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HP P 1100 Service Manual

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    							Electrostatic discharge
    CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder
    when removing product parts. Always perform service work at an ESD-protected workstation or mat, or
    use an ESD strap. If an ESD workstation, mat, or strap is not available, ground yourself by touching the
    sheet-metal chassis  before touching an ESD-sensitive part.
    Protect the ESD-sensitive parts by placing them in ESD pouches when they are out of the product.
    Required tools 
    ● #2 Phillips screwdriver with a magnetic tip and a 152-mm (6-inch) shaft length
    ● Small flat-blade screwdriver
    ● Needle-nose pliers
    ● ESD mat or ESD strap (if one is available)
    ● Penlight (optional)
    CAUTION:
    Always use a Phillips screwdriver (callout 1). Do not use a pozidrive screwdriver (callout 2)
    or any motorized screwdriver. These can damage screws or screw threads.
    Figure 2-1   Phillips and pozidrive screwdriver comparison
    ENWW Electrostatic discharge 33 
    						
    							Before performing service
    ●Remove all paper from the product.
    ● Turn off the power using the power switch.
    ● Unplug the power cable and interface cable or cables.
    ● Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an
    ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis
    before touching an ESD-sensitive part.
    ● Remove the print cartridge.
    After performing service
    ●Plug in the power cable.
    ● Reinstall the print cartridge.
    ● Load paper in the product.
    34 Chapter 2   Removal and replacement ENWW 
    						
    							Post-service test
    Perform the following test to verify that the repair or replacement was successful.
    Print-quality test
    1.Verify that you have completed the necessary reassembly steps.
    2. Make sure that the tray contains clean, unmarked paper.
    3. Attach the power cord and interface cable or interface cables, and then turn on the product.
    4. Verify that the expected startup sounds occur.
    5. Print a configuration page, and then verify that the expected printing sounds occur.
    6. Print a demo page, and then verify that the print quality is as expected.
    7. Send a print job from the host computer, and then verify that the output meets expectations.
    8. Clean the outside of the product with a damp cloth.
    ENWW Post-service test 35 
    						
    							Parts removal order
    Figure 2-2  Parts removal order
    Input tray
    Front cover
     Left cover
    Right cover
    Laser/scanner assembly
    Formatter PCA
    Face-down cover
    Main motor
    Wireless PCA (Wireless models)
    Engine controller PCA
    Cartridge door
    Rear coverPickup assembly
    (and separation pad)
    Fuser
    Pickup solenoid
    Output tray
    Light pipe
    Wireless buttonCancel button
    Right cover
    36 Chapter 2   Removal and replacement ENWW 
    						
    							Pickup roller
    CAUTION:Do not touch the sponge portion of the roller. Skin oils can cause paper handling problems.
    1.Release two tabs.
    Figure 2-3   Remove the pickup roller (1 of 2)
    2.Rotate the roller away from the product to remove it.
    Figure 2-4   Remove the pickup roller (2 of 2)
    ENWW Pickup roller 37 
    						
    							Separation pad
    CAUTION:Do not touch the sponge portion of the pad. Skin oils can cause paper handling problems.
    1.Place the product rear-side up to access the separation pad assembly.
    CAUTION: Dirt and debris can scratch the product covers. Place the product on a cloth or other
    clean surface.
    2. Remove two screws (callout 1) and then remove the separation pad assembly (callout 2).
    Figure 2-5   Remove the separation pad assembly
    2
    1
    38 Chapter 2   Removal and replacement
    ENWW 
    						
    							Transfer roller
    CAUTION:Do not touch the sponge portion of the roller. Skin oils can cause print quality problems.
    1.Open the print-cartridge door.
    2. Release two tabs (callout 1), and then remove the transfer roller (callout 2).
    Figure 2-6   Remove the transfer roller
    12
    ENWW Transfer roller 39 
    						
    							Covers
    Input tray or main-input tray
    Open the tray (callout 1), release two tabs (callout 2), and then remove the tray.
    Figure 2-7  Remove the tray
    1
    2
    40 Chapter 2   Removal and replacement ENWW 
    						
    							Output bin tray extension
    Release two pins (callout 1), and then remove the tray extension (callout 2)
    Figure 2-8  Remove the output bin tray extension
    1
    2
    ENWW Covers 41 
    						
    							Front cover
    Before proceeding, remove the following components:●Input tray or main-input tray. See 
    Input tray or main-input tray on page 40.
    ● Output bin tray extension. See 
    Output bin tray extension on page 41.
    Remove the front cover
    1.
    Place the product rear-side up.
    CAUTION: Dirt and debris can scratch the product covers. Place the product on a cloth or other
    clean surface.
    2. Release two tabs (callout 1), and then remove the front cover (callout 2).
    Figure 2-9   Remove the front cover
    1
    2
    42 Chapter 2   Removal and replacement ENWW 
    						
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