Lexmark Optra S 1620 Manual
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Diagnostic Information2-4 4059-XXX 929 Toner Sensor The toner sensor is not operating properly, the developer drive assembly is not operating properly or the print cartridge is defective. Go to the“Remove Paper - Output BinXisdisplayed,POSTIncomplete,Unabletoclearthe message.” on page 2-84. 930 Printhead ErrorThe wrong printhead is installed. Replace with the correct printhead. 931-935 Printhead ErrorThese errors represent a problem with the printhead. Go to the“Printhead Service Check” on page 2-89. 931 - Printhead: no first Hsync 932 - Printhead: Lost HSYNCS 934 - Mirror Motor Lost Lock 935 - Mirror Motor unable to reach operating speed. 936-937 Transport MotorIndicates a problem with the main drive motor. Go to the “MainDriveServiceCheck”onpage2-73. 936 - Main Drive Motor initial lock failure 937 - Main Drive Motor lost lock Error Code Action
2-54059 Service Manual 4059-XXX 939 Controller - Engine Communications ErrorThe controller board and the engine board cannot communicate with one another. The controller board, engine board or interconnect board is defective. Check each board for correct installation and secure ground. If no problem is found, replace the FRUs in the following order: controller board engine board interconnect board Note:The controller software also can cause a 939 error code. Contact your next level for software support. 941 Controller Code CRCReplace the controller board. 941 Controller Font CRCReplace the controller board. 943 Controller Font VersionIndicates that the controller code and FONT ROM are incompatible. 944 Controller Board FailureReplace the controller board. 945 Controller Board Failure - ASIC FailureReplace the controller board. 946 Controller Board Failure - SRAM FailureReplace the controller board. 947 Engine BoardReplace the engine board. 953 NVRAM Fai lur eIndicates the NVRAM Chip on the engine board has failed. Replace the engine board. 954 NVRAM Fai lur eIndicates the NVRAM experienced a CRC failure. Replace the engine board. Error Code Action
Diagnostic Information2-6 4059-XXX 956 Configuration IDIndicates a problem with the Configuration ID. This error occurs because the engine received a configuration ID from the controller software which is not valid for the level of engine code existing in the printer. Setting the configuration ID correctly should fix this error. The ID can be set via the NPA data stream or operator panel. Note: This error is not generated at POR to allow the servicer a method of resetting the configuration ID. However, setting the configuration ID is the only operation that the servicer can perform. See“Setting Configuration ID” on page 3-20. 960 RAM Memory ErrorIndicates a DRAM Memory Error on the controller board. Replace the controller board. 961 RAM in Slot 1isBad.Replace the SIMM in Slot 1. If this does not fix the problem, replace the controller board. 962 RAM in Slot 2isBad.Replace the SIMM in Slot 2. If this does not fix the problem, replace the controller board. 964 Emulation ErrorIndicates a failure within the Download Emulation which is programmed into the code overlay SIMM. The specific errorisasfollows: 964 - Download Emulation CRC Failure. Checksum Fai lu re. 965 - Download Emulation Outdated, The Download Emulation and the controller code are incompatible. Go to“Disabling Download Emulations” on page 3-3. 965 Emulation Error 975 - 979 Network Card XThe following errors indicate a failure with the network card in the specified slot. X=any card installed in slots 1,2 or 3. 975 - Unrecognizable Network Card x. Replace Network Card x. 976 - Unrecoverable software error in Network Card x. 977 - Controller software detects that a Network Card is installed in slot x but cannot establish communications with it. 978 - Bad checksum while programming Network Card x. Replace Network Card x. 979 - Flash parts failed while programming Network Card x. 980 CommThe engine is experiencing unreliable communications to the specified device. 981 The engine protocol violation detected by the specified device. Error Code Action
2-74059 Service Manual 4059-XXX Sub Error Codes For 9XX and 2XX Error Codes The sub error codes are helpful troubleshooting a paper path problem, especially paper jams in the base printer, envelope feeder and duplex unit. The following is an example of how the printer displays a duplex unit sub error code. 982 CommCommunications error detected by the specified device. 983 Invalid command received by the specified device. 984 Invalid command parameter received by the specified device. Note:ServiceErrors980thru984canbeone of the following: engine board, duplex, tray x (1,2,3,4 or 5), envelope feeder or bin x (1,2 or 3). 990 Indicates an equipment check condition has occurred in the specified device, but the device is unable to identify the exact component failure. Note: can be one of the following: duplex, tray x (1,2,3,4 or 5), envelope feeder or output bin x(1,2 or 3). 991 CardThe specified device has detected an equipment check in its system card. Note: can be one of the following: duplex, tray x(1,2,3,4 or 5), envelope feeder or output bin x (1,2 or 3). DU DUByte 1 XX XX Byte 5Byte 2 XX XX Byte 6Byte 3 XX XX Byte 7Byte 4 XX XX Byte 8 Error Code Action
Diagnostic Information2-8 4059-XXX Base Printer Sub Error Codes Each status byte has a different level of troubleshooting value for each area of the printer. The following table displays status bytes 1, 2 and 3. This set of status bytes is designed to help isolate paper jams and paper feed problems in the base printer. Status Bytes 1, 2,3Explanation 84 xx 00 The input sensor is still covered by the first sheet of paper through the printer and the second sheet is ready to arrive at the sensor. 84 xx 01 Video information has not started on the page at the input sensor within two inches after activating the input sensor flag. 84 xx 02 The media takes too long to complete a pass through the input sensor. 84 xx 04 This can occur when a sheet of paper is in the machine during POST and the input sensor flag has tripped the input sensor. 84 xx 05 This error is generated whenever media is seen at the input sensor before the sensor flag activates the input sensor. 84 xx 06 A paper jam is detected by the tray you are trying to feed from. 84 xx 07 A paper jam is detected by a smart option and an error message displays. 84 xx 08 Paper Tray 5 pass thru sensor is not activated by a sheet of paper. 84 xx 09 Paper Tray 4 pass thru sensor is not activated by a sheet of paper. 84 xx 0A Paper Tray 3 pass thru sensor is not activated by a sheet of paper. 84 xx 0B Paper Tray 2 pass thru sensor is not activated by a sheet of paper. 84 xx 0C Paper Tray 5 pass thru sensor is not activated and never deactivated. A sheet of paper may still be over the sensor or the flag is still activated.
2-94059 Service Manual 4059-XXX 84 xx 0D Paper Tray 4 pass thru sensor is not activated and never deactivated. A sheet of paper may still be over the sensor or the flag is still activated. 84 xx 0E Paper Tray 3 pass thru sensor is not activated and never deactivated. A sheet of paper may still be over the sensor or the flag is still activated. 84 xx 0F Paper Tray 2 pass thru sensor is not activated and never deactivated. A sheet of paper may still be over the sensor. 84 xx 11 The paper activated the input sensor too soon. 84 xx 13 The paper activated the input sensor too soon. 84 xx 1D The envelope feeder pass thru sensor is activated and never deactivated. 84 xx 1E The envelope feeder pass thru sensor is not activated. 84 xx 1F The paper fed too early from Tray 1. 84 xx 21 The smart option did not pick the paper. 84 xx 22 The smart option did not pick the paper. 8E xx 02 The input sensor is not activated even though the paper is picked from the source. 8E xx 0B The autocompensator DC motor stalls when attempting to pick a sheet of paper. 8E xx 11 The autocompensator DC motor takes too long to ramp up. Status Bytes 1, 2,3Explanation
Diagnostic Information2-10 4059-XXX Envelope Feeder Sub Error Codes Status byte 1 contains the most valuable information to help isolate a feed problem with the envelope feeder and is the only byte contained in the following table. Duplex Unit Sub Error Codes Status byte 4 contains the most valuable information to help isolate a failing part or assembly in the duplex option and is the only byte contained in the following table. Status Byte 1Explanation 00 There was no envelope feeder error reported. 10 Printer failed POST - Homing of Envelope feeder 11 Printer failed POST - Halted Envelope Feeder 21 The envelope feeder failed to feed, envelope jam. 30 The D.C. motor failed to reach operating speed. 32 The motor stalled. 36 The motor failed to stop. Status Byte 4Explanation 00 No duplex error. No problem was reported to the engine by the duplex system card. 01 The leading edge of the sheet of paper never arrived at the input sensor. 02 The duplex option system board never received media notification from the printer. 03 The trailing edge of the sheet of paper never cleared the input sensor.
2-114059 Service Manual 4059-XXX 04 The leading edge of the sheet of paper never arrived at the exit sensor. Note:This error is the most common due to the long length of the paper path between the input sensor and the exit sensor. 05 The duplex logic thinks a sheet of paper is feeding to the duplex unit due to a sensor malfunction in the paper path when in fact the printer has not sent a command to send a sheet of paper to the duplex unit. 06 The exit sensor detected a sheet of paper too early. 07 The sheet of paper’s trailing edge did not clear the exit sensor in the desired length of time. 08 The feed motor experienced a complete motor stall. 0E The D.C. motor is under speed. The motor never reached the correct operating speed. 13 There is paper left in the duplex option. Paper was sensed during the homing operation during POST. 15 There is paper left in the duplex option. Paper was sensed during the DC motor diagnostic test during POST. 18 The D.C. motor experienced an acceleration error. 3D There is paper left in the duplex option. Paper was sensed during IR clear during POST. Status Byte 4Explanation
Diagnostic Information2-12 4059-XXX User Status Messages User Status Message Status Action Ready The printer is ready to receive and process data.Press Menu> or or until Reset Printer is on the second line of the display. Press Select to Reset the printer. Busy The printer is busy receiving or processing data, or printing data. Note:The printer indicator light blinks while the printer is processing data.PressStoptotakethe printer out of Busy. The Not Ready message is displayed. No more data is processed, but the printer processes all paper currently in the printer paper path. Press Go to return to Ready. Flushing Buffer The printer is flushing corrupted print data and the current print job is being discarded.No button actions are possible while this message is displayed.
2-134059 Service Manual 4059-XXX Printing Menu Settings The printer is processing or printing a list of current settings menus because Print Menu Settings is selected from the menu.PressStoptotakethe printer out of Ready. The Not Ready message is displayed. No more data is processed, but the printer processes all paper currently in the printer paper path. Press Go to return to Ready after the page prints. Press Menu> or until Reset Printer is on the second line of the display. Press Select to reset the printer. Printing Directory List A directory of the flash and disk contents is processing or printing because Print Directory is selected from the menu.PressStoptotakethe printer out of Ready. The Not Ready message is displayed. No more data is processed, but the printer processes all paper currently in the paper path. Press Go to return to Ready after the page prints. Press Menu> or until Reset Printer is on the second line of the display. Press Select to reset the printer. User Status Message Status Action