Land Rover Range Rover Classic Workshop 1995 Rover Manual

12ENGINE
16
REPAIR 8.Ensure housing seal is correctly seated in its
groove in new housing and seal assembly.
9.Fit new assembly, with former/guide in-situ, over
crankshaft flange, this action will eject
former/guide.
10.Secure assembly to cylinder block with five bolts
tightened to correct torque, removing slave studs
individually and inserting bolts.
11.Refit flywheel.
See Flywheel
12.Refit clutch.See CLUTCH, Repair, Clutch
Assembly
13.Refit gearbox.See MANUAL GEARBOX,
Repair, R380 Manual Gearbox...

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17
REPAIR Method 2.
Thread the bore of the existing bush and using a
suitable bolt extract the bush. Thoroughly clean bush
location ensuring all swarf is removed.
Fitting
6.Fit new bush using a suitable shouldered drift,
inserting bush flush with end of crankshaft.
7.Refit flywheel.
See Flywheel
8.Refit clutch.See CLUTCH, Repair, Clutch
Assembly
9.Refit gearbox.See MANUAL GEARBOX,
Repair, R380 Manual Gearbox
10.Reconnect battery negative lead.FLYWHEEL HOUSING
Service repair no - 12.53.01
Remove...

12ENGINE
18
REPAIR 10.Apply sealant to flywheel housing mating face on
cylinder block (Fig. J5944).
11.Fit housing to cylinder block and secure with
bolts as removed. Tighten to
45 Nm.
12.Remove surplus sealant from block.
13.Refit starter motor.
14.Refit flywheel.
See Flywheel
15.Refit clutch.See CLUTCH, Repair, Clutch
Assembly
16.Refit gearbox.See MANUAL GEARBOX,
Repair, R380 Manual Gearbox
17.Reconnect battery negative lead.OIL FILTER
Service repair no - 12.60.01
Remove
1.Place drain tray under...

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19
REPAIR OIL TEMPERATURE CONTROL VALVE
Service repair no - 12.60.69
Remove
1.Disconnect oil cooler pipes.
2.Remove two bolts and carefully withdraw
thermostat extension housing (1) complete with
O ring seal (2), thermostat (3), two washers (4)
and spring (5).
3.Clean adaptor housing.
4.Inspect all parts and renew as necessary.
Refit
5.Fit thermostat to extension housing ensuring pin
locates in hole.
6.Fit two washers and spring to thermostat.
7.Fit a new O ring to extension housing.
8.Insert spring...

12ENGINE
20
REPAIR CYLINDER HEAD GASKET
Service repair no - 12.29.02
Remove
1.Disconnect battery negative lead.
2.Remove bonnet [Hood].
See CHASSIS AND
BODY, Repair, Bonnet [Hood]
3.Drain coolant.
4.Remove air cleaner assembly.
See FUEL
SYSTEM, Repair, Air Cleaner
5.Detach crankcase ventilation valve and side
breather hose from rocker cover and move to
one side.
6.Remove injection pipes.
7.Disconnect spill rail from fuel injectors.
8.Remove fuel injectors and sealing washers.
Identify each injector to...

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21
REPAIR 23.Remove rocker cover.
24.Remove nuts and bolts and withdraw rocker
shaft assembly.
25.Remove push rods, store as an identified set to
allow refitment to same location.
26.Remove valve stem caps.
27.Evenly slacken, then remove, bolts retaining
cylinder head to block. Two of the bolts also
secure the air cleaner mounting bracket.
28.Lift off cylinder head and remove gasket.
Refit
29.Ensure face of cylinder block is thoroughly clean.
30.Select new gasket of correct thickness.
CAUTION: Three...

12ENGINE
22
REPAIR
NOTE: Cylinder head retaining bolts can
be used up to a maximum of five times.
34.Lubricate threads of bolts with light oil and fit to
positions illustrated.
Bolt sizes:
M10 x 117mm locations 3, 5, 12, and 13.
M12 x 140mm locations 1, 2, 7, 8, 9, 10, 15, 16, 17,
and 18.
M12 x 100mm locations 4, 6, 11, 14.
35.Tighten bolts so that underside of heads just
make contact with cylinder head.
36.Following the sequence illustrated tighten all
bolts to
40 Nm.
37.Attach degree disc special tool...

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23
REPAIR VACUUM PUMP
Service repair no - 70.50.19
Remove
NOTE: To ease pump removal set engine
to T.D.C. on No.1 cylinder.
1.Disconnect battery negative lead.
2.Detach servo hose from vacuum pump.
3.Remove six bolts securing vacuum pump.
4.Detach pump complete with harness bracket.
Note location of bracket for refitting.
Refit
5.Clean mating faces of pump and block.
6.Loosely assemble pump to block with a new
gasket and with harness bracket located under
head of bolt noted during removal.
7.Evenly...

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1
SPECIFICATIONS, TORQUE TORQUE VALUES
NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.
Nm
Engine block
Bearing cap 133...............................................................................................
Blanking plug, oil gallery, rear 37....................................................................
Oil squirt jet assembly 17...................................................................................

12ENGINE
2
SPECIFICATIONS, TORQUECylinder head
Cylinder head to cylinder block See repair section......................................................
Stub pipe heater feed 22.................................................................................
Water temperature sensor 14.........................................................................
Blanking plug cylinder head 14.......................................................................
Engine lifting brackets...