Lexmark X 204 Service Manual
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Parts catalog7-7 7011-2xx / 3xx Assembly 2 (continued): Scanner Asm- IndexPart numberUnits/ machUnits/ FRUDescription 6 40X0380 1 1 X 203 Operator panel overlay (Traditional Chinese) 6 40X0381 1 1 X 204 Operator panel overlay (Traditional Chinese) 6 40X0382 1 1 X 203 Operator panel overlay (Korean) 6 40X0383 1 1 X 204 Operator panel overlay (Korean) 7 40X5627 1 1 Operator panel assembly X203 7 40X5628 1 1 Operator panel assembly X204 8 40X5758 1 1 Left flatbed cover 9 40X5768 1 1 ADF separator roll assembly 9 40X7543 1 1 ADF separator roll assembly (Use on machines with s/n 5290000 and up) 10 40X5631 1 1 ADF top cover 10 40X7542 1 1 ADF top cover (Use on machines with s/n 5290000 and up) NS 40X5770 1 1 ADF separator pad w / mylar sheet NS 40X5762 1 1 ADF cable NS 40X5963 1 1 Flatbed cover w/o ADF (X203 only) NS 40X5763 1 1 Operator panel cable NS 40X7544 1 1 Flatbed cushion
7-8Service Manual 7011-2xx / 3xx Assembly 3: Electronics
Parts catalog7-9 7011-2xx / 3xx Assembly 3: Electronics Asm- IndexPart numberUnits/ machUnits/ FRUDescription 1 40X1303 1 1 Laser/mirror print assembly, X203, X204 - Use on machines with serial numbers under 5920000. 1 40X5776 Laser diode printhead assembly X203, X204 - Use on machines with serial numbers 5920000 and up. 2 40X4194 1 1 Fuser assembly, 110 V 2 40X4195 1 1 Fuser assembly, 220 V 3 40X1325 1 1 Exit sensor assembly 4 40X5625 1 1 Miscellaneous cable assemblies. Use on machines with serial numbers under 5920000. Use the LVPS cable in part 40X5780. • a - Main drive motor • b - Fuser power • c - Toner sensor (not used on the X203, and X204) • Laser diode 4 40X6113 1 1 Miscellaneous cable assemblies - Use on machines with serial numbers 5920000 and up only. • a - Main drive motor • b - Fuser power 5 40X1323 1 1 Input #1 sensor assembly 6 40X1326 1 1 Cover open sensor assembly 7 40X1328 1 1 Cooling fan 8 40X1548 1 1 Controller card (X203) - Use on machines with serial numbers below 5920000. 8 40X7070 Controller card (X203) - Use on machines with serial numbers 5920000 and up. 8 40X1549 1 1 Controller card (X204) - Use on machines with serial numbers below 5920000. 8 40X7071 Controller card (X204) - Use on machines with serial numbers 5920000 and up. 9 40X5780 1 2 Cable kit (LVPS cable) - Use on machines with serial numbers below 5920000. 10 40X1558 LVPS/HVPS 110V card - Use on machines with serial numbers below 5920000. 10 40X6009 LVPS/HVPS 110V card - Use on machines with serial numbers 5920000 and up. 10 40X1559 LVPS/HVPS 220V card - Use on machines with serial numbers below 5920000. 10 40X6010 LVPS/HVPS 220V card - Use on machines with serial numbers 5920000 and up. 11 40X1324 1 1 Input #2 sensor assembly (manual feeder) NS 40X6015 Laser Diode Cable - use on machines with serial numbers 5920000 and up. NS 40X0386 1 1 Fax card
7-10Service Manual 7011-2xx / 3xx Assembly 4: Frame 3
Parts catalog7-11 7011-2xx / 3xx Assembly 4: Frame Asm- IndexPart numberUnits/ machUnits/ FRUDescription 1 40X1334 1 1 Paper exit guide assembly 2 40X2822 1 1 Transfer, roll, bearings, gear, spring 3 40X6400 N/A N/A Screws, miscellaneous (actual size) TP2NC-3.0+6P-Ni (2) M3.0*0.5+6P-Ni Washer (2) MT3.0*0.5+6PF-Ni (5) TP2NC-3.0+6PF-Ni (4) 4 40X4731 1 1 ASM, Pick arm 5 56P1820 2 2 Paper feed, rubber tires 6 40X1354 1 1 Front door & ACM spring 7 40X1331 1 1 Autocompensator clutch CBM 8 56P2083 1 1 Door-fuser idle gear link CBM 9 40X1330 1 1 Manual feed clutch CBM 10 56P2648 2 2 Plastic snap rings 11 40X1329 1 1 Developer drive coupling assembly 12 40X5760 1 1 Front access cover latch CBM
7-12Service Manual 7011-2xx / 3xx Assembly 5: Miscellaneous Asm- IndexPart numberUnits/ machUnits/ FRUDescription NS 40X1368 1 1 USB cable, packaged NS 40X0289 1 1 Power cord, 1.8M (straight)—USA, Canada NS 40X0278 1 1 Power cord, 6 foot (straight)—Europe and others NS 40X0288 1 1 Power cord, 6 foot—Argentina NS 40X0271 1 1 Power cord, 6 foot—United Kingdom NS 40X0275 1 1 Power cord, 6 foot (straight)—Israel NS 40X0274 1 1 Power cord, 6 foot—Switzerland NS 40X0276 1 1 Power cord, 6 foot—South Africa NS 40X0287 1 1 Power cord, 6 foot (straight)—Traditional Italy NS 40X0279 1 1 Power cord, 6 foot (straight)—Danish NS 40X4596 1 1 Power cord, 8 foot (straight)—Brazil NS 40X0282 1 1 Power cord, 1.8M (straight)—PRC NS 40X0270 1 1 Power cord, 1.8M (straight)—Japan NS 40X0280 1 1 Power cord, 1.8M (straight)—Korea NS 40X0281 1 1 Power cord, 1.8M (straight)—Taiwan NS 40X0296 1 1 Power cord, 1.8M (straight)—Australia NS 3050388 1 1 Relocation kit (X203) NS 3050389 1 1 Relocation kit (X204)
IndexI-1 7011-2xx / 3xx Index Numerics 2xx paper jams 2-18–?? 200 - 201 paper jam 3-24 200 paper jam 3-24 201 paper jam 3-25 202 paper jam 3-26 241 paper jam 3-28 251 paper jam 3-29 290 - 294 paper jams 3-31 840.xx service check 2-41 A abbreviations 1-8 accessing service menus 3-1 acronyms 1-8 ADF assembly parts catalog 7-5 removal 4-46 ADF cable removal 4-47 ADF edge erase 3-19 ADF manual registration 3-20 ADF pick roll assembly removal 4-44 ADF separator pad removal 4-45 ADF top cover removal 4-43 autocompensator clutch removal 4-26 autocompensator tires 4-22 B base sensor test 3-7 Button Test 3-5 C cables fuser power cable 4-25 LVPS/HVPS to controller card cable 4-31 card cage removal 4-12 Config Menu description 3-1 configuration menu 3-17 ADF edge erase 3-19 Demo Mode 3-18 disable scanner 3-21 Energy Conserve 3-19 Event Log 3-18 Exit Config Menu 3-21 Factory Defaults 3-18 FB edge erase 3-19 font sharpening 3-21 format fax storage 3-19 Panel Menus 3-18 prt quality pages 3-17 reduced curl 3-21 Reports Menu Settings Page 3-18 reports 3-18 menu settings page 3-18 reset PC count 3-17 scanner manual registration 3-20 USB scan to local 3-17 USB speed 3-21 connections 5-3 controller card 5-4 power supply 5-3 connectivity and compatibility 1-2 controller card removal 4-13 cooling fan symptoms 2-2 cover open sensor removal 4-16 D defaults factory defaults 3-18 Demo Mode 3-18 developer drive coupling assembly removal 4-17 diagnostics menu available tests 3-2 Base Sensor Test 3-7 ep setup 3-9 Event Log Clear Log 3-11 event log 3-10 Hardware Tests Button Test 3-5 DRAM Test 3-6 Panel Test 3-5 Input Tray tests feed tests 3-7 Print Tests input source tests 3-5 Prt Quality Pgs 3-5 print tests 3-5 Printer Setup configuration ID 3-8 printer setup 3-7 REGISTRATION Bottom Margin 3-3 Left Margin 3-4 Right Margin 3-4 Top Margin 3-3 registration 3-3 reports 3-10 Scaner Tests
I-2Service Manual 7011-2xx / 3xx ASIC test 3-11 Scanner Tests sensor test 3-12 Scanner tests feed test 3-11 Diagnostics Mode description 3-1 Disable scanner 3-21 DRAM Test 3-6 E electronics 7-8 Energy Conserve 3-19 ep setup 3-9 error codes 2-9 error messages paper jams 2-18 service error codes 2-9 user attendance messages 2-19 escalating a fax issue to second level support 2-49 ESD-sensitive parts 4-1 event log 3-10 configuration menu 3-18 Exit config menu 3-21 exit sensor removal 4-18 F Factory Defaults 3-18 factory defaults 3-18 fan removal 4-20 fax modem removal 4-21 fax reception service check 2-47 Fax specifications 1-6 fax transmission service check 2-45 FB edge erase 3-19 Font sharpening 3-21 fonts 1-2 Format fax storage 3-19 frame, parts catalog 7-10 front access cover removal 4-2 fuser removal 4-23 service check 2-27 fuser idle gear links removal 4-24 fuser power cable removal 4-25 G general information 1-1 H handling ESD-sensitive parts 4-1 I Input roller clutch and lever removal 4-26 Input sensor #1 removal 4-27 input sensor #2(manual feed) removal 4-28 L left side cover removal 4-4 locations 5-1 controller card 5-4 controller card connections 5-5 front view 5-1 power supply board 5-3 power supply board connections 5-3 rear view 5-2 Lower right side cover removal 4-7 LVPS?HVPS to controller card cable removal 4-31 LVPS/HVPS card assembly removal 4-29 M maintenance approach 1-1 manual feed clutch assembly 4-32 input sensor #2 4-28 print media types and sizes 1-4 manual feed clutch removal 4-32 manually register the flatbed 3-20 media jams 3-23 Media trays and supply capacity 1-3 memory 1-1 memu settings page 3-18 menus Menu Settings Page 3-18 messages paper jam messages 2-18 service error codes 2-9 user attendance messages 2-19 MFP specifications 1-1 connectivity and compatibility 1-2 dimensions 1-1 fax specifications 1-6 fonts 1-2 memory 1-1 minimum clearance requirements 1-1 print resolution 1-2 print speed 1-2 scanner specifications 1-5 trays and supply capacities 1-3 types of print media 1-4 weights 1-1 mfp symptoms 2-2 minimum clearance requirements 1-1 N networking service check 2-29
IndexI-3 7011-2xx O operator panel buttons 2-5 service check 2-31 operator panel assembly removal 4-35 operator panel cable removal 4-33 P Panel Menus 3-18 Panel Test 3-5 paper exit guide assembly removal 4-37 Paper jams 3-23 paper jams 2-18 200 - 2-1 paper jam 3-24 200 paper jam 3-24 202 paper jam 3-26 241 paper jam 3-28 251 paper jam 3-29 290 - 294 paper jams 3-31 avoiding 3-23 tips on preventing 1-6 parts catalog covers 7-2 covers 7-3 electronics 7-8 electronics 7-9 frame 7-10 frame 7-11 how to use 7-1 options 7-10 scanner scanner 7-5 password, panel menus 3-18 post symptoms 2-2 power-on reset (POR) 2-1 power-on self test (POST) 2-2 print media types 1-4 Print quality pages 3-17 print quality problems solving 2-38 print speed 1-2 print tests 3-5 printer registration 3-3 printer setup 3-7 printhead removal 4-38 Prt Quality Pgs diagnostic menu 3-5 Q quick test page 3-4 R rear cover removal 4-5 Reduced curl 3-21 registrationprinter 3-3 quick test 3-4 removals ADF seaprator pad 4-45 autocompensator clutch 4-26 card cage 4-12 controller card 4-13 cover open sensor 4-16 covers flatbed front cover 4-9 front access 4-2 left and right flatbed covers 4-10 left side 4-4 rear 4-5 top 4-8 developer drive coupling assembly 4-17 exit sensor 4-18 fan 4-20 feed rollers 4-22 fuser 4-23 fuser idle gear links 4-24 fuser power cable 4-25 input roller clutch and lever 4-26 input sensor #1 4-27 input sensor #2 (manual feed) 4-28 lower right side cover 4-7 LVPS/HVPS card assembly 4-29 LVPS/HVPS to controller card cable 4-31 manual feed clutch assembly 4-32 modem 4-21 operator panel cable 4-33 paper exit guide asm. 4-37 printhead 4-38 scanner ADF assembly 4-46 ADF cable 4-47 ADF pick roll assembly 4-44 ADF top cover 4-43 operator panel assembly 4-35 transfer roll 4-40 Reports 3-18 reports 3-10 event log 3-18 menu settings page 3-18 Print Quality Pages 3-5 Reset PC count 3-17 S safety information ii-xiii scan quality service checks 2-43 scanner quality service checks 2-43 image unclear 2-43 irregular movement 2-43 no image 2-43 Scanner ASIC test 3-11 Scanner manual registration 3-20 Scanner specifications 1-5 ADF 1-5 flatbed 1-5
I-4Service Manual 7011-2xx / 3xx general 1-5 sensors cover open 4-16 exit 4-18 input sensor #1 4-27 input sensor #2 (manual feed) 4-28 service checks 2-23 900.xx System software 2-51 ADF 2-23 controller card 2-25 cooling fan 2-24 cover interlock 2-26 dead machine 2-26 fax 2-45 reception 2-47 transmission 2-45 flatbed 2-24 fuser 2-27 cold 2-24 hot 2-28 LVPS/HVPS 2-28 main motor 2-29 modem 2-29 networking 2-29 operator panel 2-31 operator panel button 2-31 paper feed 2-33 paper jam during POST 2-33 paper never picks 2-33 paper picks but stops 2-33 paper picks during POST 2-33 paper picks sheets 2-34 paper trees, curls 2-34 paper path sensor 2-32 print quality 2-35 black page 2-35 blank page 2-35 heavy background 2-36 image density 2-36 light print 2-37 partial blank image 2-36 poor fusing of image 2-36 toner on back of page 2-37 white or black lines 2-37 scan quality 2-43 scanner, fax, copy 840xx error check 2-41 escalating a fax issue to second-level support 2-49 squeeky printer 2-44 transfer roll 2-44 service error 900.xx System software error 2-51 service error codes 2-9 service menus X340⁄342n 3-1 special tools 1-7 specifications description description 1-1 photoconductor capacity 1-3 toner capacity 1-3 start 2-1 symptoms MFP 2-2 MFP POSTsymptoms 2-2 POST symptoms 2-2 T test pages print quality test pages 3-5 tires removal 4-22 tools 1-7 Top cover removal 4-8 transfer roll removal 4-40 transport cable removal 4-41 U USB scan to local 3-17 USB speed 3-21 user attendance messages 2-19