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Lincoln Na5 Service Manual

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    							INSTALLATIONA-14A-14
    NA-5
    FIGURE A.13 – CONNECTION OF NA-5 TO DC-1000 OR DC-1500.
     THE DIAGRAM SHOWS ELECTRODE CONNECTED POSITIVE.  TO CHANGE POLARITY, TU\
    RN POWER OFF, REVERSE THE ELECTRODE AND WORK  LEADS AT THE
     POWER SOURCE, POSITION THE POSITIVE-NEGATIVE SWITCH ON THE POWER SOURCE\
     TO CORRESPOND TO THE POLARITY OF THE ELECTRODE CABLE CONNECTION. 
     REFER TO NA-5 OPERATING MANUAL FOR REQUIRED NA-5 CONTROL BOX POLARITY C\
    ONNECTIONS.
    
    P
    POWER  SOURCE CONTROL
    CABLE
    BOLT TO CABLES FROM
    NA-5 WIRE CONTACT
    ASSEMBLYINPUT CABLE PLUG
    N.A.	 WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE\
     OF IMMEDIATE AND FUTURE APPLICATIONS.
    N.B.	 EXTEND LEAD 21 USING #14 OR LARGER INSULATED WIRE PHYSICALLY SUITABLE FO\
    R THE INSTALLATION.  AN S-16586-[ ]  REMOTE VOLTAGE-SENSING WORK LEAD
    	 IS AVAILABLE FOR THIS PURPOSE.  CONNECT IT DIRECTLY TO THE WORK PIECE KE\
    EPING IT SEPARATE FROM THE WELDING WORK CABLE CONNECTION TO 
    	 WORK PIECE.   FOR CONVENIENCE, THIS EXTENDED #21 LEAD SHOULD BE TAPED AL\
    ONG THE WELDING WORK CABLE.
    N.C.	 TAPE UP BOLTED CONNECTION.
    N.D.	 CONNECT THE NA-5 CONTROL CABLE GROUND LEAD TO THE FRAME TERMINAL MARKED \
              NEAR THE POWER SOURCE TERMINAL STRIP.  THE POWER SOURCE 
    	 MUST BE PROPERLY GROUNDED.
    N.E.	 IF USING AN OLDER AUTOMATIC CONTROL CABLE WITH LEADS 75, 76, 77; CONNECT\
     LEAD 75 TO #75 ON TERMINAL STRIP, CONNECT LEAD #76  TO #74 ON TERMINAL
    \
    	 STRIP, CONNECT LEAD #77 TO #73 ON TERMINAL STRIP.
    N.F.	 CONNECT THE JUMPERS ON THE NA-5 VOLTAGE BOARD AS FOLLOWS: CONNECT RED JU\
    MPER TO PIN S. CONNECT WHITE JUMPER TO PIN B.
    N.G.	 SET THE DC-1000 OR DC-1500 CONTROLS AS FOLLOWS: SET THE CONTROL SWITCH T\
    O OUTPUT CONTROL REMOTE.
    	 FOR SUBMERGED ARC PROCESSES, SET THE MODE SWITCH TO C.V. SUBMERGED ARC\
    .  FOR OPEN ARC PROCESSES, SET THE MODE 
    	 SWITCH TO C.V. INNERSHIELD 
    N.H.	 FOR PROPER OPERATION, THE ELECTRODE CABLE MUST BE SNUGGED UNDER THE CLAM\
    P BAR ON THE LEFT SIDE OF THE NA-5 CONTROL BOX.
    N.J.	 TERMINALS #73 AND #74 WERE NOT PRESENT ON DC-1500 MACHINES BELOW CODE 82\
    94.  THESE EARLIER CODE MACHINES ARE NOT SUITABLE FOR
    	 USE WITH THE NA-5.
    N.K.	 ALTERNATIVE 500 AMP POSITIVE TERMINAL CONNECTION PROVIDED ON DC-1000 MOD\
    ELS ABOVE CODE 9500 ONLY.
    N.L.	 ALTERNATE SUBMERGED ARC MODE AVAILABLE FOR IMPROVED ARC STABILITY IN HIG\
    H CURRENT,  LARGE PUDDLE, SLOW TRAVEL PROCEDURES BY MAKING
    	 SPECIAL CONNECTIONS ON BOTH DC-1500 AND NA-5. 
    	 ON DC-1500 CONTROL BOARD (G-1530-2 AND SUPERSEDING) REMOVE RED AND BLU\
    E JUMPERS FROM FR PINS AND RECONNECT TO CORRESPONDING SR PINS. 
    	 ON NA-5 VOLTAGE BOARD (G-1556-1 AND SUPERSEDING) WHITE JUMPER MUST BE \
    CONNECTED TO PIN D. 
    	 NA-5 PIN D CONNECTION MAY ALSO BE USED FOR SOME PROCEDURES ON DC-1500 \
    WITHOUT CONTROL BOARD JUMPERS, DC-1500 WITH CONTROL BOARD 
    	 JUMPERS ON FR PINS OR DC-1000.
    
    CONNECT TO WORK
    CLEVELAND, OHIO U.S.A. 
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    							INSTALLATIONA-15A-15
    NA-5
    FIGURE A.14 – CONNECTION OF NA-5 TO DC-400 OR CV-400.
    THE DIAGRAM SHOWS ELECTRODE CONNECTED POSITIVE.  TO CHANGE POLARITY, TUR\
    N POWER OFF, REVERSE THE ELECTRODE AND WORK  LEADS AT THE
    POWER SOURCE AND POSITION THE SWITCH ON POWER SOURCE (IF EQUIPPED), TO\
     PROPER POLARITY.  REFER TO NA-5 OPERATING MANUAL FOR REQUIRED
    NA-5 CONTROL BOX POLARITY CONNECTIONS. ALSO REFER TO NOTE N.H.FOR ADDITIONAL INSTALLATION INSTRUCTIONS, SEE NA-5 OPERATING MANUAL. 
     
    
    
    
     
    * DOES  NOT APPLY TO DC-400 BELOW CODE 9200 WITH POLARITY SWITCH.
    N.A.	 WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE\
     OF IMMEDIATE AND FUTURE APPLICATIONS.
    N.B.	 EXTEND LEAD #21 USING #14 AWG OR LARGER INSULATED WIRE PHYSICALLY SUITAB\
    LE FOR THE INSTALLATION.  AN S-16586- [LENGTH]  REMOTE
    	 VOLTAGE-SENSING WORK LEAD IS AVAILABLE FOR THIS PURPOSE.  CONNECT IT DIR\
    ECTLY TO THE WORK PIECE KEEPING IT ELECTRICALLY SEPARATE
    	 FROM THE WELDING WORK LEAD CIRCUIT AND CONNECTION.  FOR CONVENIENCE, THI\
    S EXTENDED #21 LEAD SHOULD BE TAPED TO THE WELDING
    	 WORK LEAD.  (IF THE LENGTH OF WORK LEAD CIRCUIT IS SHORT, AND CONNECTIO\
    NS CAN BE EXPECTED TO BE RELIABLE, THEN CONTROL CABLE 
    	 LEAD #21 DOES NOT NEED TO BE EXTENDED AND CAN BE DIRECTLY CONNECTED TO T\
    ERMINAL #21 ON THE TERMINAL STRIP.  NOTE THAT THIS IS 
    	 NOT THE PREFERRED CONNECTION BECAUSE IT ADDS ERROR TO THE NA-5 VOLTMETER\
     READING.)
    N.C.	 TAPE UP BOLTED CONNECTION.
    N.D.	 CONNECT THE CONTROL CABLE GROUND LEAD TO THE FRAME TERMINAL MARKED      \
        NEAR THE POWER SOURCE TERMINAL STRIP.  THE POWER 
    	 SOURCE GROUNDING TERMINAL (MARKED       AND LOCATED NEAR THE POWER SOUR\
    CE INPUT POWER CONNECTIONS) MUST BE PROPERLY CONNECTED
    	 TO ELECTRICAL GROUND PER THE POWER SOURCE OPERATING MANUAL. .
    N.E.	 THE JUMPERS ON THE NA-5 VOLTAGE BOARD MUST BE CONNECTED AS FOLLOWS: CONN\
    ECT RED JUMPER TO PIN S. CONNECT WHITE JUMPER TO PIN B.
    	 WHEN USING NA-5 CONTROLS ABOVE CODE 8300 WITHOUT THE OPTIONAL DC-400 DIO\
    DE KIT OR CV-400, CVI-500 DIODE OPTIONS:
    	 THE NA-5 INCH DOWN BUTTON WILL NOT OPERATE UNLESS A JUMPER IS CONNECTED \
    BETWEEN THE TWO TAB TERMINALS, LABELED AUTO, 
    	 LOCATED ABOVE THE TRANSFORMER ON THE NA-5 VOLTAGE PC BOARD.  THIS JUMPER\
    , HOWEVER, WILL DISABLE THE COLD STARTING/AUTO STOP
    	 FEATURE OF THE NA-5, PERMITTING ONLY HOT STARTING TECHNIQUES TO BE USED.\
    
    N.G.	 FOR PROPER NA-5 OPERATION, THE ELECTRODE CABLES MUST BE SNUGGED UNDER TH\
    E CLAMP BAR ON THE LEFT SIDE OF THE NA-5 CONTROL BOX.
    N.H.*	 IF LEAD #21 IS TO BE CONNECTED TO THE TERMINAL STRIP, CONNECT TO THE #21\
     TERMINAL THAT MATCHES WORK POLARITY.  THIS CONNECTION MUST
    	 BE CHANGED WHENEVERTHE ELECTRODE POLARITY IS CHANGED.	 
    POWER SOURCE
    TO NA-5 INPUT CABLE PLUG
    
    CONTROL
    CABLE
    BOLT TO CABLES FROM NA-5
     WIRE CONTACT ASSEMBLY
    CONNECT TO WORK N.E.
    N.D. AND N.H.
    N.B. AND N.C.
    N.H.
    N.A.
    NEGATIVE
    POSITIVE
    N.D.C
    B
    A
    32
    31 2
    4
    GND
    21
    CLEVELAND, OHIO U.S.A. 
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    							NOTESA-16A-16
    NA-5Return to Section TOCReturn to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOCReturn to Master TOCReturn to Master TOC Return to Master TOC 
    						
    							TABLE OF CONTENTS
    - OPERATING  INSTRUCTIONS SECTION - 
    NA-5
    Operating Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
     Section B
    Safety Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
     . B-2
    Operator’s Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
    Controls and Their Functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Exposed Controls (With Lockable Cover Down) . . . . . . . . . . . . . B-3
    Controls Under the Lockable Security Cover  . . . . . . . . . . . . . . . B-3 
    Setup Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
     . . B-4
    Starting and Stopping Sequences  . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 Means of Arc Striking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
    Setting Travel Starting and Stopping  . . . . . . . . . . . . . . . . . . . . . . . . B-6 Starting Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
    Stopping Sequences  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
    Reconfiguring the Travel Sequences  . . . . . . . . . . . . . . . . . . . . . B-6
    Voltage Control Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
    Automatic Shutdown  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
     B-10
    Cold Start Circuitry  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
     . B-11 Security of Weld Procedure Settings  . . . . . . . . . . . . . . . . . . . . . . . . B-12
    Section BSection B
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    							OPERATOR’S
    INSTRUCTIONS
    Once the system is properly set up, the
    operator can make production welds
    without readjusting the controlsusing the
    following simple instructions: 1. Be sure there is enough electrode in
    the machine to complete the weld.
    2. If submerged arc welding, fill flux hopper with new or freshly screened
    flux. All reused flux must be screened
    100% through an 8 mesh screen
    [0.065 to 0.075 in. (1.6 to 1.9 mm)
    opening]. Turn the switch on the
    hopper to “On.”
    3. Start the power source.
    4. Turn the “Power Control” switch on the wire feeder control to “On.”
    5. Position the welding head at the start of the weld. Be sure the travel carriage
    or other travel mechanism is set to
    move in the proper direction.
    6. Set the travel switch to “Automatic Travel.” When set to “Hand Travel”,
    the travel system operates without
    welding.
    7. For best starts, cut the electrode to a sharp point.
    8. Press the “Inch Down” button to feed the electrode out of the nozzle.
    a. For most applications, when hot starting, leave the electrode
    1/4 in. (6.4 mm) or more away
    from the work.
    b. When cold starting some submerged arc welding, inch the
    electrode down until it touches the
    work and the flux valve opens.
    9. Press the “Start” button.
    10. While welding, turn the cross seam adjuster handwheel as needed to keep
    the arc in the joint.
    11. At the end of the weld, press the “Stop” button.
    12. If needed, press the “Inch Up” button to get the electrode up and out of the
    way. Remove the work and reload the
    fixture.
    NOTE
    :  When the contact tip in the end of the
    nozzle wears during repetitive welding, it
    must be replaced. Check the contact tip for
    wear if weld quality seems to be
    deteriorating.
    ELECTRIC SHOCK
    can kill.
    • Do not touch electrical- ly live parts or elec-
    trode with skin or wet
    clothing.
    • Insulate yourself from work or ground.
    • Always wear dry insu- lating gloves.
    FUMES AND GASES
    can be dangerous. • Keep your head out of fumes.
    • Use ventilation or exhaust to remove
    fumes from breathing
    zone.
    WELDING SPARKS
    can cause fire or
    explosion.
    • Keep flammable mater- ial away.
    • Do not weld on con- tainers that have held
    combustibles.
    ARC RAYS
    can burn. • Wear eye, ear, and body protection.
    Observe additional Safety Guidelines
    detailed in the beginning of this manual.
    B-2OPERATING INSTRUCTIONSB-2
    NA-5 
    SAFETY PRECAUTIONS
    WARNING
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    							OPERATING INSTRUCTIONSB-3B-3
    NA-5
    CONTROLS AND
    THEIR FUNCTIONS
    The operator controls for the NA-5 are
    illustrated in Figure B.1. Refer to the figure
    and the following explanations of the
    controls.
    EXPOSED CONTROLS (WITH
    LOCKABLE COVER DOWN)
    1.CIRCUIT BREAKER. Protects the
    circuit from severe wire feed motor
    overloads and short circuits. Press to
    reset. 
    2. CONTROL POWER. Turns input
    control power “On” and “Off.” Also
    used as an emergency “Off” in case
    of malfunction.
    3. ELECTRODE “HOT” LIGHT.
    Comes on when the “Start button” is
    pressed and the electrode circuit
    becomes electrically hot.             4.
    INCH UP AND INCH DOWN. Press to
    inch electrode up or down. 
    5. MODE SELECTOR SWITCH AND
    LIGHTS. Used to preset the voltage
    and wire feed speed for the various
    modes of operation (Strike, Start,
    Weld, and Crater).  
    6. SET-ACTUAL BUTTON . When
    pressed, will display the actual wire
    speed and voltage in the wire speed
    and volts meters.  When the button is
    not pressed, the set wire speed and
    voltage is displayed.
    7. START. Begins welding cycle.
    8. STOP. Initiates the stopping cycle at
    the end of the weld.
    9. TRAVEL. Turn to “Off” for no travel,
    “Hand Travel” for travel without
    welding, and “Automatic Welding” for
    welding operations. 
    10. VOLTS METER. Displays the set or
    actual voltage for each mode (Strike,
    Start, Weld, Crater).
    11. WIRE SPEED METER. Displays the
    set or actual wire speed for each
    mode (Strike, Start, Weld, Crater).
    CONTROLS UNDER THE
    LOCKABLE SECURITY COVER
    12.  ARC STRIKING CONTROLS .  Sets
    the wire speed until the welding
    current begins to flow and controls
    the power source voltage during arc
    striking.
    13.  BURNBACK AND ELECTRODE
    BACKUP TIME .  Controls the length
    of burnback delay time after the stop
    circuit is energized.
    14.  WELD CONTROLS .  Controls the
    voltage and wire speed during the
    welding mode.
    15.  CRATER CONTROLS (OPTIONAL) .
    Sets the ending current and voltage
    for an adjustable period of time.
    16.  START CONTROLS (OPTIONAL).
    Sets the starting current and voltage
    for an adjustable period of time.
    17.  WELD TIME (OPTIONAL).  Controls
    the time of the weld mode.
    FIGURE B.1 – NA-5 CONTROLS.
    9 2
    3
    12 11
    
    17
    16 10
    15
    13 7
    6
    8
    4
    14
    5
    1
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    							OPERATING INSTRUCTIONSB-4B-4
    NA-5
    SETUP INSTRUCTIONS
    Use the following steps to set up the NA-5
    welding system prior to welding:1. If using a multi-process power source (SAM, DC-400, DC-600, DC-1000,
    OR DC-1500 type), make con-
    nections and settings per the power
    source connection diagram (Figures
    A.8 to A.14) for the process being
    used.
    AUTO TAB
    When using the NA-5 with the DC-
    400 or CV-400 power source, the
    auto tab jumper on the NA-5 voltage
    PC board must be connected in order
    for the inch down circuit to function.
    When the auto tab jumper is
    connected, the cold starting feature
    of the NA-5 is disabled and only the
    hot starting technique can be used. If
    the cold start technique is to be used,
    the optional Diode must be installed
    on the DC-400 or CV-400.
    2. Set the power source and NA-5 circuit polarity per information on
    Electrode Polarityin Section A,
    Installation.
    3. Depending on the procedures and applications, decide:
    a. The means of arc striking and whether to start the travel with
    the “Start” button or the arc.
    b. Whether the initial bead size or penetration requires use of the
    optional “Start Controls.”
    See the 
    Starting and Stopping
    Sequences
    section.
    4. Depending upon the procedures and applications:
    a. Select the arc and travel stopping sequence. See the 
    Starting and
    Stopping Sequences 
    section.
    b. Decide if the control of the ending bead size or crater fill requires
    the use of optional “Crater
    Controls”. See the 
    Starting and
    Stopping Sequences
    section. 5. Set the head position relative to the
    work as required for the fixture,
    application, and procedures. See
    IM305 Sec. T3.2.3.
    6. Rotate the wire straightener, if used, until the top of the straightener faces
    the wire reel. This is required for
    smooth feeding of the electrode into
    the straightener.
    7. Refer to the instructions for the wire contact assembly being used. See
    IM305 Sec. T2.2.6, T2.2.7, T2.5.3, or
    T2.5.4.
    8. The mount for standard 50 and 60 lb (22.7 and 27.2 kg) electrode coils
    includes a two-position brake
    assembly. Generally the brake should
    be at the inner position (nearest to
    the wire reel shaft) for wire feed
    speeds below 400 in./min (10 m/min).
    It should be at the outer position for
    faster wire speeds. To adjust the
    brake position, remove the wire reel.
    Pull the cotter pin that holds the
    brake shoe to the arm, move the
    shoe, and replace the cotter pin. Do
    not bend the cotter pin — it is held in
    place by a friction fit. 
    9. Load the wire reel per IM305 Sec. T3.2.2 or install the Speed-Feed
    drum or reel per Sec. T2.5.7-A or -B.
    10. Straighten the first 6 in. (152.4 mm) of electrode and push it through the
    wire straightener to the drive rolls. To
    use the cored wire straightener,
    remove the knurled nut at the top and
    feed the wire through the nut, down
    through the straightener, and into the
    drive rolls. Screw the nut back onto
    the straightener. Feed the wire
    through the nozzle tip and adjust
    the straightener for optimum
    straightness. With wire contact
    assemblies, except the K231, adjust
    until the electrode is straight as it
    comes out of the nozzle.  Do not
    completely straighten the wire when
    using the K231 contact nozzle
    because the nozzle relies on the
    small curvature of the electode for
    proper electrical contact within the
    contact tip.
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    							OPERATING INSTRUCTIONSB-5B-5
    NA-5 
    11. Set the travel speed as specified bythe procedures.  With the wire feeder
    travel switch set to “Hand Travel”, the
    travel runs without welding, permitting
    accurate measurement of travel
    speed.  When using a Lincoln travel
    carriage, adjust the speed with the
    rheostat and the direction with the
    toggle switch on the carriage control
    panel.
    12. Connect the work lead to the work or a suitable piece of scrap.  Clip the
    end of the electrode to a sharp point.
    13. Preset the “Start” (if used), “Weld”, and “Crater” (if used) controls to the
    wire speed and voltage specified in
    the procedure. 
    14. Make several test welds, readjusting the controls in the following order:
    a. Set the “Arc Striking”, “Inch Wire Speed”, and “Volts” controls for
    optimum arc striking.  The
    optimum strike control settings for
    most processes will be typically 4
    to 5 volts higher than the weld
    mode voltage setting and 40% to
    50% of the weld mode wire feed
    speed setting (possibly lower if
    cold starting is used).
    b. If striking is still not satisfactory, refer to the section on
    Setting
    Travel Starting and Stopping 
    or
    IM305 Sec. T3.5.2 for information
    on wire feed motor acceleration.
    c. If installed, adjust the “Start Controls” to set the welding
    procedures for the time set on the
    timer to provide the bead size,
    penetration, or other factor as
    needed for the application.
    d. If installed, adjust the “Crater Controls”  to set the welding
    procedures for the set time after
    the “Stop” button is pressed to
    provide the bead size or fill the
    crater as needed for the
    application.
    e. Set   the  “Burnback  Time” to provide the stopping char-
    acteristics needed.
    STARTING AND STOPPING
    SEQUENCES 
    MEANS OF ARC STRIKING
    The NA-5 Codes utilize “hot start” arc
    striking which operates as follows :
    1. With the electrode not touching the work, press the “Start” button.
    2. The electrically “hot” electrode inches down as set by the “Inch Wire
    Speed” control.
    3. When the electrode makes contact with the work, the arc strikes and the
    circuit automatically switches from
    “Strike” settings to “Weld” (or  “Start”,
    if used) settings.
    NA-5 models above Code 8300 offer both
    “hot start” arc striking, as described
    above, or “Cold Start” arc striking which
    operates as follows :
    1. Press the “Inch Down” button until the tip of the electrode touches the work,
    automatically stops, and the flux (if
    used) is automatically dispensed.
    NOTE
    : If inch speed is set too high, the
    electrode may stop with too much force on
    its tip, resulting in possible poor starting. 
    2. The arc establishes when the “Start” button is pressed, and the circuit
    automatically switches to “Weld” (or
    “Start”, is used) settings.  Should the
    arc not start immediately, the wire will
    retract slightly until the arc is
    established and then feed down in the
    normal manner.
    Use either the standard “on-the-fly” travel
    starting or rewire the controls for “standstill”
    travel starting as described in the 
    Setting
    Travel Starting and Stopping
    section.
    Optional “Start Controls”
    Recommended for applications where
    penetration, bead size, and other
    characteristics must be carefully controlled
    at the start.
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    							OPERATING INSTRUCTIONSB-6B-6
    NA-5
    The starting sequence is as described above
    except that when the arc strikes, the
    machine welds at the wire speed and
    voltage set by the “Start Controls” panel until
    the time set on the thumbwheel switch
    elapses.  The circuit then automatically
    switches to the “Welding Controls” wire
    speed and voltage.  Actual settings depend
    on application requirements.
    Available options for applications with
    particularly difficult starting.1. K238 High Frequency Generator - See IM305 Sec. T2.5.8.
    SETTING TRAVEL
    STARTING AND STOPPING
    Standard machines can be connected for a
    variety of starting and stopping sequences.
    STARTING SEQUENCES
    “On-the-Fly” Travel Starting
    When shipped, all models are connected for
    “On-the-Fly” travel starting.  The starting
    sequence is as follows:
    1. With the electrode NOT touching the work, press the “Start” button.  This
    starts both the wire feed and travel
    motors.
    2. When the electrically “hot” electrode touches the work to start the arc,
    there is relative motion between the
    end of the electrode and the work.
    This “scratching” type contact helps
    assure consistent arc striking.
    This sequence is recommended for most
    welding applications including: 1. Roundabouts and any other weld which ends at  its starting point.  A
    K337 Weld Timer Module to control
    the welding cycle duration can be
    installed.
    2. Welds started on a run-out tab. 3. Any application for improved arc
    striking.
    “Standstill” Travel Starting
    All models can be reconnected so the travel
    remains at a standstill until the arc starts.
    “Standstill” travel starting is used when the
    electrode
    mustbe started at a precise
    location.
    For consistent arc striking with “Standstill”
    travel starting, always clip the end of the
    electrode to a sharp point before starting.
    STOPPING SEQUENCES
    As shipped, the travel stops when the “Stop”
    button is pressed, producing a small crater
    area.
    When the end of the weld overlaps the
    beginning, changing the stopping sequence
    to stop the travel later spreads the crater
    over a longer area.
    RECONFIGURING THE TRAVEL
    SEQUENCES
    ELECTRIC SHOCK
    can kill.
    • Turn off input power to the welding power source
    using the disconnect
    switch before working on
    this equipment.
    To change the travel sequence, turn off all
    input power to the NA-5  control box.  Open
    the control box.  The logic board is mounted
    on the back of the box in the upper right
    hand corner.  To change the travel circuit for
    the various modes of starting and stopping,
    follow the information in the wiring diagram
    for the NA-5 being used.  Table B.1 also
    shows information on reconfiguring the
    travel sequences. 
    WARNING
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    							OPERATING INSTRUCTIONSB-7B-7
    NA-5
    Travel Starts Travel Stops Older ModelsNewer Models*
    With “Start” With “Stop” Lead #691 to Pin 6
    Button Button Lead #692 to Pin 5
    With Arc Striking With Arc Stopping Lead #691 to Pin 6 Lead #692 to Pin 7
    With Arc Striking With Stop Button Lead #691 to Pin 5 Lead #692 to Pin 7
    With “Start” With End Crater Lead #691 to Pin 6
    Button Fill Time (With Lead #692 to Pin 9
    optional procedure
    module installed in
    crater receptacle
    1)
    With “Start” After Burnback Lead #691 to Pin 6
    Button Time (with  Lead #692 to Pin 8 optional procedure
    module installed
    in crater 
    receptacle
    1)
    1234 1234
    Switch #1 Switch #2
    1234 1234
    Switch #1 Switch #2
    1234 1234
    Switch #1 Switch #2
    1234 1234
    Switch #1 Switch #2
    TABLE B.1 – TRAVEL SEQUENCE LEAD AND SWITCH POSITIONS.
    1234 1234
    Switch #1 Switch #2
    *NOTE:
    Indicates switch in up   position
    Indicates switch in down   position
    Indicates switch position does not matter
    1 If the optional procedure module is installed in the crater receptacle,
    DIP switch position 1 on  switch #2 should be in the UP position as
    shown.  Additionally, remove 583C to 584C jumper plug from the pro
    cedure board.  If the procedure module is not installed, the switch 
    should be in the down position and the 583C to 584C jumper plug 
    should be reinstalled on the procedure board. 
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