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Lexmark Optra S 1620 Manual

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    							Diagnostic Aids3-8
    4059-XXX
    Error Log
    Viewing the Error Log
    The error log is helpful to the servicer by providing a history of
    printer errors. The error log contains the 12 most recent errors that
    have occurred on the printer. The most recent error displays in
    position 1 and the oldest error displays in position 12 (if 12 errors
    have occurred). If an error occurs after the log is full, the oldest error
    is discarded. Identical errors in consecutive positions in the log are
    entered. All 2xx and 9xx error messages are stored in the error log.
    To view the Error Log:
    1. Select Display Log from the Error Log menu.
    – The Error log displays on 3 screens as only 4 entries display
    at a time.
    2. TomovetothenextscreenpressMenu>tomoveforwardor
    
    						
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    Hardware Tests
    The following Hardware Tests can be selected from this menu:
    LCD Test
    Button Test
    DRAM Memory Test
    ROM Memory Test
    Parallel Wrap (if available)
    Serial Wrap (if available)
    Serial1Wrap(ifavailable)
    Serial3Wrap(ifavailable)
    LCD Test
    To run the LCD Test:
    1. Select LCD Test from the Diagnostic menu.
    – The LCD test continually executes the LCD display test.
    2. Press Return/Stop to cancel the test.
    Button Test
    To run the Button Test:
    1. Select Button Test from the Diagnostic menu.
    – With no buttons pressed several OP (Open) appear on the
    display.
    2. Press each button one at a time and a CL (Closed) displays in
    place of an OP. The proper operation of each button can be
    checked.
    3. Press Return/Stop to cancel the test. 
    						
    							Diagnostic Aids3-10
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    DRAM Memory Test
    The purpose of this test is to check the validity of DRAM, both
    standard and optional. The test writes patterns of data to DRAM to
    verify that each bit in memory can be set and read correctly.
    To run the DRAM Memory Test:
    1. Select DRAM Memory Test from the menu.
    – The power indicator blinks indicating the test is in progress.
    2. Press Return/Stop to exit the test.
    P:###### represents the number of times the memory test has
    passed and finished successfully. Initially 000000 displays with the
    maximum pass count being 999,999.
    F:##### represents the of time the memory test has failed and
    finished with errors. Initially 00000 displays with the maximum fail
    count being 99,999.
    Once the maximum pass count or fail count is reached, the test is
    stopped, the power indicator is turned on solid, and the final results
    display. If the test fails, the message DRAM Error, displays for
    approximately 3 seconds and the failure count increases by 1.
    ROM Memory Test
    The ROM Memory Test is used to check the validity of the RIP code
    and fonts.
    To run the ROM Memory Test:
    1. Select ROM Memory Test from the menu. P and F represent the
    same numbers for DRAM.
    – The power indicator blinks indicating the test is in process.
    The test runs continuously.
    2. Press Return/Stop to exit the test. 
    						
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    Each time the test finishes, the screen updates with the result. If the
    test passes, the Pass Count increases by 1, however if the test fails,
    one of the following messages displays for approximately 3 seconds:
    ROM Checksum Error
    ROM Burst Read Error
    Once the maximum pass count or fail count is reached, the test
    stops with the power indicator on solid. The final results display on
    the screen.
    Parallel Wrap Test
    This test is used with a wrap plug to check operation of the parallel
    port hardware. Each parallel signal is tested.
    To run the Parallel Wrap Test:
    1. Disconnect the parallel interface cable and install the wrap plug
    (P/N 1319128).
    2. Select the Parallel Wrap Test from the menu.
    – The power indicator blinks indicating the test is in progress.
    The test runs continuously until canceled.
    Each time the test finishes, the screen updates. If the test passes,
    the Pass Count increases by 1, however if the test fails, one of the
    following messages displays for approximately 3 seconds:
    Sync Busy Error
    Byte Interrupt Request Error
    Strobe Interrupt Request Error
    Init Fail Error
    Init Busy Error
    Init Rise Error
    Host Busy Error
    RAM Data FF Error
    RAM Data AA Error
    RAMData00Error
    RAMData55Error
    DMA Count Error
    DMA Address Error 
    						
    							Diagnostic Aids3-12
    4059-XXX
    DMA Interrupt Error
    DMA Memory Error
    DMA Background Error
    Clear Init Rise Error
    False Init Rise Error
    Autofeed Rising Interrupt Error
    Clear Autofeed Rise Error
    False Autofeed Rise Error
    Autofeed Falling Interrupt Error
    Clear Autofeed Fall Error
    Once the maximum count is reached the test stops. The power
    indicator goes on solid and the final results display.
    Press Return/Stop to exit the test.
    Serial Wrap Test
    This test is used to check the operation of the Serial Port Hardware
    using a wrap plug. Each signal is tested.
    To run the Serial Wrap Test:
    1. Disconnect the serial interface cable and install the wrap plug.
    2. Select the appropriate Serial Wrap Test from the menu: Serial
    Wrap, Serial 1 Wrap, Serial 2 Wrap or Serial 3 Wrap. P & F
    represent the same numbers for DRAM.
    – The power indicator blinks indicating the test is running.
    3. This test runs continuously unless canceled by pressing Return/
    Stop. 
    						
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    Each time the test finishes, the screen updates with the result. If the
    test passes, the Pass Count increases by 1, however if the test fails,
    one of the following failure messages displays for approximately 3
    seconds and the Fail Count increases by 1:
    Receive Status Interrupt Error
    Status Error
    Receive Data Interrupt Error
    Transmit Data Interrupt Error
    Transmit Empty Error
    Threshold Error
    Receive Data Ready Error
    Break Interrupt Error
    Framing Error
    Par ity Error
    Overrun Error
    Data Error
    Data 232 Error
    Data 422 Error
    FIFO Error
    DSR Error
    DSR PIO Error
    DSR Interrupt Error
    CTS Error
    CTS PIO Error
    CTS Interrupt Error
    Once the maximum count is reached the test stops. The power
    indicator goes on solid and the final results display.
    Press Return/Stop to exit the test. 
    						
    							Diagnostic Aids3-14
    4059-XXX
    Input Tray Tests
    Input Tray Feed Test
    This test lets the servicer observe the paper path as media is
    feeding through the printer. A blank sheet of paper feeds through the
    printer as the laser turns off during this test. The only way to observe
    the paper path is to open the lower front door that is used to access
    the envelope or multipurpose feeder. The paper is placed in the
    output bin.
    To run the Input Tray Feed Test:
    1. Select Input Tray Feed Test from the menu.
    2. Select the input source from the sources displayed on the
    Feeds Test menu. All installed sources are listed.
    3. Select either Single (feeds one sheet of media from the selected
    source) or Continuous (continues feeding media from the
    selected source until Return/Stop is pressed).
    4. Press Return/Stop to exit test.
    Input Tray Sensor Test
    This test is used to determine if the input tray sensors are working
    correctly.
    To run the Input Tray Sensor Test:
    1. Select the Sensor Test from the Input Tray Test menu.
    – Input Tray/Empty=OP/Pass=OP message displays.
    – EM = Input Tray Empty Sensor
    – LO = Input Tray Paper Low Sensor
    – P = Input Tray Pass Thru Sensor
    2. Once this message displays, the servicer can manually actuate
    each sensor. The tray empty sensor can be actuated by hand,
    however a sheet of paper can be used to cover the pass
    through sensor. When the sensor is closed, CL displays, when
    the sensor is open, OP displays.
    3. Press Return/Stop to exit the test. 
    						
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    The multipurpose tray and the envelope feeder do not have a paper
    low sensor. The multipurpose tray does not have a pass thru sensor.
    OutputBinTest-StandardBin
    This test is used to verify if the standard bin sensor is working
    correctly.
    To run the Standard Bin Sensor Test:
    1. Select Output Bin Tests from the Diagnostic Menu.
    2. Select Output Bin Tests - Sensor Tests.
    3. Select Sensor Tests - Standard Bin.
    – “Standard Bin/Full=CL” message displays.
    Manually actuate the bin sensor by moving the flag in and out of the
    sensor. The display indicates OP (open) when the flag is out of the
    sensor and CL (closed) when the flag is in the sensor.
    4. Press Return/Stop to exit the test.
    OutputBinFeedTest
    Note:If the “Configure Bins” printer setting is link rather than
    mailbox, the printer selects its own internal bin linking regardless of
    which output bin is selected for the feed test
    This test is to verify that media can be fed to a specific output bin. No
    information is printed on the media because the printhead is not
    turned on during this test.
    To run the Output Bin Feed Test:
    1. Select Feed Test from the Output Bin Test menu.
    2. Select the output bin you want the paper to exit into. All output
    bins installed on the printer are shown on the feed test menu.
    3. Select either Single (one sheet of media feeds to the selected
    output bin) or Continuous (media continues feeding to the
    selected output bin) until Return/Stop is pressed.
    4. Press Return/Stop to exit the test. 
    						
    							Diagnostic Aids3-16
    4059-XXX
    Output Bin Sensor Test
    This test is used to verify if the output bin sensors are working
    correctly.
    To run the Output Bin Sensor Test:
    1. Select Sensor Test from the Output Bin Test menu.
    – Output Bin/Full=OP/Input=OP message displays.
    – Full = Output Bins Full Sensor
    – Pass = Output Bins Pass Thru Sensor
    2. Once the message displays, the servicer can manually actuate
    each of the output bin sensors. The bin full sensor can be
    actuated by hand, however a sheet of paper can be used to
    cover the bins pass thru sensor. When the sensor is closed CL
    displays, and when the sensor is open OP displays.
    3. Press Return/Stop to exit the test.
    Output Bin X Sensor Test
    Note:Some output expanders have a single output bin sensor
    installed while others have a dual sensor assembly. Both versions
    have a single pass thru sensor. This test is used to verify if the
    Output Bin X sensors are working correctly.
    To run the Output Bin X Sensor tests:
    1. Select Output Bin tests from the menu.
    2. Select Output Bin tests - Sensor Tests.
    3. Select Sensor Tests - Output Bin X.
    Output Expander with Single Sensor
    The following is displayed:
    Output Bin X
    Full=OP P=OP
    Full=Bin Full Sensor
    P=Pass Thru Sensor 
    						
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    Output Expander with Dual Sensor:
    The following is displayed:
    Output Bin X
    P=OP F=OP NF=CL
    P = Pass Thru Sensor
    F = BIN FULL Sensor (lower part of dual sensor)
    NF = Near Full Sensor (upper part of dual sensor)
    Once the message displays, the servicer can manually actuate each
    of the output bin sensors. The bin full sensor can also be actuated
    by hand. Use a sheet of paper to cover the bins pass thru sensor.
    When the sensor is closed CL displays, and when the sensor is
    open OP displays.
    4. Press Return/Stop to exit the test.
    Base Sensor Test
    This test is used to determine if the sensors located inside the
    printer are working correctly.
    The following sensors can be checked:
    Toner Optical Sensor
    Input Sensor
    Output Sensor (Fuser Exit)
    Narrow Media Sensor
    Front Door Sensor (Upper Front Cover)
    To run the Base Sensor Test:
    1. Select the Base Sensor Test.
    – The operator panel displays OP for open and CL for closed.
    2. Manually toggle the sensors by hand to verify that each sensor
    switches from open to closed. 
    						
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