Land Rover 300tdi Diesel Engine Overhaul 1997 Rover Manual
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300TDi ENGINE OVERHAUL MANUAL This engine isfitted tothe following Modelsfrom 1995 onwards: Discovery DefenderRange RoverClassic Publication PartNo.LRL 0070ENG Published byRover Technical Communication Ó 1997 Rover Group Limited
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INTRODUCTIONINTRODUCTION 1 INTRODUCTION How touse this manual To assist inthe use ofthis manual thesection titleis given atthe topand therelevant sub-section isgiven at the bottom eachpage. This manual contains procedures foroverhaul ofthe engine. Forallother information regarding adjustments, removalofoil seals andengine, consult theRepair Manual forthe model concerned. This manual isdivided into3sections: Description andOperation,Overhaul andData,Torque &Tools. To assist filingofrevised information,...
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INTRODUCTION 2INTRODUCTION REPAIRS ANDREPLACEMENTS When replacement partsarerequired itis essential that only Land Rover recommended partsareused. Attention isparticularly drawntothe following points concerning repairsandthefitting ofreplacement parts andaccessories. Safety features andcorrosion prevention treatments embodied inthe carmay beimpaired ifother than Land Rover recommended partsarefitted. Incertain territories, legislation prohibitsthefitting ofparts not to the manufacturers specification....
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ENGINE DESCRIPTION ANDOPERATION 1 This page isintentionally leftblank
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ENGINE 2DESCRIPTION ANDOPERATION
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ENGINE DESCRIPTION ANDOPERATION 3 CYLINDER BLOCK,PISTONS ANDCAMSHAFT 1. Top compression ring 2. 2nd compression ring 3. Oil control ring 4. Piston 5. Gudgeon pincirclips 6. Gudgeon pin 7. Connecting rod 8. Brake servovacuum pumpgasket 9. Core plug 10. Connecting rodbolt 11. Big-end bearingshell 12. Push rod 13. Cam follower slide 14. Roller 15. Cam follower guide 16. Guide retaining bolt 17. Dipstick 18. Dipstick tube 19. Dipstick tubebolt 20. Camshaft 21. Oiljettube 22. Drive pin 23. Camshaft...
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ENGINE 4DESCRIPTION ANDOPERATION
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ENGINE DESCRIPTION ANDOPERATION 5 CRANKSHAFT, SUMPANDOILPUMP 1. Crankshaft 2. Woodruff key 3. Main bearing shell 4. Main bearing cap-front 5. Main bearing capbolt 6. O ring -oil pick-up pipe 7. Oil pick-up pipeandstrainer 8. Sump bolt 9. Oil drain pipe 10. Sump 11. Gasket -oil drain pipe 12. Main bearing cap-rear 13. Rear mainbearing capoilseal 14. Crankshaft thrustwashers 15. Main bearing cap-centre 16. Big-end bearingcap 17. Big-end bearingcapnut 18. Big-end bearingshell 19. Oiljettube banjo bolt 20....
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ENGINE 6DESCRIPTION ANDOPERATION