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Lexmark Optra S 1620 Manual

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    							Repair Information4-58
    4059-XXX
    Smart Cartridge Contacts
    1. Remove the upper front cover.
    2. Release tab (A) and remove the contact cover.
    3. Remove the contact plunger (B).
    4. Remove the two screws (C) and remove the contacts (D). 
    						
    							4-594059 Service Manual
    4059-XXX
    Toner Sensor
    1. Remove the right side cover.
    2. Remove the toner sensor mounting screw (A). Disconnect the
    toner sensor cable and remove the toner sensor. 
    						
    							Repair Information4-60
    4059-XXX
    Transfer Roll Assembly
    1. Open the upper front cover and remove the print cartridge.
    2. Pivot the transfer roll assembly toward the front of the printer.
    3. Unsnap the transfer roll assembly from the left and right pivot
    arms and remove the transfer roll assembly.
    Upper Paper Deflector Assembly
    1. Open the multipurpose tray and remove the tray from the two
    mounting posts. Be careful not to lose the O-ring on the right
    mounting post.
    2. Gently release the upper deflector assembly latch from its
    mounting on the right side frame and slide to the right.
    3. Remove the upper deflector assembly. 
    						
    							4-614059 Service Manual
    4059-XXX
    Upper Front Cover Hinge Assembly
    1. Remove the upper front cover.
    2. Remove the laser assembly cover.
    3. Remove the C-clips (A) from the upper front cover hinge
    assembly left and right hinge pins and remove the pins. Note
    the pin orientation and the C-clip location on the inside of each
    hinge.
    4. Detach the two springs (B) from the upper front cover hinges.
    5. Disconnect the operator panel cable from the operator panel
    assembly.
    6. Raise the upper front cover hinge assembly to a position that
    lets you lift the left pivot arm from the mounting bracket (C).
    7. Lift the left pivot arm from the bracket and move the upper cover
    hinge assembly toward the left to clear the right upper cover
    pivot arm from the mounting bracket.
    8. Remove the upper front cover hinge assembly. 
    						
    							Repair Information4-62
    4059-XXX
    Upper Front Cover Interlock Switch Assembly
    1. Remove the upper front cover.
    2. Remove the operator panel.
    3. Remove the inner EMC shield.
    4. Press the retaining tabs (A) and remove the interlock switch
    assembly.
    5. Note the routing of the interlock switch assembly cable and
    disconnect the cable at connector J4 on the engine board. 
    						
    							5-14059 Service Manual
    4059-XXX
    5.Connector Locations
    Low Voltage Power Supply
    Connector Pin No. Signal
    CN3 Interconnect
    Board1+5Vdc
    2+5Vdc
    3Ground
    4Ground
    5Ground
    6Ground
    7+24Vdc
    8+24Vdc
    9 Heat on
    10 +5 V dc
    11 +5 V dc
    12 Ground
    13 Ground
    14 Ground
    15 Ground
    16 +24 V dc
    17 ZC Out*
    18 +42 V dc 
    						
    							Connector Locations5-2
    4059-XXX 
    						
    							5-34059 Service Manual
    4059-XXX
    High Voltage Power Supply
    Connector Pin No. Signal
    CN1 Engine Board 1 Developer PWM
    2 +24 V dc Return
    3 Charge PWM
    4+24VdcIN
    5TXPWM
    6TXEnable
    7 TX CUR PWM
    8SVROOUT 
    						
    							Connector Locations5-4
    4059-XXX
    Engine Board
    Connector Pin No. Signal
    J 1 Ma in Fan 1 Fa n S tal l
    2 Ground
    3FanOn
    J2 Fuser Board 1 Exit Sns*
    2ThumpB
    3+5Vdc
    4ThumpA
    5 Ground
    6 Hrtherm
    7 Thermgnd
    8NarrowMedia
    J3 Printhead (Mirror
    Motor)1 +24 V dc Return
    2 +24 V dc Return
    3ReFREQ
    4LOCKn
    5Start*
    6 +24 V dc Return
    7+24Vdc
    J4 Cover Closed Switch 1 Cover Closed
    2 Ground
    3+5Vdc 
    						
    							5-54059 Service Manual
    4059-XXX
    J5 Printhead 1 LENA*
    2 Ground
    3LAOJ*
    4 Ground
    5 LASERPWM
    6+5Vdc
    7 Ground
    8Video*
    9 Ground
    10 Ground
    J6 Output Level Sensor 1 Ground
    2 Ground
    3Opt2
    4Opt1
    5+5Vdc
    J7 Auxiliary Fan
    (Model 2420/2450/2455/
    3455)1 CRFANONn
    2 Ground
    J8 Printhead HYSNC 1 Ground
    2 HSYNC*
    3 Ground
    4+5Vdc
    J9 Fuser Inductor Sense
    WT 2450 Only1FISENSEn
    2 Ground Connector Pin No. Signal 
    						
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