Land Rover Discovery Series Ii 2002my Owners Handbook Nas Rover
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Maintenance 160 OWNER MAINTENANCE In addition to the routine services and inspections referred to previously, a number of simple checks must be carried out more frequently. You can carry out these checks yourself and advice is given on the pages that follow. Any significant or sudden drop in fluid levels, or uneven tyre wear, should be reported to a dealer without delay. Daily checks •Operation of lights, horn, direction indicators, wipers, washers and warning lights. •Operation of seat belts and brakes. •Look for fluid deposits underneath the vehicle that might indicate a leak (condensation drips from the air conditioning are normal). Weekly checks •Engine oil level. NOTE: The engine oil level should be checked more frequently if the vehicle is driven for prolonged periods at high speeds. •Coolant level. •Brake fluid level. •Power steering fluid level. •Screen washer fluid level. •Active cornering enhancement fluid level •Tyre pressures and condition. •Operate air conditioning. All fluid specifications and capacities are shown in ‘LUBRICANTS AND FLUIDS’, page 221. WARNING If brake pedal travel is unusually long or if there is any significant loss of brake fluid, contact your dealer immediately. Driving under such conditions could result in extended stopping distances or complete brake failure. IMPORTANT INFORMATION Special operation conditions When a vehicle is operated in extremely arduous conditions or a dusty, wet or muddy terrain, more frequent attention must be paid to servicing requirements. For example: if your vehicle experiences deep wading conditions, even DAILY servicing could be necessary to ensure the continued safe and reliable operation of the vehicle. Contact a Land Rover dealer for advice.
Maintenance 161 SAFETY IN THE GARAGE WARNING Cooling fans may continue to operate after the engine is switched off. When the engine is hot, the cooling fans may also COMMENCE operating after the engine is switched off and continue operating for up to 10 minutes. To avoid injury, keep clear of all fans and remove any loose clothing while working in the engine compartment. Whenever you need to carry out maintenance on your vehicle, observe the following safety precautions at all times: •Keep your hands, hair, tools and clothing away from drive belts and pulleys. •If the vehicle has been driven recently, DO NOT TOUCH exhaust and cooling system components until the engine has cooled. •DO NOT TOUCH electrical leads or components while the engine is running, or with the starter switch turned on. •NEVER leave the engine running in an unventilated area - exhaust gases are poisonous and extremely dangerous. •DO NOT work beneath the vehicle with the wheel changing jack as the only means of support. •Ensure sparks and naked lights are kept away from the engine compartment. •Wear protective clothing, including, where practicable, gloves made from an impervious material. •Remove metal wrist bands and jewellery before working in the engine compartment. •DO NOT allow tools or metal parts of the vehicle to make contact with the battery leads or terminals. WARNING Under no circumstances should any part of the fuel system be dismantled or replaced by anyone other than a suitably qualified motor vehicle technician. Failure to comply with this instruction may result in fuel spillage with a consequent serious risk of fire. Poisonous fluids Fluids used in motor vehicles are poisonous and should not be consumed or brought into contact with open wounds. These include battery acid, anti-freeze, brake and power steering fluid, petrol, engine oil and windscreen washer additives. For your own safety, ALWAYS read and obey all instructions printed on labels and containers. Used engine oil Prolonged contact with engine oil may cause serious skin disorders, including dermatitis and cancer of the skin. ALWAYS wash thoroughly after contact. It is illegal to pollute drains, water courses or soil with toxic chemicals such as used engine oil. Use authorised waste disposal sites to dispose of used oil and toxic chemicals.
Maintenance 162 EMISSION CONTROL Your vehicle is fitted with various items of emission and evaporative control equipment designed to meet specific territorial requirements. You should be aware that unauthorised replacement, modification or tampering with this equipment by an owner or repair shop may be unlawful and subject to legal penalties. In addition, engine settings must not be tampered with. These have been established to ensure that your vehicle complies with stringent exhaust emission regulations. Incorrect engine settings may adversely affect exhaust emissions, engine performance and fuel consumption, as well as causing high temperatures, which will result in damage to the catalytic converter and the vehicle. NOTE: While Land Rover North America Inc. maintains that an authorised Land Rover dealer is best equipped to carry out repairs and maintenance on the emission control system, such work may be carried out by any competent automotive repair shop or individual using certified parts. ROAD TESTING ON DYNAMOMETERS (‘rolling roads’) Because your vehicle is equipped with anti-lock brakes and permanent four-wheel drive, it is essential that any dynamometer testing is carried out ONLY by a qualified person familiar with the dynamometer testing and safety procedures practiced by Land Rover dealers. Contact your Land Rover dealer for further information.
Hood Opening 163 H ood Ope ningHOOD OPENING 1.From inside the vehicle on the left hand side, pull the hood release handle (see illustration). 2.Lift the safety catch lever and raise the hood. 3.Release the support stay from the underside of the hood. 4.Fit the support stay into the slotted hole in the hood locking platform.Closing the hood WARNING To avoid the hood opening at speed, DO NOT drive with the hood retained by the safety catch alone. Replace the support stay in its retaining clip, then lower the bonnet, allowing it to drop for the last 12 inches (30 cm) approx. After closing the hood, check that the lock is fully engaged by attempting to lift the front edge of the bonnet. This should be free from all movement. H2525 1 23 4
Engine Compartment 164 En gine Comp artme nt 1.Brake fluid reservoir. 2.Engine oil dipstick. 3.Power steering and active cornering enhancement *. 4.Cooling system reservoir. 5.Engine oil filler cap. 6.Washer reservoir. WARNING To avoid serious injury or death, while working in the engine compartment, ALWAYS observe the safety precautions listed under Safety in the garage on a previous page. 3 21 6 5 4 H2534 MAX MIN
Engine Oil 165 E ngine OilCHECK & TOP-UP Check the oil level at least every 250 miles (400 km) when the engine is COLD and with the vehicle resting on level ground. NOTE: If it is necessary to check the oil level when the engine is hot, switch off the engine and let the vehicle stand for five minutes to allow the oil to drain back into the sump. DO NOT start the engine. As a general guide, if the level on the dipstick: •is nearer to the upper mark than the lower, add no oil. •is nearer to the lower mark than the upper, add half a US quart (0.5 litre) of oil. •is below the lower mark, add one US quart (1 litre) of oil and re-check the level after a further five minutes. 1.Withdraw the dipstick and wipe the blade clean. 2.Fully re-insert the dipstick and withdraw again to check the level, which should NEVER be allowed to fall below the lower mark on the dipstick. 3.To top-up, unscrew the oil filler cap and add oil to maintain the level between the UPPER and LOWER marks on the dipstick. DO NOT OVERFILL! Oil specification It is essential to use an oil suitable for the climatic conditions in which the vehicle is to be operated. Precise specifications are shown in ‘LUBRICANTS AND FLUIDS’, page 221. If in doubt, contact your Land Rover dealer. H3152 H3105
Engine Oil 166 DRAIN & REFILL Ensure the engine oil is changed at the recommended service intervals as specified in the Passport to Service book. NOTE: Under severe operating conditions (i.e. regular use in muddy terrain or dusty conditions), the engine oil must be changed more frequently, even to the extent of a daily change. Consult your Land Rover dealer for guidance. Used engine oil WARNING Prolonged contact with used engine oil can cause serious skin disorders, including dermatitis and cancer of the skin. Wear protective clothing if possible and ALWAYS wash thoroughly after contact. It is illegal to pollute drains, water courses or soil with toxic chemicals such as used engine oil. Use authorised waste disposal sites to dispose of used oil and toxic chemicals.Drain With the engine warm (to assist oil drainage) and the vehicle parked on firm, level ground, remove the filler cap and position a container of suitable size (at least 6.90 US quarts or 6.60 litres) under the drain plug, in the bottom of the sump. Remove the drain plug and copper washer and allow the engine oil to drain into the container. WARNING Oil from the engine can be very hot, to avoid harmful burns, take care when removing the drain plug. H3105 H2660
Engine Oil 167 Refill Clean the oil drain plug and its mating surface on the engine sump. Fit the drain plug, complete with a new copper washer and tighten to 24 lbf.ft (33 Nm). Refill the engine with fresh oil, suitable for the climatic conditions in which the vehicle is to be operated (see ‘LUBRICANTS AND FLUIDS’, page 221). DO NOT overfill the engine! Remember that a little oil will always remain in the engine after draining and that, therefore, the quantity of oil required to refill the engine will be slightly less than the full capacity quoted in ‘CAPACITIES’, page 223. After filling, allow a few minutes to elapse before checking the level on the dipstick (this will allow all the oil to drain into the sump and enable a true reading to be obtained). Once the correct level of oil is shown on the dipstick, replace the filler cap. Start and run the engine. Do not rev the engine until the oil pressure warning light extinguishes. Check for oil leaks around the drain plug. Stop the engine, wait a few minutes, then check the oil level and top up if necessary.Oil filter renewal NOTE: To avoid draining the oil pump, it is essential that the engine is filled with oil to the correct level, before the filter is removed. It is therefore recommended that the engine oil is renewed before work on the filter commences. 1.Clean the area around the filter head and place a suitable container beneath the engine. 2.Using a strap spanner, or similar tool, unscrew the filter anti-clockwise and discard it. 3.Smear the seal of the new filter with clean engine oil, partially fill the filter with oil and then screw the filter on clockwise, until it is securely is position. Use hand force only, DO NOT overtighten. 4.Start and run the engine. Do not rev the engine until the oil pressure warning light extinguishes. Check for oil leaks around the filter and drain plug. 5.Stop the engine, wait a few minutes, then check the oil level and top up if necessary. H2661
Air Cleaner 168 Air CleanerELEMENT RENEWAL Renewing the air cleaner element at the recommended service intervals (see your ‘Passport to Service book’), is extremely important. However, to maintain optimum engine performance under dusty operating conditions, more frequent renewal will be necessary. Consult your dealer for guidance. Release the two catches securing the hose to the rear of the air cleaner, then detach the hose. Release the catches securing the cover to the air cleaner body, disengage the two clips at the front of the air cleaner and remove the cover to gain access to the element. Remove and discard the air cleaner element. Before fitting a new element, clean the inside of the air cleaner body and cover.Fit the new air cleaner element and cover and secure catches. Ensure the two clips at the front of the air cleaner are properly engaged. Connect the hose to the rear of the air cleaner and secure catches. H2658A IMPORTANT INFORMATION Always fit a NEW element; under no circumstances should a contaminated element be cleaned and used again.
Spark Plugs 169 S park PlugsSPARK PLUG REMOVE & REFIT Spark plug removal Remove the plug leads, ensuring that you hold the rubber shroud and NOT the high tension leads (this will ensure no damage occurring to the connectors during removal). Ensure that the recesses around the plugs are free from debris (to avoid foreign matter accidentally entering the cylinder head) and use a suitable spark plug wrench to remove the plugs and washers. Refitting the plugs When refitting, take care not to cross-thread the spark plugs, otherwise costly damage to the cylinder head will result. Only fit plugs of a type recommended by the vehicle manufacturer (see ‘ENGINES’, page 224) and tighten to a torque of 15 lbf.ft (20 Nm). Please note that incorrect grades of plug may lead to engine failure and serious damage.Refitting the high tension (H.T.) leads To ensure the correct firing order (1, 8, 4, 3, 6, 5, 7, 2), the high tension leads must be replaced in the correct relationship to each other (as illustrated). Failure to maintain the correct plug lead connections, will result in a misfire and possible damage to the catalytic converter. When pushing the leads onto the plugs, ensure that the shrouds are firmly seated on the plugs. H3578 8 6 4 2 1 3 57 H2663