Land Rover Range Rover Classic Workshop 1995 Rover Manual
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26COOLING SYSTEM RANGE ROVER 2 REPAIR WATER PUMP Service repair no - 26.50.01 Remove WARNING: Disconnect battery negative terminal to prevent engine being started before removing drive belts. 1.Drain engine cooling system. See Adjustment, Coolant 2.Remove top hose radiator to thermostat. 3.Remove top hose intercooler to induction manifold. 4.Slacken water pump and power steering pump pully retaining bolts. 5.Remove drive belt. 6.Remove centre nut from belt tensioner. 7.Manoeuvre pulley upwards and...
Page 212
V8i 1 DESCRIPTION AND OPERATION ENGINE COOLING Description The V8i engine uses a pressurised cooling system and cross flow radiator which is supplied from a separate header tank. The coolant radiator also incorporates a section at the left hand end for cooling the transmission oil and a section at the other end for cooling the engine oil.The belt driven viscous fan and centrifugal water pump is located in the engine front cover with ports for circulation of coolant to both banks of cylinders and cylinder...
Page 213
26COOLING SYSTEM RANGE ROVER 2 DESCRIPTION AND OPERATION COOLANT CIRCULATION Operation When the engine is started from cold the thermostat prevents any coolant circulation through the radiator by closing off the top hose. During the engine warm up period, the water pump, pumps coolant around the cylinders to the rear of the cylinder block along the main galleries in both cylinder banks. At the rear of the cylinder block the coolant rises through a large port in each cylinder head/block joint face, and...
Page 214
V8i 3 DESCRIPTION AND OPERATION Plenum chamber heating Air entering the plenum chamber is heated by a flow of coolant from the inlet manifold which returns through a long hose, to the top right corner of the radiator. 1. Hot water supply 2. Cold return to radiatorVISCOUS FAN Description The viscous drive unit for the engine cooling fan, provides a means of controlling the speed of the fan relative to the running temperature of the engine. The viscous unit is a type of fluid coupling, which drives the fan...
Page 215
26COOLING SYSTEM RANGE ROVER 4 DESCRIPTION AND OPERATION Operation The viscous unit consists of two principal components: An inner member 1 which is secured to water pump spindle and is driven by the fan belt. An outer member 2 which has the fan blades attached, houses the working parts and is driven through the medium of the viscous fluid. The inner and outer members have interlocking annular grooves machined in each, with a small running clearance 3 to allow the silicone fluid to circulate through the...
Page 216
V8i 5 DESCRIPTION AND OPERATION Hot conditions When operating in high ambient temperatures or when stationary in traffic, the bi-metal thermostat will operate and open the valve port between chambers A and B. Opening the valve (as shown in RR3758M) allows the fluid to circulate between the two members, causing the unit to couple, thus increasing the fan speed and cooling effect. Viscous unit coupled (Hot running conditions) Bi-metal expanded, valve (open)
Page 217
V8i 1 FAULT DIAGNOSIS ENGINE OVERHEATING Before conducting any cooling system diagnosis: See Description and operation, Engine Cooling 1.Is coolant level correct? NO - Allow engine to cool, top up level to expansion tank seam. YES - Continue. 2.Is drive belt tension correct? NO - See ENGINE, Repair, Drive Belt - Check Tension YES - Continue. 3.Is ignition timing correct? NO - See ELECTRICAL, Adjustment, Ignition Timing YES - Continue. 4.Is coolant in radiator frozen? YES - Slowly thaw and drain system....
Page 218
26COOLING SYSTEM RANGE ROVER 2 FAULT DIAGNOSIS ENGINE RUNS COLD Before conducting any cooling system diagnosis: See Description and operation, Engine cooling 1.Check operation of viscous unit.See Description and operation, Viscous Fan Is viscous unit operating correctly? NO - See Repair, Viscous coupling, fan blades, pulley and fan cowl YES - Continue. 2.Is thermostat correct type and operating? See Repair, Thermostat If problem is not diagnosed: Continue. 3.Are the air conditioning fans operating...
Page 219
V8i 1 ADJUSTMENT COOLANT REQUIREMENTS Frost precautions and engine protection. Cooling systemMUST ALWAYSbe filled and topped-up with solution of water and anti-freeze, winter and summer.NEVERuse water alone, this may corrode aluminium alloy. CAUTION: Do not use salt water otherwise corrosion will occur. In certain territories where only available natural water supply has some salt content use only rain or distilled water. Recommended solutions Anti-freeze:Universal anti-freeze or permanent type ethylene...
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26COOLING SYSTEM RANGE ROVER 2 ADJUSTMENT 3.Disconnect bottom hose from radiator. Drain coolant into a clean container. Reconnect bottom hose, re-tighten hose clamp. NOTE: It is not possible to drain all coolant retained in heater system. It is not desirable to flush through system, after draining. 4.Remove engine drain plugs, one each side of cylinder block, beneath exhaust manifolds. Drain coolant, refit and tighten plugs. 5.Pour correct solution of water and anti-freeze into expansion tank until...