Lexmark Optra S 1620 Manual
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Diagnostic Aids3-8 4059-XXX Error Log Viewing the Error Log The error log is helpful to the servicer by providing a history of printer errors. The error log contains the 12 most recent errors that have occurred on the printer. The most recent error displays in position 1 and the oldest error displays in position 12 (if 12 errors have occurred). If an error occurs after the log is full, the oldest error is discarded. Identical errors in consecutive positions in the log are entered. All 2xx and 9xx error messages are stored in the error log. To view the Error Log: 1. Select Display Log from the Error Log menu. – The Error log displays on 3 screens as only 4 entries display at a time. 2. TomovetothenextscreenpressMenu>tomoveforwardor
3-94059 Service Manual 4059-XXX Hardware Tests The following Hardware Tests can be selected from this menu: LCD Test Button Test DRAM Memory Test ROM Memory Test Parallel Wrap (if available) Serial Wrap (if available) Serial1Wrap(ifavailable) Serial3Wrap(ifavailable) LCD Test To run the LCD Test: 1. Select LCD Test from the Diagnostic menu. – The LCD test continually executes the LCD display test. 2. Press Return/Stop to cancel the test. Button Test To run the Button Test: 1. Select Button Test from the Diagnostic menu. – With no buttons pressed several OP (Open) appear on the display. 2. Press each button one at a time and a CL (Closed) displays in place of an OP. The proper operation of each button can be checked. 3. Press Return/Stop to cancel the test.
Diagnostic Aids3-10 4059-XXX DRAM Memory Test The purpose of this test is to check the validity of DRAM, both standard and optional. The test writes patterns of data to DRAM to verify that each bit in memory can be set and read correctly. To run the DRAM Memory Test: 1. Select DRAM Memory Test from the menu. – The power indicator blinks indicating the test is in progress. 2. Press Return/Stop to exit the test. P:###### represents the number of times the memory test has passed and finished successfully. Initially 000000 displays with the maximum pass count being 999,999. F:##### represents the of time the memory test has failed and finished with errors. Initially 00000 displays with the maximum fail count being 99,999. Once the maximum pass count or fail count is reached, the test is stopped, the power indicator is turned on solid, and the final results display. If the test fails, the message DRAM Error, displays for approximately 3 seconds and the failure count increases by 1. ROM Memory Test The ROM Memory Test is used to check the validity of the RIP code and fonts. To run the ROM Memory Test: 1. Select ROM Memory Test from the menu. P and F represent the same numbers for DRAM. – The power indicator blinks indicating the test is in process. The test runs continuously. 2. Press Return/Stop to exit the test.
3-114059 Service Manual 4059-XXX Each time the test finishes, the screen updates with the result. If the test passes, the Pass Count increases by 1, however if the test fails, one of the following messages displays for approximately 3 seconds: ROM Checksum Error ROM Burst Read Error Once the maximum pass count or fail count is reached, the test stops with the power indicator on solid. The final results display on the screen. Parallel Wrap Test This test is used with a wrap plug to check operation of the parallel port hardware. Each parallel signal is tested. To run the Parallel Wrap Test: 1. Disconnect the parallel interface cable and install the wrap plug (P/N 1319128). 2. Select the Parallel Wrap Test from the menu. – The power indicator blinks indicating the test is in progress. The test runs continuously until canceled. Each time the test finishes, the screen updates. If the test passes, the Pass Count increases by 1, however if the test fails, one of the following messages displays for approximately 3 seconds: Sync Busy Error Byte Interrupt Request Error Strobe Interrupt Request Error Init Fail Error Init Busy Error Init Rise Error Host Busy Error RAM Data FF Error RAM Data AA Error RAMData00Error RAMData55Error DMA Count Error DMA Address Error
Diagnostic Aids3-12 4059-XXX DMA Interrupt Error DMA Memory Error DMA Background Error Clear Init Rise Error False Init Rise Error Autofeed Rising Interrupt Error Clear Autofeed Rise Error False Autofeed Rise Error Autofeed Falling Interrupt Error Clear Autofeed Fall Error Once the maximum count is reached the test stops. The power indicator goes on solid and the final results display. Press Return/Stop to exit the test. Serial Wrap Test This test is used to check the operation of the Serial Port Hardware using a wrap plug. Each signal is tested. To run the Serial Wrap Test: 1. Disconnect the serial interface cable and install the wrap plug. 2. Select the appropriate Serial Wrap Test from the menu: Serial Wrap, Serial 1 Wrap, Serial 2 Wrap or Serial 3 Wrap. P & F represent the same numbers for DRAM. – The power indicator blinks indicating the test is running. 3. This test runs continuously unless canceled by pressing Return/ Stop.
3-134059 Service Manual 4059-XXX Each time the test finishes, the screen updates with the result. If the test passes, the Pass Count increases by 1, however if the test fails, one of the following failure messages displays for approximately 3 seconds and the Fail Count increases by 1: Receive Status Interrupt Error Status Error Receive Data Interrupt Error Transmit Data Interrupt Error Transmit Empty Error Threshold Error Receive Data Ready Error Break Interrupt Error Framing Error Par ity Error Overrun Error Data Error Data 232 Error Data 422 Error FIFO Error DSR Error DSR PIO Error DSR Interrupt Error CTS Error CTS PIO Error CTS Interrupt Error Once the maximum count is reached the test stops. The power indicator goes on solid and the final results display. Press Return/Stop to exit the test.
Diagnostic Aids3-14 4059-XXX Input Tray Tests Input Tray Feed Test This test lets the servicer observe the paper path as media is feeding through the printer. A blank sheet of paper feeds through the printer as the laser turns off during this test. The only way to observe the paper path is to open the lower front door that is used to access the envelope or multipurpose feeder. The paper is placed in the output bin. To run the Input Tray Feed Test: 1. Select Input Tray Feed Test from the menu. 2. Select the input source from the sources displayed on the Feeds Test menu. All installed sources are listed. 3. Select either Single (feeds one sheet of media from the selected source) or Continuous (continues feeding media from the selected source until Return/Stop is pressed). 4. Press Return/Stop to exit test. Input Tray Sensor Test This test is used to determine if the input tray sensors are working correctly. To run the Input Tray Sensor Test: 1. Select the Sensor Test from the Input Tray Test menu. – Input Tray/Empty=OP/Pass=OP message displays. – EM = Input Tray Empty Sensor – LO = Input Tray Paper Low Sensor – P = Input Tray Pass Thru Sensor 2. Once this message displays, the servicer can manually actuate each sensor. The tray empty sensor can be actuated by hand, however a sheet of paper can be used to cover the pass through sensor. When the sensor is closed, CL displays, when the sensor is open, OP displays. 3. Press Return/Stop to exit the test.
3-154059 Service Manual 4059-XXX The multipurpose tray and the envelope feeder do not have a paper low sensor. The multipurpose tray does not have a pass thru sensor. OutputBinTest-StandardBin This test is used to verify if the standard bin sensor is working correctly. To run the Standard Bin Sensor Test: 1. Select Output Bin Tests from the Diagnostic Menu. 2. Select Output Bin Tests - Sensor Tests. 3. Select Sensor Tests - Standard Bin. – “Standard Bin/Full=CL” message displays. Manually actuate the bin sensor by moving the flag in and out of the sensor. The display indicates OP (open) when the flag is out of the sensor and CL (closed) when the flag is in the sensor. 4. Press Return/Stop to exit the test. OutputBinFeedTest Note:If the “Configure Bins” printer setting is link rather than mailbox, the printer selects its own internal bin linking regardless of which output bin is selected for the feed test This test is to verify that media can be fed to a specific output bin. No information is printed on the media because the printhead is not turned on during this test. To run the Output Bin Feed Test: 1. Select Feed Test from the Output Bin Test menu. 2. Select the output bin you want the paper to exit into. All output bins installed on the printer are shown on the feed test menu. 3. Select either Single (one sheet of media feeds to the selected output bin) or Continuous (media continues feeding to the selected output bin) until Return/Stop is pressed. 4. Press Return/Stop to exit the test.
Diagnostic Aids3-16 4059-XXX Output Bin Sensor Test This test is used to verify if the output bin sensors are working correctly. To run the Output Bin Sensor Test: 1. Select Sensor Test from the Output Bin Test menu. – Output Bin/Full=OP/Input=OP message displays. – Full = Output Bins Full Sensor – Pass = Output Bins Pass Thru Sensor 2. Once the message displays, the servicer can manually actuate each of the output bin sensors. The bin full sensor can be actuated by hand, however a sheet of paper can be used to cover the bins pass thru sensor. When the sensor is closed CL displays, and when the sensor is open OP displays. 3. Press Return/Stop to exit the test. Output Bin X Sensor Test Note:Some output expanders have a single output bin sensor installed while others have a dual sensor assembly. Both versions have a single pass thru sensor. This test is used to verify if the Output Bin X sensors are working correctly. To run the Output Bin X Sensor tests: 1. Select Output Bin tests from the menu. 2. Select Output Bin tests - Sensor Tests. 3. Select Sensor Tests - Output Bin X. Output Expander with Single Sensor The following is displayed: Output Bin X Full=OP P=OP Full=Bin Full Sensor P=Pass Thru Sensor
3-174059 Service Manual 4059-XXX Output Expander with Dual Sensor: The following is displayed: Output Bin X P=OP F=OP NF=CL P = Pass Thru Sensor F = BIN FULL Sensor (lower part of dual sensor) NF = Near Full Sensor (upper part of dual sensor) Once the message displays, the servicer can manually actuate each of the output bin sensors. The bin full sensor can also be actuated by hand. Use a sheet of paper to cover the bins pass thru sensor. When the sensor is closed CL displays, and when the sensor is open OP displays. 4. Press Return/Stop to exit the test. Base Sensor Test This test is used to determine if the sensors located inside the printer are working correctly. The following sensors can be checked: Toner Optical Sensor Input Sensor Output Sensor (Fuser Exit) Narrow Media Sensor Front Door Sensor (Upper Front Cover) To run the Base Sensor Test: 1. Select the Base Sensor Test. – The operator panel displays OP for open and CL for closed. 2. Manually toggle the sensors by hand to verify that each sensor switches from open to closed.