Land Rover Lesson 2 Auto Trans Coolingine Rover Manual
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be initiated. In this position a spring will move the selector lever back to the centre position when released. To leave the CommandShift™ mode, return the lever to the D position. Selector Position LED Display The P, R, N, D LED display is located on the right hand side of the selector lever and the M/S (MANUAL/SPORT) +/- LED display is located on the left hand side of the selector lever. Each LED display is connected via a separate harness to the selector lever position switch. When the lever is moved to the required position, the switch contact for that position is made and the LED is illuminated. P, R, N, D Position Switch The P, R, N, D position switch is located within the Mechatronic valve block in the transmission. The switch is operated by movement of the selector lever to the P, R, N or D positions via the Bowden cable which is connected between the selector lever and the transmission selector shaft. The switch is electrically connected to the TCM which outputs a common power supply to each of the four switch contacts. This power supply is also used by the two speed sensors and the fluid temperature sensor. Each of the four switch contacts have a separate feed input to the TCM which can detect which selector lever position has been selected. Shift Interlock Solenoid The shift interlock solenoid is located on the side of the selector lever assembly. The solenoid operates two locking levers which engage in the lower lever and lock it in the Park (P) and Neutral (N) positions. When the ignition is on or the engine is running, the solenoid is de-energised and prevents the lever from moving. When energised, by the depression of the footbrake, the solenoid is energised and the selector lever may be moved from the P position. If the selector lever is left in the N position for more than 800m/s the solenoid will be energised and the selector lever will become locked in the N position. To move the selector lever from the N position in this condition the footbrake must be applied. This prevents the selector lever from being moved to the D or R position unintentionally and the application of the brakes also prevents the vehicle creeping when the gear is engaged. Movement of the selector lever from the P or N positions is also prevented if the TCM senses the engine speed is above 2500 rev/min, even if the brake pedal is depressed. In the event of an electrical failure of the vehicle or failure of the interlock solenoid or its associated wiring, it is possible to move the selector lever from the Park P position by removing the coin tray on left hand drive vehicles or the trim panel behind the park brake switch on right hand drive vehicles and lifting the white coloured tab on the rear of the selector lever assembly. Whilst holding the tab in this position move the selector lever from the P position. The selector lever will also be locked in the N position during the transfer box changing range from high to low or vice versa. Selector Cable A selector cable is used as a mechanical connection between the selector lever and the transmission. The cable is a Bowden type cable which is connected to the selector lever. Movement of the lever in the P, R, N or D positions moves the cable. Movement of the cable is prevented when the selector lever is in the Manual/Sport position. Automatic TransmissionLesson 2 – Powertrain 285Technical Training (G421157)
The cable is passed through a sealing grommet in the floorpan and is attached to a bracket on the transmission. The inner cable is connected to a lever which is positively attached to the transmission selector shaft. Movement of the selector lever in the P, R, N or D positions moves the inner cable which in turn moves the lever. The lever transforms the linear movement of the cable into rotary movement of the selector shaft. The rotation of the shaft moves the position switch located within the Mechatronic valve block and also moves the manual spool valve to the applicable position. Inputs and Outputs Connector C2658 The following table shows the connector pin details for the connector on the selector lever assembly. Input/OutputDescriptionPin No. -Ground1 InputPark lock confirmation2 -Ground3 OutputSport/Manual switch4 OutputCommandShift™ + (up shift)5 OutputCommandShift™ - (down shift)6 InputIgnition position II supply 12V7 InputPermanent power supply 12V8 InputShift Interlock solenoid +9 InputShift Interlock solenoid -10 OutputSelector indicator PARK LED11 OutputSelector indicator REVERSE LED12 OutputSelector indicator NEUTRAL LED13 OutputSelector indicator DRIVE LED14 OutputSelector indicator SPORT/MANUAL LED15 Output - PWMSelector indicator backlight16 -Not used17 - 18 (G421157) Technical Training286 Lesson 2 – PowertrainAutomatic Transmission
INSTRUMENT CLUSTER Malfunction Indicator Lamp (MIL)1 Message centre2 Selector lever position indicator3 Mode display4 The instrument cluster is connected to the TCM via the high speed CAN bus. Transmission status is transmitted by the TCM and displayed to the driver in one of two displays in the instrument cluster. Malfunction Indicator Lamp (MIL) The MIL is located in the tachometer in the instrument cluster. Transmission related faults which may affect the vehicle emissions output will illuminate the MIL. The MIL is illuminated by the ECM on receipt of a relevant fault message from the TCM on the high speed CAN. The nature of the fault can be diagnosed using T4 which reads the fault codes stored in the TCM memory. Transmission Status Display The transmission status display is located in a Liquid Crystal Display (LCD) within the speedometer housing. The LCD shows the selector lever position and the selected transmission mode. When the selector lever is in the manual CommandShift™ position, the selector lever position display will show the selected gear ratio. The following table shows the displays and their descriptions. Automatic TransmissionLesson 2 – Powertrain 287Technical Training (G421157)
DescriptionSymbol Park selectedP Reverse selectedR Neutral selectedN Drive selectedD 1st gear selected (Manual CommandShift™ mode) 1 2nd gear selected (Manual CommandShift™ mode) 2 3rd gear selected (Manual CommandShift™ mode) 3 4th gear selected (Manual CommandShift™ mode) 4 5th gear selected (Manual CommandShift™ mode) 5 6th gear selected (Manual CommandShift™ mode) 6 Message Centre Display The message centre is located in the lower centre of the instrument cluster. The message centre is a LCD to relay vehicle status and operating information to the driver. The message centre can display messages relating to a number of the vehicle systems. The following list shows the possible transmission related messages: •TRANSMISSION FAULT LIMITED GEARS AVAILABLE •TRANSMISSION FAULT AND OVERHEAT •TRANSMISSION FAULT •TRANSMISSION OVERHEAT TRANSMISSION CONTROL MODULE (TCM) The TCM is an integral part of the Mechatronic valve block which is located at the bottom of the transmission, behind the fluid pan. The TCM is the main controlling component of the transmission. The TCM processes signals from the transmission speed and temperature sensors, engine control module and other vehicle systems. From the received signal inputs and pre-programmed data, the module calculates the correct gear, torque converter clutch setting and optimum pressure settings for gear shift and lock-up clutch control. The TCM outputs signals to control the shift control solenoid valve and the Electronic Pressure Regulator Solenoids (EPRS) to control the hydraulic operation of the transmission. The ECM supplies the engine management data on the high speed CAN bus system. The TCM requires engine data to efficiently control the transmission operation, for example; flywheel torque, engine speed, accelerator pedal angle, engine temperature etc. The steering angle sensor and the ABS module also supply data to the TCM on the high speed CAN bus sytem. The TCM uses data from these systems to suspend gear changes when the vehicle is cornering and/or the ABS module is controlling braking or traction control. The selector lever is connected to the automatic transmission and the position switch in the transmission by a Bowden cable. Movement of the selector lever moves the position switch via the Bowden cable and the switch position informs the TCM of the selected position. The sport/manual +/- CommandShift switch passes manual/sport selections to the TCM. An additional switch provides a selector lever in park position signal. Once the selector lever position is (G421157) Technical Training288 Lesson 2 – PowertrainAutomatic Transmission
confirmed, the TCM outputs appropriate information which is received by the instrument cluster to display the gear selection information in the message centre. The Mechatronic valve block also contains the speed and temperature sensors. These are integral with the Mechatronic valve block and cannot be serviced individually. The speed sensors measure the transmission input and output speeds and pass signals to the TCM. The fluid temperature sensor is also located in the valve block and measures the fluid temperature of the transmission fluid in the fluid pan. The TCM is connected to the starter relay coil. When the selector lever is in PARK or NEUTRAL, the module provides a ground for the coil allowing the starter relay to be energised and allow starter motor operation. If the selector lever is in any other position, the module will not provide the ground preventing starter motor operation. Inputs and Outputs Connector C0193 The following table shows the connector pin details for the connector on the transmission. Input/OutputDescriptionPin No. InputManual/sport shift programme selection1 Input/OutputCAN low2 Input/OutputDiagnostic ISO9141 K Line bus3 InputCommandShift™ - (downshift)4 InputCommandShift™ + (upshift)5 Input/OutputCAN high6 OutputShiftlock power supply7 -Not used8 InputIgnition position II supply 12V9 InputPark/Neutral signal (starter inhibit)10 OutputShiftlock ground11 InputSelector lever in park position confirmation signal12 -Ground 113 Automatic TransmissionLesson 2 – Powertrain 289Technical Training (G421157)
Input/OutputDescriptionPin No. InputPermanent power supply 12V14 -Not used15 -Ground 216 DIAGNOSTICS The diagnostic socket is located in the lower instrument panel closing panel, on the drivers side, below the steering column. The diagnostic socket allows the exchange of information between the various modules on the bus systems and T4 or a diagnostic tool using ISO14229 protocol. The information is communicated to the socket via the high speed CAN bus from the TCM. This allows the retrieval of diagnostic information and programming of certain functions using T4 or a suitable diagnostic tool. The TCM uses a P code strategy which stores industry standard Diagnostic Trouble Codes (DTC) relating to faults. Fault DescriptionComponent/SignalP Code Signal not plausibleKickdownP012100 Signal not plausibleStall speed/engine overspeedP021900 General fault typeWheel speeds plausible signalP050000 Signal not plausibleWheels speeds plausible signalP050100 General fault typePower supply (battery)P056100 Signal voltage too lowPower supply (battery)P056200 Signal voltage too highPower supply (battery)P056300 Signal not plausibleEPROM/FLASH ChecksumP060100 Signal not plausibleBattery buffered RAMP060300 Signal not plausibleEPROM/FLASH Checksum after soft- ware verification P060500 (G421157) Technical Training290 Lesson 2 – PowertrainAutomatic Transmission
Fault DescriptionComponent/SignalP Code General fault type Signal not plausible Short circuit to power supply Short circuit to ground Circuit break Short circuit to ground or power break Signal voltage too high Signal voltage too low Function specific, see monitoring function Watchdog locking mechanismP061300 General fault type No change in signal Function specific, see monitoring function Micro controller componentsP061300 General fault typeEEPROM communicationP062F00 Signal voltage too high or too lowSensor supply voltageP064100 Signal not plausible Circuit break Power supply pressure regulators and solenoids P065700 Short circuit to groundPower supply pressure regulators and solenoids P065800 Short circuit to power supplyPower supply pressure regulators and solenoids P065900 Signal voltage too lowMicro processor chip temperature sensorP066800 Signal voltage too highMicro processor chip temperature sensorP066900 General fault type Signal not plausible Signal voltage too high Combination of impossible substitute functions P070000 Signal not plausibleSelector position switchP070500 Circuit breakTransmission oil temperatureP071000 General fault type Signal voltage too high Transmission oil temperatureP071100 Short circuit to groundTransmission oil temperatureP071200 Automatic TransmissionLesson 2 – Powertrain 291Technical Training (G421157)
Fault DescriptionComponent/SignalP Code Short circuit to power supplyTransmission oil temperatureP071300 Short circuit to ground or power break Signal voltage too high Signal voltage too low Transmission turbine speed sensorP071600 Short circuit to power supplyTransmission turbine speed sensorP071700 Short circuit to power supply Short circuit to ground or power break Transmission output shaft speed sensorP072000 Signal voltage too high Signal not plausible Transmission output shaft speed sensorP072100 Signal not plausibleFalling gradient on output speedP072100 Signal not plausibleGear ratio - 6th gearP072900 Signal not plausibleGear ratio symptomP073000 Signal not plausibleGear ratio - 1st gearP073100 Signal not plausibleGear ratio - 2nd gearP073200 Signal not plausibleGear ratio - 3rd gearP073300 Signal not plausibleGear ratio - 4th gearP073400 Signal not plausibleGear ratio - 5th gearP073500 Signal not plausible General fault type Gear ratio - reverse gearP073600 Circuit breakEPRS 6P074000 General fault typeTorque converter clutch permanently open P074100 Signal voltage too high or too lowEPRS 1P074800 Short circuit to power or ground Circuit break Shift control solenoid valveP075100 short circuit to groundShift control solenoid valveP075200 Short circuit to power supplyShift control solenoid valveP075300 Signal voltage too high or too lowEPRS 2P077800 (G421157) Technical Training292 Lesson 2 – PowertrainAutomatic Transmission
Fault DescriptionComponent/SignalP Code Signal voltage too high No change in signal Gear load symptomP078000 Signal voltage too high No change in signal Gear load during shift 1st to 2ndP078100 Signal voltage too high No change in signal Gear load during shift 2nd to 1stP078100 Signal voltage too high No change in signal Gear load during shift 2nd to 3rdP078200 Signal voltage too high No change in signal Gear load during shift 3rd to 2ndP078200 Signal voltage too high No change in signal Gear load during shift 3rd to 4thP078300 Signal voltage too high No change in signal Gear load during shift 4th to 3rdP078300 Signal voltage too high No change in signal Gear load during shift 4th to 5thP078400 Signal voltage too high No change in signal Gear load during shift 5th to 4thP078400 Signal voltage too high or too lowEPRS 3P079800 General fault type Signal not plausible Lever locking mechanismP081C00 Signal not plausibleManual/Sport switch moduleP082600 Signal voltage too highGear load during shift 4th to 5thP082900 No change in signalGear load during shift 5th to 6thP082900 No change in signalGear load during shift 6th to 5thP082900 Signal not plausiblePark/Neutral signal plausibilityP085000 General fault typeOil temperature monitoringP089700 Signal not plausibleTransmission oil temperature (cross- check against processor chip temperature) P093800 Short circuit to ground or power break Circuit break EPRS 1P096000 Automatic TransmissionLesson 2 – Powertrain 293Technical Training (G421157)
Fault DescriptionComponent/SignalP Code Short circuit to groundEPRS 1P096200 Short circuit to power supplyEPRS 1P096300 Short circuit to ground or power break Circuit break EPRS 2P096400 Short circuit to groundEPRS 2P096600 Short circuit to power supplyEPRS 2P096700 Short circuit to ground or power break Circuit break EPRS 3P096800 Short circuit to groundEPRS 3P097000 Short circuit to power supplyEPRS 3P097100 General fault typeHot shutdownP178300 Short circuit to ground Short circuit to power supply Circuit break Shift interlock solenoidP182500 Signal voltage too high or too lowEPRS 4P271600 Short circuit to ground or power break Circuit break EPRS 4P271800 Short circuit to groundEPRS 4P272000 Short circuit to power supplyEPRS 4P272100 Signal voltage too high or too lowEPRS 5P272500 Short circuit to ground or power break Circuit break EPRS 5P272700 Short circuit to groundEPRS 5P272900 Short circuit to power supplyEPRS 5P273000 Signal voltage too highEPRS 6P275900 Short circuit to ground or power break EPRS 6P276100 (G421157) Technical Training294 Lesson 2 – PowertrainAutomatic Transmission