Land Rover Range Rover Classic Workshop 1995 Rover Manual

V8i
1
REPAIR EXPANSION TANK
Service repair no - 26.15.01
Remove
WARNING: Do not remove expansion tank
filler cap when engine is hot. The cooling
system is pressurised and personal
scalding could result.
1.Remove expansion tank filler cap by first turning
it slowly anti-clockwise, pause to allow pressure
to escape. Continue turning in same direction
and lift off.
2.Disconnect two hoses from bottom of expansion
tank, allowing coolant to drain into a suitable
container.
3.Remove three fixing bolts, remove...

26COOLING SYSTEM RANGE ROVER
2
REPAIR
Refit
6.Reverse removal procedure. Ensuring fan
blades are fitted correctly. Fan is marked
FRONTand should be fitted with wordFRONT
closest to radiator. Tighten to
35 Nm.
THERMOSTAT
Service repair no - 26.45.01
Remove
1.Partially drain cooling system, until coolant level
is below thermostat housing.
2.Disconnect hose from thermostat housing.
3.Disconnect electrical connections to water
temperature switch.
4.Remove outlet elbow.
5.Withdraw thermostat. 

V8i
3
REPAIR
Test
6.Note rating of thermostat is 88ÊC. Place
thermostat in a container half full of water. Heat
water, observe temperature at which thermostat
opens. Thermostat is satisfactory if it opens
between 85ÊC and 89ÊC.
Refit
7.Insert thermostat with jiggle pin/vent hole
uppermost (12 oclock position).
8.Fit the outlet elbow and new joint washer.
Tighten to
28 Nm.
9.Reverse removal procedure. 1 to 3.
10.Check for coolant leaks around all connections
and joint faces.WATER PUMP
Service repair no -...

26COOLING SYSTEM RANGE ROVER
4
REPAIR RADIATOR
Service repair no - 26.40.01
Remove
1.Drain cooling system.
2.Remove fan blade assembly.
3.Remove fan cowl.
4.Disconnect radiator top hoses.
5.Disconnect four transmission and engine oil
cooler connections to radiator end tanks. Note oil
spillage will occur when connections are
loosened. Blank off exposed oil connections.
6.Disconnect transmission oil temperature sensor.
7.Remove radiator securing brackets from each
side.
8.Remove radiator unit by lifting...

V8i
5
REPAIR 

V8i
1
SPECIFICATIONS, TORQUE TORQUE VALUES
NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.
Nm
Oil cooler pipes 30..........................................................................................
Radiator filler plug (plastic) 6......................................................................... 

MANIFOLD AND EXHAUST SYSTEM
1
DESCRIPTION AND OPERATION CATALYTIC CONVERTERS - V8i
Description
Catalytic converters which form part of the engine
emission control system, are designed to clean the
exhaust gases, by closely controlling the fuel air ratio
delivered to the engine and converting the residual
exhaust compounds into products more acceptable to
the environment.
The front section of the exhaust system to each
cylinder bank contain the ceramic elements of the
catalytic converters. The oxygen...

MANIFOLD AND EXHAUST SYSTEM
1
REPAIR EXHAUST SYSTEM COMPLETE
Service repair no - 30.11.01
To improve sealing and accuracy of assembly, a two
piece exhaust system is fitted.
NOTE: Ensure no exhaust leaks are
evident in either a new or old exhaust
system, as this will affect vehicle
performance.
WARNING: To prevent personal injury
occurring from a hot exhaust system, DO
NOT attempt to disconnect any
components until exhaust system has cooled
down. 

30MANIFOLD AND EXHAUST SYSTEM RANGE ROVER
2
REPAIR Remove
Catalysts - remove and refit 1 to 5
1.Raise vehicle on a ramp [hoist].
2. Catalyst vehicles only:Disconnect two lambda
sensor wiring connectors.
3.Remove two bolts securing rear exhaust
assembly to front exhaust assembly.
4.Remove nuts and release front downpipes from
manifolds. Discard gaskets.
5.Lower front exhaust assembly with catalysts (if
fitted), retain olive.
NOTE: Assistance is required for removing
and refitting rear exhaust assembly....

MANIFOLD AND EXHAUST SYSTEM
3
REPAIR MANIFOLD AND EXHAUST SYSTEM - Tdi
Remove
1.Raise vehicle on a ramp [hoist].
2.Remove anti-roll[sway] bar bolts to chassis and
allow to swing down clear of axle.
See REAR
SUSPENSION, Repair, Anti-roll[Sway] Bar
Assembly Rear
3.Remove exhaust support bracket behind
catalyst.
4.Disconnect exhaust at manifold.
5.Disconnect flange between rear and front
exhaust.
6.Fit axle stands in suitable place on chassis.
7.Allow hoist to lower until front suspension is fully...