Lincoln Na5 Service Manual
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INSTALLATIONA-14A-14 NA-5 FIGURE A.13 – CONNECTION OF NA-5 TO DC-1000 OR DC-1500. THE DIAGRAM SHOWS ELECTRODE CONNECTED POSITIVE. TO CHANGE POLARITY, TU\ RN POWER OFF, REVERSE THE ELECTRODE AND WORK LEADS AT THE POWER SOURCE, POSITION THE POSITIVE-NEGATIVE SWITCH ON THE POWER SOURCE\ TO CORRESPOND TO THE POLARITY OF THE ELECTRODE CABLE CONNECTION. REFER TO NA-5 OPERATING MANUAL FOR REQUIRED NA-5 CONTROL BOX POLARITY C\ ONNECTIONS. P POWER SOURCE CONTROL CABLE BOLT TO CABLES FROM NA-5 WIRE CONTACT ASSEMBLYINPUT CABLE PLUG N.A. WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE\ OF IMMEDIATE AND FUTURE APPLICATIONS. N.B. EXTEND LEAD 21 USING #14 OR LARGER INSULATED WIRE PHYSICALLY SUITABLE FO\ R THE INSTALLATION. AN S-16586-[ ] REMOTE VOLTAGE-SENSING WORK LEAD IS AVAILABLE FOR THIS PURPOSE. CONNECT IT DIRECTLY TO THE WORK PIECE KE\ EPING IT SEPARATE FROM THE WELDING WORK CABLE CONNECTION TO WORK PIECE. FOR CONVENIENCE, THIS EXTENDED #21 LEAD SHOULD BE TAPED AL\ ONG THE WELDING WORK CABLE. N.C. TAPE UP BOLTED CONNECTION. N.D. CONNECT THE NA-5 CONTROL CABLE GROUND LEAD TO THE FRAME TERMINAL MARKED \ NEAR THE POWER SOURCE TERMINAL STRIP. THE POWER SOURCE MUST BE PROPERLY GROUNDED. N.E. IF USING AN OLDER AUTOMATIC CONTROL CABLE WITH LEADS 75, 76, 77; CONNECT\ LEAD 75 TO #75 ON TERMINAL STRIP, CONNECT LEAD #76 TO #74 ON TERMINAL \ STRIP, CONNECT LEAD #77 TO #73 ON TERMINAL STRIP. N.F. CONNECT THE JUMPERS ON THE NA-5 VOLTAGE BOARD AS FOLLOWS: CONNECT RED JU\ MPER TO PIN S. CONNECT WHITE JUMPER TO PIN B. N.G. SET THE DC-1000 OR DC-1500 CONTROLS AS FOLLOWS: SET THE CONTROL SWITCH T\ O OUTPUT CONTROL REMOTE. FOR SUBMERGED ARC PROCESSES, SET THE MODE SWITCH TO C.V. SUBMERGED ARC\ . FOR OPEN ARC PROCESSES, SET THE MODE SWITCH TO C.V. INNERSHIELD N.H. FOR PROPER OPERATION, THE ELECTRODE CABLE MUST BE SNUGGED UNDER THE CLAM\ P BAR ON THE LEFT SIDE OF THE NA-5 CONTROL BOX. N.J. TERMINALS #73 AND #74 WERE NOT PRESENT ON DC-1500 MACHINES BELOW CODE 82\ 94. THESE EARLIER CODE MACHINES ARE NOT SUITABLE FOR USE WITH THE NA-5. N.K. ALTERNATIVE 500 AMP POSITIVE TERMINAL CONNECTION PROVIDED ON DC-1000 MOD\ ELS ABOVE CODE 9500 ONLY. N.L. ALTERNATE SUBMERGED ARC MODE AVAILABLE FOR IMPROVED ARC STABILITY IN HIG\ H CURRENT, LARGE PUDDLE, SLOW TRAVEL PROCEDURES BY MAKING SPECIAL CONNECTIONS ON BOTH DC-1500 AND NA-5. ON DC-1500 CONTROL BOARD (G-1530-2 AND SUPERSEDING) REMOVE RED AND BLU\ E JUMPERS FROM FR PINS AND RECONNECT TO CORRESPONDING SR PINS. ON NA-5 VOLTAGE BOARD (G-1556-1 AND SUPERSEDING) WHITE JUMPER MUST BE \ CONNECTED TO PIN D. NA-5 PIN D CONNECTION MAY ALSO BE USED FOR SOME PROCEDURES ON DC-1500 \ WITHOUT CONTROL BOARD JUMPERS, DC-1500 WITH CONTROL BOARD JUMPERS ON FR PINS OR DC-1000. CONNECT TO WORK CLEVELAND, OHIO U.S.A. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOCReturn to Master TOC Return to Master TOC
INSTALLATIONA-15A-15 NA-5 FIGURE A.14 – CONNECTION OF NA-5 TO DC-400 OR CV-400. THE DIAGRAM SHOWS ELECTRODE CONNECTED POSITIVE. TO CHANGE POLARITY, TUR\ N POWER OFF, REVERSE THE ELECTRODE AND WORK LEADS AT THE POWER SOURCE AND POSITION THE SWITCH ON POWER SOURCE (IF EQUIPPED), TO\ PROPER POLARITY. REFER TO NA-5 OPERATING MANUAL FOR REQUIRED NA-5 CONTROL BOX POLARITY CONNECTIONS. ALSO REFER TO NOTE N.H.FOR ADDITIONAL INSTALLATION INSTRUCTIONS, SEE NA-5 OPERATING MANUAL. * DOES NOT APPLY TO DC-400 BELOW CODE 9200 WITH POLARITY SWITCH. N.A. WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE\ OF IMMEDIATE AND FUTURE APPLICATIONS. N.B. EXTEND LEAD #21 USING #14 AWG OR LARGER INSULATED WIRE PHYSICALLY SUITAB\ LE FOR THE INSTALLATION. AN S-16586- [LENGTH] REMOTE VOLTAGE-SENSING WORK LEAD IS AVAILABLE FOR THIS PURPOSE. CONNECT IT DIR\ ECTLY TO THE WORK PIECE KEEPING IT ELECTRICALLY SEPARATE FROM THE WELDING WORK LEAD CIRCUIT AND CONNECTION. FOR CONVENIENCE, THI\ S EXTENDED #21 LEAD SHOULD BE TAPED TO THE WELDING WORK LEAD. (IF THE LENGTH OF WORK LEAD CIRCUIT IS SHORT, AND CONNECTIO\ NS CAN BE EXPECTED TO BE RELIABLE, THEN CONTROL CABLE LEAD #21 DOES NOT NEED TO BE EXTENDED AND CAN BE DIRECTLY CONNECTED TO T\ ERMINAL #21 ON THE TERMINAL STRIP. NOTE THAT THIS IS NOT THE PREFERRED CONNECTION BECAUSE IT ADDS ERROR TO THE NA-5 VOLTMETER\ READING.) N.C. TAPE UP BOLTED CONNECTION. N.D. CONNECT THE CONTROL CABLE GROUND LEAD TO THE FRAME TERMINAL MARKED \ NEAR THE POWER SOURCE TERMINAL STRIP. THE POWER SOURCE GROUNDING TERMINAL (MARKED AND LOCATED NEAR THE POWER SOUR\ CE INPUT POWER CONNECTIONS) MUST BE PROPERLY CONNECTED TO ELECTRICAL GROUND PER THE POWER SOURCE OPERATING MANUAL. . N.E. THE JUMPERS ON THE NA-5 VOLTAGE BOARD MUST BE CONNECTED AS FOLLOWS: CONN\ ECT RED JUMPER TO PIN S. CONNECT WHITE JUMPER TO PIN B. WHEN USING NA-5 CONTROLS ABOVE CODE 8300 WITHOUT THE OPTIONAL DC-400 DIO\ DE KIT OR CV-400, CVI-500 DIODE OPTIONS: THE NA-5 INCH DOWN BUTTON WILL NOT OPERATE UNLESS A JUMPER IS CONNECTED \ BETWEEN THE TWO TAB TERMINALS, LABELED AUTO, LOCATED ABOVE THE TRANSFORMER ON THE NA-5 VOLTAGE PC BOARD. THIS JUMPER\ , HOWEVER, WILL DISABLE THE COLD STARTING/AUTO STOP FEATURE OF THE NA-5, PERMITTING ONLY HOT STARTING TECHNIQUES TO BE USED.\ N.G. FOR PROPER NA-5 OPERATION, THE ELECTRODE CABLES MUST BE SNUGGED UNDER TH\ E CLAMP BAR ON THE LEFT SIDE OF THE NA-5 CONTROL BOX. N.H.* IF LEAD #21 IS TO BE CONNECTED TO THE TERMINAL STRIP, CONNECT TO THE #21\ TERMINAL THAT MATCHES WORK POLARITY. THIS CONNECTION MUST BE CHANGED WHENEVERTHE ELECTRODE POLARITY IS CHANGED. POWER SOURCE TO NA-5 INPUT CABLE PLUG CONTROL CABLE BOLT TO CABLES FROM NA-5 WIRE CONTACT ASSEMBLY CONNECT TO WORK N.E. N.D. AND N.H. N.B. AND N.C. N.H. N.A. NEGATIVE POSITIVE N.D.C B A 32 31 2 4 GND 21 CLEVELAND, OHIO U.S.A. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOCReturn to Master TOC Return to Master TOC
NOTESA-16A-16 NA-5Return to Section TOCReturn to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOCReturn to Master TOC Return to Master TOC
TABLE OF CONTENTS - OPERATING INSTRUCTIONS SECTION - NA-5 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\ Section B Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\ . B-2 Operator’s Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 Controls and Their Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Exposed Controls (With Lockable Cover Down) . . . . . . . . . . . . . B-3 Controls Under the Lockable Security Cover . . . . . . . . . . . . . . . B-3 Setup Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\ . . B-4 Starting and Stopping Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 Means of Arc Striking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 Setting Travel Starting and Stopping . . . . . . . . . . . . . . . . . . . . . . . . B-6 Starting Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6 Stopping Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6 Reconfiguring the Travel Sequences . . . . . . . . . . . . . . . . . . . . . B-6 Voltage Control Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9 Automatic Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\ B-10 Cold Start Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\ . B-11 Security of Weld Procedure Settings . . . . . . . . . . . . . . . . . . . . . . . . B-12 Section BSection B Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
OPERATOR’S INSTRUCTIONS Once the system is properly set up, the operator can make production welds without readjusting the controlsusing the following simple instructions: 1. Be sure there is enough electrode in the machine to complete the weld. 2. If submerged arc welding, fill flux hopper with new or freshly screened flux. All reused flux must be screened 100% through an 8 mesh screen [0.065 to 0.075 in. (1.6 to 1.9 mm) opening]. Turn the switch on the hopper to “On.” 3. Start the power source. 4. Turn the “Power Control” switch on the wire feeder control to “On.” 5. Position the welding head at the start of the weld. Be sure the travel carriage or other travel mechanism is set to move in the proper direction. 6. Set the travel switch to “Automatic Travel.” When set to “Hand Travel”, the travel system operates without welding. 7. For best starts, cut the electrode to a sharp point. 8. Press the “Inch Down” button to feed the electrode out of the nozzle. a. For most applications, when hot starting, leave the electrode 1/4 in. (6.4 mm) or more away from the work. b. When cold starting some submerged arc welding, inch the electrode down until it touches the work and the flux valve opens. 9. Press the “Start” button. 10. While welding, turn the cross seam adjuster handwheel as needed to keep the arc in the joint. 11. At the end of the weld, press the “Stop” button. 12. If needed, press the “Inch Up” button to get the electrode up and out of the way. Remove the work and reload the fixture. NOTE : When the contact tip in the end of the nozzle wears during repetitive welding, it must be replaced. Check the contact tip for wear if weld quality seems to be deteriorating. ELECTRIC SHOCK can kill. • Do not touch electrical- ly live parts or elec- trode with skin or wet clothing. • Insulate yourself from work or ground. • Always wear dry insu- lating gloves. FUMES AND GASES can be dangerous. • Keep your head out of fumes. • Use ventilation or exhaust to remove fumes from breathing zone. WELDING SPARKS can cause fire or explosion. • Keep flammable mater- ial away. • Do not weld on con- tainers that have held combustibles. ARC RAYS can burn. • Wear eye, ear, and body protection. Observe additional Safety Guidelines detailed in the beginning of this manual. B-2OPERATING INSTRUCTIONSB-2 NA-5 SAFETY PRECAUTIONS WARNING Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOC Return to Master TOC Return to Master TOC
OPERATING INSTRUCTIONSB-3B-3 NA-5 CONTROLS AND THEIR FUNCTIONS The operator controls for the NA-5 are illustrated in Figure B.1. Refer to the figure and the following explanations of the controls. EXPOSED CONTROLS (WITH LOCKABLE COVER DOWN) 1.CIRCUIT BREAKER. Protects the circuit from severe wire feed motor overloads and short circuits. Press to reset. 2. CONTROL POWER. Turns input control power “On” and “Off.” Also used as an emergency “Off” in case of malfunction. 3. ELECTRODE “HOT” LIGHT. Comes on when the “Start button” is pressed and the electrode circuit becomes electrically hot. 4. INCH UP AND INCH DOWN. Press to inch electrode up or down. 5. MODE SELECTOR SWITCH AND LIGHTS. Used to preset the voltage and wire feed speed for the various modes of operation (Strike, Start, Weld, and Crater). 6. SET-ACTUAL BUTTON . When pressed, will display the actual wire speed and voltage in the wire speed and volts meters. When the button is not pressed, the set wire speed and voltage is displayed. 7. START. Begins welding cycle. 8. STOP. Initiates the stopping cycle at the end of the weld. 9. TRAVEL. Turn to “Off” for no travel, “Hand Travel” for travel without welding, and “Automatic Welding” for welding operations. 10. VOLTS METER. Displays the set or actual voltage for each mode (Strike, Start, Weld, Crater). 11. WIRE SPEED METER. Displays the set or actual wire speed for each mode (Strike, Start, Weld, Crater). CONTROLS UNDER THE LOCKABLE SECURITY COVER 12. ARC STRIKING CONTROLS . Sets the wire speed until the welding current begins to flow and controls the power source voltage during arc striking. 13. BURNBACK AND ELECTRODE BACKUP TIME . Controls the length of burnback delay time after the stop circuit is energized. 14. WELD CONTROLS . Controls the voltage and wire speed during the welding mode. 15. CRATER CONTROLS (OPTIONAL) . Sets the ending current and voltage for an adjustable period of time. 16. START CONTROLS (OPTIONAL). Sets the starting current and voltage for an adjustable period of time. 17. WELD TIME (OPTIONAL). Controls the time of the weld mode. FIGURE B.1 – NA-5 CONTROLS. 9 2 3 12 11 17 16 10 15 13 7 6 8 4 14 5 1 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOC Return to Master TOC Return to Master TOC
OPERATING INSTRUCTIONSB-4B-4 NA-5 SETUP INSTRUCTIONS Use the following steps to set up the NA-5 welding system prior to welding:1. If using a multi-process power source (SAM, DC-400, DC-600, DC-1000, OR DC-1500 type), make con- nections and settings per the power source connection diagram (Figures A.8 to A.14) for the process being used. AUTO TAB When using the NA-5 with the DC- 400 or CV-400 power source, the auto tab jumper on the NA-5 voltage PC board must be connected in order for the inch down circuit to function. When the auto tab jumper is connected, the cold starting feature of the NA-5 is disabled and only the hot starting technique can be used. If the cold start technique is to be used, the optional Diode must be installed on the DC-400 or CV-400. 2. Set the power source and NA-5 circuit polarity per information on Electrode Polarityin Section A, Installation. 3. Depending on the procedures and applications, decide: a. The means of arc striking and whether to start the travel with the “Start” button or the arc. b. Whether the initial bead size or penetration requires use of the optional “Start Controls.” See the Starting and Stopping Sequences section. 4. Depending upon the procedures and applications: a. Select the arc and travel stopping sequence. See the Starting and Stopping Sequences section. b. Decide if the control of the ending bead size or crater fill requires the use of optional “Crater Controls”. See the Starting and Stopping Sequences section. 5. Set the head position relative to the work as required for the fixture, application, and procedures. See IM305 Sec. T3.2.3. 6. Rotate the wire straightener, if used, until the top of the straightener faces the wire reel. This is required for smooth feeding of the electrode into the straightener. 7. Refer to the instructions for the wire contact assembly being used. See IM305 Sec. T2.2.6, T2.2.7, T2.5.3, or T2.5.4. 8. The mount for standard 50 and 60 lb (22.7 and 27.2 kg) electrode coils includes a two-position brake assembly. Generally the brake should be at the inner position (nearest to the wire reel shaft) for wire feed speeds below 400 in./min (10 m/min). It should be at the outer position for faster wire speeds. To adjust the brake position, remove the wire reel. Pull the cotter pin that holds the brake shoe to the arm, move the shoe, and replace the cotter pin. Do not bend the cotter pin — it is held in place by a friction fit. 9. Load the wire reel per IM305 Sec. T3.2.2 or install the Speed-Feed drum or reel per Sec. T2.5.7-A or -B. 10. Straighten the first 6 in. (152.4 mm) of electrode and push it through the wire straightener to the drive rolls. To use the cored wire straightener, remove the knurled nut at the top and feed the wire through the nut, down through the straightener, and into the drive rolls. Screw the nut back onto the straightener. Feed the wire through the nozzle tip and adjust the straightener for optimum straightness. With wire contact assemblies, except the K231, adjust until the electrode is straight as it comes out of the nozzle. Do not completely straighten the wire when using the K231 contact nozzle because the nozzle relies on the small curvature of the electode for proper electrical contact within the contact tip. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOC Return to Master TOC Return to Master TOC
OPERATING INSTRUCTIONSB-5B-5 NA-5 11. Set the travel speed as specified bythe procedures. With the wire feeder travel switch set to “Hand Travel”, the travel runs without welding, permitting accurate measurement of travel speed. When using a Lincoln travel carriage, adjust the speed with the rheostat and the direction with the toggle switch on the carriage control panel. 12. Connect the work lead to the work or a suitable piece of scrap. Clip the end of the electrode to a sharp point. 13. Preset the “Start” (if used), “Weld”, and “Crater” (if used) controls to the wire speed and voltage specified in the procedure. 14. Make several test welds, readjusting the controls in the following order: a. Set the “Arc Striking”, “Inch Wire Speed”, and “Volts” controls for optimum arc striking. The optimum strike control settings for most processes will be typically 4 to 5 volts higher than the weld mode voltage setting and 40% to 50% of the weld mode wire feed speed setting (possibly lower if cold starting is used). b. If striking is still not satisfactory, refer to the section on Setting Travel Starting and Stopping or IM305 Sec. T3.5.2 for information on wire feed motor acceleration. c. If installed, adjust the “Start Controls” to set the welding procedures for the time set on the timer to provide the bead size, penetration, or other factor as needed for the application. d. If installed, adjust the “Crater Controls” to set the welding procedures for the set time after the “Stop” button is pressed to provide the bead size or fill the crater as needed for the application. e. Set the “Burnback Time” to provide the stopping char- acteristics needed. STARTING AND STOPPING SEQUENCES MEANS OF ARC STRIKING The NA-5 Codes utilize “hot start” arc striking which operates as follows : 1. With the electrode not touching the work, press the “Start” button. 2. The electrically “hot” electrode inches down as set by the “Inch Wire Speed” control. 3. When the electrode makes contact with the work, the arc strikes and the circuit automatically switches from “Strike” settings to “Weld” (or “Start”, if used) settings. NA-5 models above Code 8300 offer both “hot start” arc striking, as described above, or “Cold Start” arc striking which operates as follows : 1. Press the “Inch Down” button until the tip of the electrode touches the work, automatically stops, and the flux (if used) is automatically dispensed. NOTE : If inch speed is set too high, the electrode may stop with too much force on its tip, resulting in possible poor starting. 2. The arc establishes when the “Start” button is pressed, and the circuit automatically switches to “Weld” (or “Start”, is used) settings. Should the arc not start immediately, the wire will retract slightly until the arc is established and then feed down in the normal manner. Use either the standard “on-the-fly” travel starting or rewire the controls for “standstill” travel starting as described in the Setting Travel Starting and Stopping section. Optional “Start Controls” Recommended for applications where penetration, bead size, and other characteristics must be carefully controlled at the start. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOC Return to Master TOC Return to Master TOC
OPERATING INSTRUCTIONSB-6B-6 NA-5 The starting sequence is as described above except that when the arc strikes, the machine welds at the wire speed and voltage set by the “Start Controls” panel until the time set on the thumbwheel switch elapses. The circuit then automatically switches to the “Welding Controls” wire speed and voltage. Actual settings depend on application requirements. Available options for applications with particularly difficult starting.1. K238 High Frequency Generator - See IM305 Sec. T2.5.8. SETTING TRAVEL STARTING AND STOPPING Standard machines can be connected for a variety of starting and stopping sequences. STARTING SEQUENCES “On-the-Fly” Travel Starting When shipped, all models are connected for “On-the-Fly” travel starting. The starting sequence is as follows: 1. With the electrode NOT touching the work, press the “Start” button. This starts both the wire feed and travel motors. 2. When the electrically “hot” electrode touches the work to start the arc, there is relative motion between the end of the electrode and the work. This “scratching” type contact helps assure consistent arc striking. This sequence is recommended for most welding applications including: 1. Roundabouts and any other weld which ends at its starting point. A K337 Weld Timer Module to control the welding cycle duration can be installed. 2. Welds started on a run-out tab. 3. Any application for improved arc striking. “Standstill” Travel Starting All models can be reconnected so the travel remains at a standstill until the arc starts. “Standstill” travel starting is used when the electrode mustbe started at a precise location. For consistent arc striking with “Standstill” travel starting, always clip the end of the electrode to a sharp point before starting. STOPPING SEQUENCES As shipped, the travel stops when the “Stop” button is pressed, producing a small crater area. When the end of the weld overlaps the beginning, changing the stopping sequence to stop the travel later spreads the crater over a longer area. RECONFIGURING THE TRAVEL SEQUENCES ELECTRIC SHOCK can kill. • Turn off input power to the welding power source using the disconnect switch before working on this equipment. To change the travel sequence, turn off all input power to the NA-5 control box. Open the control box. The logic board is mounted on the back of the box in the upper right hand corner. To change the travel circuit for the various modes of starting and stopping, follow the information in the wiring diagram for the NA-5 being used. Table B.1 also shows information on reconfiguring the travel sequences. WARNING Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOC Return to Master TOC Return to Master TOC
OPERATING INSTRUCTIONSB-7B-7 NA-5 Travel Starts Travel Stops Older ModelsNewer Models* With “Start” With “Stop” Lead #691 to Pin 6 Button Button Lead #692 to Pin 5 With Arc Striking With Arc Stopping Lead #691 to Pin 6 Lead #692 to Pin 7 With Arc Striking With Stop Button Lead #691 to Pin 5 Lead #692 to Pin 7 With “Start” With End Crater Lead #691 to Pin 6 Button Fill Time (With Lead #692 to Pin 9 optional procedure module installed in crater receptacle 1) With “Start” After Burnback Lead #691 to Pin 6 Button Time (with Lead #692 to Pin 8 optional procedure module installed in crater receptacle 1) 1234 1234 Switch #1 Switch #2 1234 1234 Switch #1 Switch #2 1234 1234 Switch #1 Switch #2 1234 1234 Switch #1 Switch #2 TABLE B.1 – TRAVEL SEQUENCE LEAD AND SWITCH POSITIONS. 1234 1234 Switch #1 Switch #2 *NOTE: Indicates switch in up position Indicates switch in down position Indicates switch position does not matter 1 If the optional procedure module is installed in the crater receptacle, DIP switch position 1 on switch #2 should be in the UP position as shown. Additionally, remove 583C to 584C jumper plug from the pro cedure board. If the procedure module is not installed, the switch should be in the down position and the 583C to 584C jumper plug should be reinstalled on the procedure board. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOC Return to Master TOC Return to Master TOC