Land Rover 300tdi Diesel Engine Overhaul 1997 Rover Manual
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ENGINE 2DATA,TORQUE &TOOLS Crankshaft Maximum bearingjournalovality 0.040mm ................ Maximum bearingjournalrun-out 0.076mm ............... Main bearing journaldiameter 63.475to63.487 mm .................. Service limit 63.36mm ................................ Regrind diameter 63.225to63.237 mm ............................ Big-end journaldiameter 58.725to58.744 mm ...................... Service limit 58.637mm ................................ Regrind diameter 58.475to58.494 mm ............................ Main andbig-end bearingoversizes available 0.25mm ...... Main bearing clearance 0.031to0.079 mm ....................... Crankshaft end-float 0.05to0.15 mm ......................... Thrust washer oversizes available: 1st oversize 0.063 ................................ 2nd oversize 0.127mm ............................... Big-end bearingclearance 0.025to0.075 mm ..................... Connecting rodend-float 0.15to0.35 mm ...................... CamshaftEnd-float 0.1to0.2 mm .................................. Pistons andconnecting rods Piston diameter: Standard 90.395mm .................................. 1st oversize 90.649mm ................................ 2nd oversize 90.903mm ............................... Piston tocylinder boreclearance 0.075mm ................ Connecting rodmisalignment -maximum 0.075mmper25.4 mm ......... Piston rings Fitted gapincylinder bore: Top compression 0.40to0.65 mm ............................ 2nd compression 0.30to0.50 mm ............................ Oil control rails 0.30to0.60 mm .............................. Ring togroove clearance: Top compression 0.167to0.232 mm ............................ 2nd compression 0.05to0.08 mm ............................ Oil control ringassembly 0.05to0.08 mm ...................... Cylinder block Cylinder boremaximum ovality 0.127mm ................. Cylinder boremaximum taper 0.254mm .................. Cylinder boremaximum wear 0.177mm .................. Cylinder boresize: Standard 90.47mm .................................. For 1stoversize piston 90.73mm ....................... For 2nd oversize piston 90.98mm .......................
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ENGINE DATA, TORQUE &TOOLS 3 TORQUE FIGURES Timing belttensioner bolt 45Nm ..................... Timing beltidler pulley nut 45Nm ..................... Flywheel/drive platehousing plug 12Nm ............... Timing beltfront cover bolts 25Nm .................... Crankshaft pulleybolt 80Nm then further 90° ........................ Rocker shaftnutsandbolts 5Nm then further 50° .................... Rocker covernuts 10Nm ........................... Crankcase breathercycloneunitbolt 9Nm ............ Rear timing coverbolts 25Nm ....................... Oil pressure reliefvalve plug 17Nm ................... Flywheel bolts 146Nm .............................. Drive platebolts 146Nm ............................. Drive platetostarter ringgear bolts 25Nm .............. Flywheel/drive platehousing bolts 45Nm ............... Coolant outletelbow bolts 9Nm ..................... Thermostat housingbolts 25Nm ..................... Oil filter head bolts 45Nm ........................... Cylinder headbolts: Stage 1 40 Nm ................................... Stage 2 Further60° ................................... Stage 3 Further60° ................................... Stage 4-Bolts 1,2,7,8,9,10, 15,16,17and 18 only Further 20° ...................................... Sump drainplug 35Nm ............................ Oil sump bolts 25Nm .............................. Oil pick-up pipebolts: To main bearing cap 9Nm ......................... To timing beltrear cover 25Nm ...................... Oil drain pipebolts 25Nm ........................... Fuel pump timing geartohub plate bolts 25Nm .......... Injector clampnut 25Nm ........................... Spill return pipebanjo bolts 10Nm .................... Glow plugs 20Nm ................................. Brake servovacuum pumpbolts 25Nm ................ Camshaft gearbolt 80Nm .......................... Spill return pipetoinjection pumpbanjobolts 25Nm ...... Mounting brackettofuel injection pumpbolts 25Nm ...... Fuel injection pumpandbaffle platetocylinder block bolts 25 Nm ................................. Crankshaft rearoilseal housing bolts 25Nm ............ Camshaft thrustplatebolts 9Nm .................... Camshaft oiljet tube 17Nm ......................... Piston oiljet banjo bolts 17Nm ....................... Cam follower guidebolts 14Nm ...................... Big-end bearingcapnuts 59Nm ...................... Main bearing capbolts 133Nm .......................
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ENGINE 4DATA,TORQUE &TOOLS TOOL NUMBERS LRT-12-007 Degreeplate LRT-12-031 Remover-crankshaft/camshaft gear LRT-12-035 Sealguide LRT-12-038 Remover-valve guide LRT-12-044 Timingpin LRT-12-045 Fuelinjection pumptiming pin LRT-12-046 Replacer-valve guide LRT-12-049 Remover-crankshaft pulley LRT-12-077 Replacer-oil seal LRT-12-078 Gearremover LRT-12-079 Replacer-oil seal LRT-12-080 Retainer-crankshaft pulley LRT-12-082 Replacer-oil seal LRT-12-501 Handleset LRT-12-502 Pilot-valve seatcutter LRT-12-515 Distancepiece MS 621 45°cutter MS 627 60°cutter