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Land Rover Lesson 2 Auto Trans Coolingine Rover Manual

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    							be initiated. In this position a spring will move the
    selector lever back to the centre position when released.
    To leave the CommandShift™ mode, return the lever
    to the D position.
    Selector Position LED Display
    The P, R, N, D LED display is located on the right hand
    side of the selector lever and the M/S
    (MANUAL/SPORT) +/- LED display is located on the
    left hand side of the selector lever. Each LED display
    is connected via a separate harness to the selector lever
    position switch. When the lever is moved to the required
    position, the switch contact for that position is made
    and the LED is illuminated.
    P, R, N, D Position Switch
    The P, R, N, D position switch is located within the
    Mechatronic valve block in the transmission. The switch
    is operated by movement of the selector lever to the P,
    R, N or D positions via the Bowden cable which is
    connected between the selector lever and the
    transmission selector shaft.
    The switch is electrically connected to the TCM which
    outputs a common power supply to each of the four
    switch contacts. This power supply is also used by the
    two speed sensors and the fluid temperature sensor.
    Each of the four switch contacts have a separate feed
    input to the TCM which can detect which selector lever
    position has been selected.
    Shift Interlock Solenoid
    The shift interlock solenoid is located on the side of the
    selector lever assembly. The solenoid operates two
    locking levers which engage in the lower lever and lock
    it in the Park (P) and Neutral (N) positions. When the
    ignition is on or the engine is running, the solenoid is
    de-energised and prevents the lever from moving.
    When energised, by the depression of the footbrake, the
    solenoid is energised and the selector lever may be
    moved from the P position. If the selector lever is left
    in the N position for more than 800m/s the solenoid will
    be energised and the selector lever will become locked
    in the N position. To move the selector lever from the
    N position in this condition the footbrake must be
    applied. This prevents the selector lever from being
    moved to the D or R position unintentionally and the
    application of the brakes also prevents the vehicle
    creeping when the gear is engaged.
    Movement of the selector lever from the P or N
    positions is also prevented if the TCM senses the engine
    speed is above 2500 rev/min, even if the brake pedal is
    depressed.
    In the event of an electrical failure of the vehicle or
    failure of the interlock solenoid or its associated wiring,
    it is possible to move the selector lever from the Park
    P position by removing the coin tray on left hand drive
    vehicles or the trim panel behind the park brake switch
    on right hand drive vehicles and lifting the white
    coloured tab on the rear of the selector lever assembly.
    Whilst holding the tab in this position move the selector
    lever from the P position.
    The selector lever will also be locked in the N position
    during the transfer box changing range from high to low
    or vice versa.
    Selector Cable
    A selector cable is used as a mechanical connection
    between the selector lever and the transmission. The
    cable is a Bowden type cable which is connected to the
    selector lever. Movement of the lever in the P, R, N or
    D positions moves the cable. Movement of the cable is
    prevented when the selector lever is in the Manual/Sport
    position.
    Automatic TransmissionLesson 2 – Powertrain
    285Technical Training (G421157) 
    						
    							The cable is passed through a sealing grommet in the
    floorpan and is attached to a bracket on the transmission.
    The inner cable is connected to a lever which is
    positively attached to the transmission selector shaft.
    Movement of the selector lever in the P, R, N or D
    positions moves the inner cable which in turn moves
    the lever. The lever transforms the linear movement of
    the cable into rotary movement of the selector shaft.
    The rotation of the shaft moves the position switch
    located within the Mechatronic valve block and also
    moves the manual spool valve to the applicable position.
    Inputs and Outputs
    Connector C2658
    The following table shows the connector pin details for
    the connector on the selector lever assembly.
    Input/OutputDescriptionPin No.
    -Ground1
    InputPark lock confirmation2
    -Ground3
    OutputSport/Manual switch4
    OutputCommandShift™ + (up shift)5
    OutputCommandShift™ - (down shift)6
    InputIgnition position II supply 12V7
    InputPermanent power supply 12V8
    InputShift Interlock solenoid +9
    InputShift Interlock solenoid -10
    OutputSelector indicator PARK LED11
    OutputSelector indicator REVERSE LED12
    OutputSelector indicator NEUTRAL LED13
    OutputSelector indicator DRIVE LED14
    OutputSelector indicator SPORT/MANUAL LED15
    Output - PWMSelector indicator backlight16
    -Not used17 - 18
    (G421157) Technical Training286
    Lesson 2 – PowertrainAutomatic Transmission 
    						
    							INSTRUMENT CLUSTER
    Malfunction Indicator Lamp (MIL)1
    Message centre2
    Selector lever position indicator3
    Mode display4
    The instrument cluster is connected to the TCM via the
    high speed CAN bus. Transmission status is transmitted
    by the TCM and displayed to the driver in one of two
    displays in the instrument cluster.
    Malfunction Indicator Lamp (MIL)
    The MIL is located in the tachometer in the instrument
    cluster. Transmission related faults which may affect
    the vehicle emissions output will illuminate the MIL.
    The MIL is illuminated by the ECM on receipt of a
    relevant fault message from the TCM on the high speed
    CAN. The nature of the fault can be diagnosed using
    T4 which reads the fault codes stored in the TCM
    memory.
    Transmission Status Display
    The transmission status display is located in a Liquid
    Crystal Display (LCD) within the speedometer housing.
    The LCD shows the selector lever position and the
    selected transmission mode. When the selector lever is
    in the manual CommandShift™ position, the selector
    lever position display will show the selected gear ratio.
    The following table shows the displays and their
    descriptions.
    Automatic TransmissionLesson 2 – Powertrain
    287Technical Training (G421157) 
    						
    							DescriptionSymbol
    Park selectedP
    Reverse selectedR
    Neutral selectedN
    Drive selectedD
    1st gear selected (Manual
    CommandShift™ mode)
    1
    2nd gear selected (Manual
    CommandShift™ mode)
    2
    3rd gear selected (Manual
    CommandShift™ mode)
    3
    4th gear selected (Manual
    CommandShift™ mode)
    4
    5th gear selected (Manual
    CommandShift™ mode)
    5
    6th gear selected (Manual
    CommandShift™ mode)
    6
    Message Centre Display
    The message centre is located in the lower centre of the
    instrument cluster. The message centre is a LCD to relay
    vehicle status and operating information to the driver.
    The message centre can display messages relating to a
    number of the vehicle systems. The following list shows
    the possible transmission related messages:
    •TRANSMISSION FAULT LIMITED GEARS
    AVAILABLE
    •TRANSMISSION FAULT AND OVERHEAT
    •TRANSMISSION FAULT
    •TRANSMISSION OVERHEAT
    TRANSMISSION CONTROL
    MODULE (TCM)
    The TCM is an integral part of the Mechatronic valve
    block which is located at the bottom of the transmission,
    behind the fluid pan. The TCM is the main controlling
    component of the transmission.
    The TCM processes signals from the transmission speed
    and temperature sensors, engine control module and
    other vehicle systems. From the received signal inputs
    and pre-programmed data, the module calculates the
    correct gear, torque converter clutch setting and
    optimum pressure settings for gear shift and lock-up
    clutch control.
    The TCM outputs signals to control the shift control
    solenoid valve and the Electronic Pressure Regulator
    Solenoids (EPRS) to control the hydraulic operation of
    the transmission.
    The ECM supplies the engine management data on the
    high speed CAN bus system. The TCM requires engine
    data to efficiently control the transmission operation,
    for example; flywheel torque, engine speed, accelerator
    pedal angle, engine temperature etc.
    The steering angle sensor and the ABS module also
    supply data to the TCM on the high speed CAN bus
    sytem. The TCM uses data from these systems to
    suspend gear changes when the vehicle is cornering
    and/or the ABS module is controlling braking or traction
    control.
    The selector lever is connected to the automatic
    transmission and the position switch in the transmission
    by a Bowden cable. Movement of the selector lever
    moves the position switch via the Bowden cable and
    the switch position informs the TCM of the selected
    position. The sport/manual +/- CommandShift switch
    passes manual/sport selections to the TCM. An
    additional switch provides a selector lever in park
    position signal. Once the selector lever position is
    (G421157) Technical Training288
    Lesson 2 – PowertrainAutomatic Transmission 
    						
    							confirmed, the TCM outputs appropriate information
    which is received by the instrument cluster to display
    the gear selection information in the message centre.
    The Mechatronic valve block also contains the speed
    and temperature sensors. These are integral with the
    Mechatronic valve block and cannot be serviced
    individually. The speed sensors measure the
    transmission input and output speeds and pass signals
    to the TCM. The fluid temperature sensor is also located
    in the valve block and measures the fluid temperature
    of the transmission fluid in the fluid pan.
    The TCM is connected to the starter relay coil. When
    the selector lever is in PARK or NEUTRAL, the module
    provides a ground for the coil allowing the starter relay
    to be energised and allow starter motor operation. If the
    selector lever is in any other position, the module will
    not provide the ground preventing starter motor
    operation.
    Inputs and Outputs
    Connector C0193
    The following table shows the connector pin details for
    the connector on the transmission.
    Input/OutputDescriptionPin No.
    InputManual/sport shift programme selection1
    Input/OutputCAN low2
    Input/OutputDiagnostic ISO9141 K Line bus3
    InputCommandShift™ - (downshift)4
    InputCommandShift™ + (upshift)5
    Input/OutputCAN high6
    OutputShiftlock power supply7
    -Not used8
    InputIgnition position II supply 12V9
    InputPark/Neutral signal (starter inhibit)10
    OutputShiftlock ground11
    InputSelector lever in park position confirmation signal12
    -Ground 113
    Automatic TransmissionLesson 2 – Powertrain
    289Technical Training (G421157) 
    						
    							Input/OutputDescriptionPin No.
    InputPermanent power supply 12V14
    -Not used15
    -Ground 216
    DIAGNOSTICS
    The diagnostic socket is located in the lower instrument
    panel closing panel, on the drivers side, below the
    steering column.
    The diagnostic socket allows the exchange of
    information between the various modules on the bus
    systems and T4 or a diagnostic tool using ISO14229
    protocol. The information is communicated to the socket
    via the high speed CAN bus from the TCM. This allows
    the retrieval of diagnostic information and programming
    of certain functions using T4 or a suitable diagnostic
    tool.
    The TCM uses a P code strategy which stores industry
    standard Diagnostic Trouble Codes (DTC) relating to
    faults.
    Fault DescriptionComponent/SignalP Code
    Signal not plausibleKickdownP012100
    Signal not plausibleStall speed/engine overspeedP021900
    General fault typeWheel speeds plausible signalP050000
    Signal not plausibleWheels speeds plausible signalP050100
    General fault typePower supply (battery)P056100
    Signal voltage too lowPower supply (battery)P056200
    Signal voltage too highPower supply (battery)P056300
    Signal not plausibleEPROM/FLASH ChecksumP060100
    Signal not plausibleBattery buffered RAMP060300
    Signal not plausibleEPROM/FLASH Checksum after soft-
    ware verification
    P060500
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    							Fault DescriptionComponent/SignalP Code
    General fault type
    Signal not plausible
    Short circuit to power supply
    Short circuit to ground
    Circuit break
    Short circuit to ground or power
    break
    Signal voltage too high
    Signal voltage too low
    Function specific, see monitoring
    function
    Watchdog locking mechanismP061300
    General fault type
    No change in signal
    Function specific, see monitoring
    function
    Micro controller componentsP061300
    General fault typeEEPROM communicationP062F00
    Signal voltage too high or too lowSensor supply voltageP064100
    Signal not plausible
    Circuit break
    Power supply pressure regulators and
    solenoids
    P065700
    Short circuit to groundPower supply pressure regulators and
    solenoids
    P065800
    Short circuit to power supplyPower supply pressure regulators and
    solenoids
    P065900
    Signal voltage too lowMicro processor chip temperature sensorP066800
    Signal voltage too highMicro processor chip temperature sensorP066900
    General fault type
    Signal not plausible
    Signal voltage too high
    Combination of impossible substitute
    functions
    P070000
    Signal not plausibleSelector position switchP070500
    Circuit breakTransmission oil temperatureP071000
    General fault type
    Signal voltage too high
    Transmission oil temperatureP071100
    Short circuit to groundTransmission oil temperatureP071200
    Automatic TransmissionLesson 2 – Powertrain
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    							Fault DescriptionComponent/SignalP Code
    Short circuit to power supplyTransmission oil temperatureP071300
    Short circuit to ground or power
    break
    Signal voltage too high
    Signal voltage too low
    Transmission turbine speed sensorP071600
    Short circuit to power supplyTransmission turbine speed sensorP071700
    Short circuit to power supply
    Short circuit to ground or power
    break
    Transmission output shaft speed sensorP072000
    Signal voltage too high
    Signal not plausible
    Transmission output shaft speed sensorP072100
    Signal not plausibleFalling gradient on output speedP072100
    Signal not plausibleGear ratio - 6th gearP072900
    Signal not plausibleGear ratio symptomP073000
    Signal not plausibleGear ratio - 1st gearP073100
    Signal not plausibleGear ratio - 2nd gearP073200
    Signal not plausibleGear ratio - 3rd gearP073300
    Signal not plausibleGear ratio - 4th gearP073400
    Signal not plausibleGear ratio - 5th gearP073500
    Signal not plausible
    General fault type
    Gear ratio - reverse gearP073600
    Circuit breakEPRS 6P074000
    General fault typeTorque converter clutch permanently
    open
    P074100
    Signal voltage too high or too lowEPRS 1P074800
    Short circuit to power or ground
    Circuit break
    Shift control solenoid valveP075100
    short circuit to groundShift control solenoid valveP075200
    Short circuit to power supplyShift control solenoid valveP075300
    Signal voltage too high or too lowEPRS 2P077800
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    							Fault DescriptionComponent/SignalP Code
    Signal voltage too high
    No change in signal
    Gear load symptomP078000
    Signal voltage too high
    No change in signal
    Gear load during shift 1st to 2ndP078100
    Signal voltage too high
    No change in signal
    Gear load during shift 2nd to 1stP078100
    Signal voltage too high
    No change in signal
    Gear load during shift 2nd to 3rdP078200
    Signal voltage too high
    No change in signal
    Gear load during shift 3rd to 2ndP078200
    Signal voltage too high
    No change in signal
    Gear load during shift 3rd to 4thP078300
    Signal voltage too high
    No change in signal
    Gear load during shift 4th to 3rdP078300
    Signal voltage too high
    No change in signal
    Gear load during shift 4th to 5thP078400
    Signal voltage too high
    No change in signal
    Gear load during shift 5th to 4thP078400
    Signal voltage too high or too lowEPRS 3P079800
    General fault type
    Signal not plausible
    Lever locking mechanismP081C00
    Signal not plausibleManual/Sport switch moduleP082600
    Signal voltage too highGear load during shift 4th to 5thP082900
    No change in signalGear load during shift 5th to 6thP082900
    No change in signalGear load during shift 6th to 5thP082900
    Signal not plausiblePark/Neutral signal plausibilityP085000
    General fault typeOil temperature monitoringP089700
    Signal not plausibleTransmission oil temperature (cross-
    check against processor chip temperature)
    P093800
    Short circuit to ground or power
    break
    Circuit break
    EPRS 1P096000
    Automatic TransmissionLesson 2 – Powertrain
    293Technical Training (G421157) 
    						
    							Fault DescriptionComponent/SignalP Code
    Short circuit to groundEPRS 1P096200
    Short circuit to power supplyEPRS 1P096300
    Short circuit to ground or power
    break
    Circuit break
    EPRS 2P096400
    Short circuit to groundEPRS 2P096600
    Short circuit to power supplyEPRS 2P096700
    Short circuit to ground or power
    break
    Circuit break
    EPRS 3P096800
    Short circuit to groundEPRS 3P097000
    Short circuit to power supplyEPRS 3P097100
    General fault typeHot shutdownP178300
    Short circuit to ground
    Short circuit to power supply
    Circuit break
    Shift interlock solenoidP182500
    Signal voltage too high or too lowEPRS 4P271600
    Short circuit to ground or power
    break
    Circuit break
    EPRS 4P271800
    Short circuit to groundEPRS 4P272000
    Short circuit to power supplyEPRS 4P272100
    Signal voltage too high or too lowEPRS 5P272500
    Short circuit to ground or power
    break
    Circuit break
    EPRS 5P272700
    Short circuit to groundEPRS 5P272900
    Short circuit to power supplyEPRS 5P273000
    Signal voltage too highEPRS 6P275900
    Short circuit to ground or power
    break
    EPRS 6P276100
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