board.
    On the VOCON board, the dual-core processor’s digital-signal processor (DSP) digitally filters the 
    PCM audio. The DSP decodes the information in the signal and identifies the appropriate destination 
    for it.
    • For a voice signal, the DSP will route the digital voice data to the CODEC inside the audio and 
    power supply support IC, for conversion to an analog signal. The CODEC will then present the 
    signal to the receive audio pre-amplifier, then to the audio power amplifier, which drives the 
    speaker.
    • For signaling information, the DSP will decode the message and pass it internally to the 
    microcontrol unit of the dual-core processor.
    RF InputRX Front End
    Harmonic
    Filter
    ADC
    LOCKORX_SSI_ D ATA
    to VOCON Board XTAL
    Filter
    ABACUS III  -  RX Back End
    Antenna
    SwitchLNAPreselector
    Filter Preselector
    Filter
    1st
    Mixer 1st LO
    3 
    MAEPF-27278-B
    Harmonic
    Filter
    Remote
    Port 
    						
    							6881094C12-ANovember 11, 2004
    Theory of Operation: Mode of Operation2-3
    2.2.2 Transmitting
    When the radio is transmitting, microphone audio is passed through gain stages to the CODEC, 
    where the signal is digitized (see Figure 2-3). The CODEC passes digital data to the DSP, where pre-
    emphasis and low-pass (splatter) filtering are done. The DSP passes this signal to a digital/analog 
    converter (DAC), where it is reconverted into an analog signal and scaled for application to the 
    voltage-controlled oscillator as a modulation signal. 
    Figure 2-3.  Transceiver (UHF Range) Block Diagram (Power and Control Omitted)
    Transmitted signaling information is applied to the DSP from the microcontrol unit, where it is coded, 
    and passed to the DAC, which handles it the same as a voice signal. The DAC output connects to 
    the synthesizer modulation input. A modulated carrier is provided to the transmitter power amplifier, 
    which transmits the signal under dynamic power control.
    Reference
    Oscillator
    FracN
    MOD
    INLoop
    Filter
    LPF
    FL200Y200
    DAC
    U203VCO 1VCOBIC
    VCO 2
    Crystal
    FilterMixer
    2ND
    LO Sample
    Clk RX_SSI to
    VOCON Board TX_SSI from
    VOCON Board
    Preselector
    FilterPCIC
    U104Power
    Module
    Q107 TX
    BufferTX Driver
    Amplifier
    U102
    D101Directional
    Coupler
    U101
    Dual 
    Antenna
    Switch  
    Preselector
    Filter RX LNA Serial EE
    PROM
    U4
    ABACUS III U500
    MAEPF-27530-A
    3 
    3 
    Note:
    This UHF range has 2 VCOs 
    (1 TX, 1 RX)To
    Remote
    Port
    To
    Antenna
    Harmonic
    Filter 
    						
    							November 11, 20046881094C12-A
    2-4Theory of Operation: Power Distribution
    2.3 Power Distribution
    This section provides a detailed circuit description of the power distribution of the SSE 5000 radio.
    In the SSE 5000 radio, power (B+) is distributed to two boards: the transceiver (RF) board and the 
    VOCON board (see Figure 2-4). In the case of a secure radio, B+ is also supplied to the encryption 
    module. 
    Figure 2-4.  DC Power Distribution—UHF Radios
    Power for the radio is provided through a battery supplying a nominal 7.5 Vdc directly to the 
    transceiver. The following battery types and capacities are available:
    B+ from the battery is electrically switched to most of the radio, rather than routed through the On/
    Off/Volume knob. The electrical switching of B+ supports a keep-alive mode. Under software control,  Table 2-1.  Conventional Batteries
    Part NumberDescription
    NTN4595 Premium NiCd (1800 mAh, 7.5 V)
    NTN4596 Premium NiCd FM (1800 mAh, 7.5 V)
    NTN4992 Premium NiCd FM (1800 mAh, 7.5 V) (HazMat)
    Table 2-2.  Smart Batteries
    Part NumberDescription
    HNN9033 impres™ NiCd (2000 mAh)
    HNN9034 impres™ NiCd FM (2000 mAh)
    GCAP II
    VCC 5
    V5A
    RF BoardVOCON Board
    Battery
    V3AV3D
    RAW B+5 Volts
    SW_B+ UNSW_B+
    3 Volts
    Analog Circuits3 Volts
    Digital Circuits
    2.893 
    (V2)
    5 Volts
    3.8 V (VSW1) (control signal)
    2.893
    (VREF) 7.5 Volts
    (Nominal)
    1.875 Volts
    (VSW2) BATT FB+
    XB+
    1.55V
    1.55 Volts
    (VSW_1.55)
    Fuse
    FETFET
    P201 P1
    MAEPF-27419-A
    J1
    Volts Volts 
    						
    							6881094C12-ANovember 11, 2004
    Theory of Operation: Power Distribution2-5
    even when the On/Off/Volume knob has been turned to the off position, power remains on until the 
    microcontroller unit (MCU) completes its power-down, at which time the radio is physically powered 
    down.
    2.3.1 DC Power Routing—Transceiver Board
    Connector J1, the B+ assembly, connects the battery to the transceiver board. Two capacitors 
    provide protection against momentary breaks at the B+ connector due to contact bounce when the 
    radio is dropped.
    An RF bead forms a power-line filter for signal RAWB+, which supplies battery voltage to the 
    transmitter PA.
    A transistor, controlled by signal SWB+ from the VOCON board, turns on XB+, which supplies the 
    5-V linear regulator, TX_ALC block and SW_FL.
    Fuse F901 and a filter supply fused B-plus to the VOCON board. In turn, the VOCON board supplies 
    VSW1, regulated 3.8 Vdc, from the Global Control Audio and Power (GCAP) switching regulator to 
    the XCVR. A switch, controlled by SWB+, turns on V38 to the XCVR 3-V linear regulators. The 
    XCVR regulated power supplies are summarized in Table 2-3.
    2.3.2 DC Power Routing—VOCON Board
    Raw B+, or unswitched B+, (UNSW_B+) is routed to connector J1 on the transceiver board, and then 
    on to P201 on the VOCON board. Here the UNSW B+ is forwarded to the radio’s control top
    On/Off/Volume knob through connector J707 and a flex circuit, as well as to regulator U505 (VCC5).
    The On/Off/Volume knob controls B+SENSE to a BJT switch, which in turn controls a power 
    MOSFET. The MOSFET is a solid-state power switch that provides SW B+ to the VOCON board, the 
    audio PA, the GCAP II IC (via GCAP_B+), and back to the transceiver board.
    In the case of a secure radio model, SW B+ and UNSW B+ are also supplied to the encryption 
    module through connector J701.
    The BJT switch is also under the control of the MCU via Vref from the GCAP II IC (U501). This allows 
    the MCU to follow an orderly power-down sequence when it senses that B+SENSE is off. This sense 
    is provided through MECH_SW_BAR (inverted B+SENSE).
    The digital circuits in the VOCON board are powered from regulators located in the GCAP II IC 
    (U501), an external 5 Vdc regulator (VCC5, U505), and an external 1.55 Vdc regulator (VSW_1.55). 
    The GCAP II IC provides three supplies: VSW1, VSW2, and V2. These regulators are software 
    programmable. Table 2-3.  Transceiver Voltage Regulators
    IC
    NameOutput 
    Signal NameDescription
    LP2989 V5A Regulated 5.0 Vdc
    LP3985 V3D Regulated 3.0 Vdc digital
    LP3985 V3A Regulated 3.0 Vdc analog for the RX FE 
    						
    							November 11, 20046881094C12-A
    2-6Theory of Operation: Power Distribution
    Table 2-4 lists the supply voltages and the circuits that use these voltages.
    Table 2-4.  VOCON Board DC Power Distribution
    Supply 
    NameOutput 
    Vo l ta g eSupply TypeUnprogrammed 
    Output VoltageCircuits Supplied
    UNSW_B+ 9 to 6 Vdc
    7.5 Vdc 
    nominalBattery N/A VCC5 input
    Mechanical switch
    Power switch (FET)
    Secure module
    SW_B+ 9 to 6 Vdc
    7.5 Vdc 
    nominalBattery N/A VSW1 input (GCAP)
    Audio power amplifier
    Side connector
    SW_B+ to transceiver board
    GCAP IC
    Secure module
    USB circuitry
    VCC5 5Vdc Linear regula-
    torN/A Smart battery circuitry
    Int. / ext. microphone bias
    Audio preamplifier
    Digital-support IC
    Display LEDs
    VSW1 3.8 Vdc Switching 
    regulator 
    software pro-
    grammable3.2 Vdc 3-V regulators (RF)
    VSW2 input
    V2 input
    1.55 V regulator bias
    VSW2 1.8 Vdc Switching 
    regulator 
    software pro-
    grammable2.2 Vdc Dual-core processor’s external 
    memory interface
    FLASH IC
    SRAM
    1.55 V regulator bias
    VSW_1.55 1.55 Vdc Linear regula-
    torN/A Dual-core processor core
    V2 2.893 Vdc Switching 
    regulator 
    software pro-
    grammable2.775 Vdc Dual-core processor’s I/O ring
    Digital-support IC
    EEPOT
    Display
    16.8 MHz buffer 
    						
    							6881094C12-ANovember 11, 2004
    Theory of Operation: Transceiver Board2-7
    2.4 Transceiver Board
    The transceiver (XCVR) board performs the transmitter and receiver functions necessary to translate 
    between voice and data from the VOCON board and the modulated radio-frequency (RF) carrier at 
    the antenna. The transceiver board contains all the radio’s RF circuits for the following major 
    components:
    • Receiver
    • Transmitter
    • Frequency Generation Unit (FGU)
    2.4.1 Interconnections
    This section describes the various interconnections for the transceiver board.
    2.4.1.1  Battery Connector J3
    Battery connector J3 consists of three gold-plated contacts on the printed circuit board that mate with 
    a B-plus connector assembly. Signal descriptions are in Table 2-5.
    2.4.1.2  VOCON Connector P1
    VOCON connector P1 (located on the XCVR board) consists of 26 gold-plated pads for the 26-pin 
    compression connector, and one plated tool hole (pin 27) used for connector alignment. This is a 
    digital interface carrying DC power, control, and data between the XCVR and VOCON boards. P1 
    connects through the compression connector to P201 on the VOCON board.
    Table 2-6 lists the connector pins, their signals, and functions. SPI refers to the serial peripheral 
    interface, which is the control bus from the microprocessor. SSI is the serial synchronous interface 
    bus for data to and from the DSP. There is a RX SSI bus for demodulated data from the receiver and 
    a TX SSI bus for modulation data to the transmitter.Table 2-5.  Battery Connector J3
    Pin No.SignalDescription
    1 BATT Battery positive terminal, nominally 7.5 Vdc
    2 BSTAT Battery status, from battery to VOCON
    3 BAT_RTN Battery negative terminal, tied to PCB ground
    Table 2-6.  VOCON Connector P1
    Pin No.VOCON SignalXCVR 
    SignalXCVR 
    I/OTy p eDescription
    1 UNSW_B+ FUB+ O dc Fused B+ to VOCON
    2 UNSW_B+ FUB+ O dc Fused B+ to VOCON
    3 LOCK_DET* LOCK O status FGU lock detect
    4 TX_SSI_DATA TXTD O ssi TX SSI data
    5 SSI_CLK RXCK O ssi RX SSI clock 
    						
    							November 11, 20046881094C12-A
    2-8Theory of Operation: Transceiver Board
    2.4.1.3  Antenna Ports
    Antenna port J101 is a hot launch connector that interfaces to the antenna connector that is part of 
    the control top. This interface provides the launch mechanism for the antenna. Antenna port J102 
    provides RF to the accessory RF connector on the back of the SSE 5000 radio. This port provides 
    RF energy for tuning purposes, as well as RF for a public safety microphone.
    2.4.1.4  Serial EEPROM
    The serial, electrostatically erasable, programmable, read-only memory (EEPROM) has the 
    reference designator U4 on the SSE 5000 transceiver board. This IC holds all of the transceiver 
    tuning data. This allows transceivers to be tuned in the factory and installed in the field without 
    retuning.
    6 SSI_FSYNC RXFS O ssi RX SSI frame sync
    7 16.8MHz F168 O RF 16.8 MHz reference clock
    8 SW_B+ SWB+ I dc Switch control
    9 TX_SSI_FSYNC TXFS I ssi TX SSI frame sync
    10 TX_SSI_CLK TXCK I ssi TX SSI clock
    11 AD4_RF_BD_ID RF_BD_ID O dc RF board ID
    12 RX_SSI_DATA RXDO O ssi RX SSI data
    13 ABACUS3_CS ABCS I ssi SPI Abacus chip select
    14 GND GND
    15 VSW1 VSW1 I dc Regulated 3.8 V
    16 SPI_CLK_A SPCK I spi SPI clock
    17 SPI_MISO_A MISO O spi SPI data out
    18 EEPROM_SEL* EECS I spi SPI EEPROM chip select
    19 TX_INHIBIT TXINH I control TX inhibit control for secure
    20 GND GND
    21 BAT_STATUS BSTAT O dc Battery status
    22 GND GND
    23 SPI_MOSI_A MOSI I/O spi SPI data I/O
    24 UNI_CS USEL I spi SPI universal chip select
    25 RF_RX_ATNR RX_ATNR I dc RF RX attenuator
    26 POR* RSTL I/O control asynchronous reset, active low
    Table 2-6.  VOCON Connector P1 (Continued)
    Pin No.VOCON SignalXCVR 
    SignalXCVR 
    I/OTy p eDescription 
    						
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