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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
Here you can view all the pages of manual Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual. The Land Rover manuals for Automobile are available online for free. You can easily download all the documents as PDF.
Page 581
77PANEL REPAIRS 2 PAINT Clinch Panels (eg Door skins etc.) 1. Abrade primer on new and existing panel joint faces, and clean using a solvent wipe. 2. Apply metal-to-metal adhesive where applicable. 3. Where joints are to be spot welded, apply suitable weld-through, zinc rich primer to weld areas. 4. Where joints are to be MIG welded, apply zinc rich primer in adjacent areasbut leave the welded area untreated. 5. To retain the panel whilst clinching the flanges, tack spot weld or plug weld as...
Page 582
82 - AIR CONDITIONING CONTENTS Page ADJUSTMENT REFRIGERANT RECOVERY, RECYCLING, RECHARGING 1............................. REPAIR COMPRESSOR 1................................................................................................... MOTOR - CONDENSER FAN 2.............................................................................. RECEIVER DRIER 2............................................................................................... RELAY - TEMPERATURE CONTROL - FROM 02MY...
Page 584
AIR CONDITIONING 1 ADJUSTMENT REFRIGERANT RECOVERY, RECYCLING, RECHARGING Service repair no - 82.30.02 WARNING: The air conditioning system is charged with a high pressure, potentially toxic refrigerant. Repairs or servicing must only be carried out by an operator familiar with both the vehicle system and the charging and testing equipment. WARNING: All operations must be carried out in a well ventillated area away from open flame and heat sources. WARNING: Wear eye and hand safety protection. CAUTION:...
Page 585
82AIR CONDITIONING 2 ADJUSTMENT Recharging WARNING: Refrigerant must always be recycled before re-use, to ensure that the purity of the refrigerant is high enough for safe use within the air conditioning system. Recycling should always be carried out with equipment which is design certified by Underwriter Laboratory Inc. for compliance with SAE-J1991. Other equipment may not re-cycle the refrigerant to the required level of purity. WARNING: A R134a Refrigerant Recovery Recycling Recharging station must...
Page 586
AIR CONDITIONING 1 REPAIR COMPRESSOR Service repair no - 82.10.20 Remove 1.Remove engine acoustic cover.See ENGINE , Repair. 2.Depressurise A/C system.See Adjustment. 3.Remove auxiliary drive belt.See ELECTRICAL, Repair. 4.Drain cooling system.See COOLING SYSTEM, Adjustment. 5.Disconnect multiplug from compressor. 6.Remove 2 bolts securing air conditioning pipes to compressor and discard’O’rings. CAUTION: Immediately cap all air conditioning pipes to prevent ingress of dirt and moisture into the system....
Page 587
82AIR CONDITIONING 2 REPAIR MOTOR - CONDENSER FAN Service repair no - 82.15.01 Remove 1.Remove 6 screws and remove radiator grille. 2.Disconnect fan multiplug and release multiplug holder from retaining clip. 3.With assistance remove 4 nuts and bolts securing motor to condenser. 4.Remove motor. Refit 5.Position motor to condenser and with assistance tighten nuts and bolts to8 Nm (6 lbf.ft). 6.Connect motor multiplug. 7.Position radiator grille and secure with screws.RECEIVER DRIER Service repair no -...
Page 588
AIR CONDITIONING 3 REPAIR Refit 6.Position bracket to receiver drier and tighten clamp bolt. 7.Position receiver to chassis and tighten bolts. 8.Remove plugs from A/C pipes. 9.Lubricate new’O’rings with refrigerent oil. 10.Fit’O’rings, position pipes and tighten bolts to8 Nm (6 lbf.ft). 11.Recharge A/C system.See Adjustment.RELAY - TEMPERATURE CONTROL - FROM 02MY Service repair no - 82.20.40 Remove 1.Remove front speaker from drivers side.See ELECTRICAL, Repair. 2.Release relay from support bracket....
Page 589
82AIR CONDITIONING 4 REPAIR EVAPORATOR Service repair no - 82.25.20 Remove 1.Remove battery cover. 2.Recover refrigerant from A/C system.See Adjustment. 3.Remove 2 bolts securing A/C pipes to evaporator. 4.Release pipes and discard’O’rings. CAUTION: Immediately cap all air conditioning pipes to prevent ingress of dirt and moisture into the system. 5.Remove 2 screws and release fuse/relay bracket from body and collect 2 spacers. 6.Remove 8 screws securing speakers to A/C duct. 7.Disconnect speaker Lucars...
Page 590
AIR CONDITIONING 5 REPAIR 9.Disconnect multiplug from auxiliary relay bracket. 10.Release drain pipe from evaporator. 11.Release evaporator from bulkhead grommet. 12.With assistance remove A/C duct assembly from vehicle. NOTE: Do not carry out further dismantling if component is removed for access only. 13.Disconnect blower motor multiplugs. 14.Remove 5 screws and remove blower unit from A/C duct. 15.Disconnect multiplug from trinary switch. 16.Remove Allen screw, remove pipe assembly from evaporator and...